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A R T I C L E I N F O A B S T R A C T
Keywords: The primary objective of this study is to investigate the effect of using a CFRP sheet to strengthen/repair ther
Reinforced concrete mally shocked lightweight aggregate concrete (LWAC) and normal-weight aggregate concrete (NWAC) beams. It
Repair also aims, to evaluate the effectiveness of using an innovative anchorage system on the behavior of CFRP-
Sheets
repaired NWAC and LWAC beams. Eight LWAC beams, in addition to four NWAC beams, were cast, with di
Rope
Carbon reinforced polymer (CFRP)
mensions of 150 mm × 200 mm × 1150 mm (width × height × length) with a 28-day compressive strength of 30
Anchorage, Lightweight MPa. Seven LWAC beams and three NWAC beams were heated to 600 ◦ C, followed by 15 min of rapid cooling in
Thermal shock water, and six thermally shocked LWAC and one NWAC thermally shocked specimens were repaired with CFRP
sheet and different anchorage systems of CFRP sheets and ropes. The anchorage systems used in this study were
fan NSM-CFRP rope, four U-Wrapping ropes, one or two fan/ five U-Wrapping ropes, and four U-Wrapping
sheets. After that, a four-point loading test was performed on all specimens. Test results illustrated that when
CFRP sheets were applied on thermally shocked LWAC and NWAC beams, the mechanical performance of both
damaged LWAC and NWAC specimens drastically increased. Furthermore, all innovative anchorage systems
considerably enhanced the ultimate load by a percentage of (30 %− 84.2 %), stiffness by (14.8 %− 59.2 %), and
toughness by (6.14 %− 22 %) of CFRP-repaired NWAC and LWAC beams compared with thermally shocked
LWAC and NWAC beams. Specifically, For LWAC specimens, the best method of repair was the one using a
bottom CFRP sheet with two fans and five U-wrapping NSM-CFRP ropes, which increased the ultimate load,
stiffness, and toughness by a percentage of roughly 84.2 %, 59.2 %, and 21.93 %, respectively, compared with
thermally shocked LWAC beam.
* Corresponding author.
E-mail address: ytobeidat@[Link] (Y.T. Obaidat).
[Link]
Received 17 April 2024; Received in revised form 21 September 2024; Accepted 27 October 2024
Available online 1 November 2024
2352-0124/© 2024 Institution of Structural Engineers. Published by Elsevier Ltd. All rights are reserved, including those for text and data mining, AI training, and
similar technologies.
Y.T. Obaidat et al. Structures 70 (2024) 107675
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Y.T. Obaidat et al. Structures 70 (2024) 107675
Table 2 Table 4
CFRP sheets and ropes properties manufactured by Sika. Specimens details.
CFRP Type Sheets Ropes Specimen Temp. Sheet’s Sheet’s Cooling repair
Name (◦ C) length width process techniques
Fabric Thickness 0.167 mm 2.98 mm
(mm) (mm) (Minutes)
Tensile Strength 3.5 GPa 2 GPa
Elongation break 1.7% 1.6% C-N − 23 23 - - - -
Modulus of Elasticity 225 GPa 230 GPa C-N − 600 600 - - 15 -
R-N − 600- 600 950 100 15 4 U wrapping
S− 4UR NSM-CFRP
ropes with
Table 3 bottom CFRP
Epoxy properties manufactured by Sika. sheet
C-L− 23 23 - - - -
Epoxy Type (Sikadur (Sikadur ¡52 (Sikadur
C-L− 600 600 - - 15 -
¡30LP) LP) ¡330)
R-L− 600- 600 950 100 15 4 U wrapping
Tensile Strength 18 MPa 24 MPa 30 MPa S− 4UR NSM-CFRP
Modulus of 10000 MPa 1100 MPa 4500 MPa ropes with
Elasticity bottom CFRP
sheet
R-L− 600-S 600 950 100 15 Bottom CFRP
sheet
R-L− 600- 600 950 100 15 1 Fan of 3 legs
S-1F of NSM - CFRP
ropes with
bottom CFRP
sheet
R-L− 600- 600 950 100 15 4 U -Wrapping
S− 4US CFRP sheet with
a width of
40 mm
R-L− 600- 600 950 100 15 1 Fan of 3 legs
1F− 5UR of NSM – CFRP
ropes and 5 U-
Wrapping NSM-
CFRP ropes
with bottom
Fig. 2. : Beam specimens in electric furnace. CFRP sheet
R-L− 600- 600 950 100 15 2 Fan of 3 legs
2F− 5UR of NSM – CFRP
ropes and 5 U-
Wrapping NSM-
CFRP ropes
with bottom
CFRP sheet
2.1.2. CFRP sheets/ropes and adhesive materials 2.3. Installation of CFRP ropes, and sheets
Two types of carbon fiber reinforced polymers (CFRP) were pro
duced by sika, specifically, CFRP sheets (SikaWrap ®− 301C), and CFRP The thermally shocked LWAC and NWAC specimens were repaired
ropes (SikaWrap® FX-50C). Sikadur-30LP and Sikadur-52 LP were uti with sheet and different anchorage systems as illustrated in Tables 4 and
lized to attach the CFRP ropes to the concrete surface. Sikadur-330 was 5.
utilized to attach the CFRP sheets to the surface. Tables 2, and 3,
respectively, list the physical CFRP sheets, ropes, epoxy (Sikadur − 330), 2.3.1. NSM-CFRP ropes
epoxy (Sikadur − 30LP), and epoxy (Sikadur − 52 LP). Grooves in four various forms were drilled to install the NSM-CFRP
ropes. The first shape was a fan with three legs spaced at a 45⁰ angle
and with the central point of the fan starting 170 mm away from each
2.2. Thermal shock process edge of the beams. The second shape was 4 U-Wrapping grooves, spaced
at 75 mm center to center: these grooves start after 110 mm space from
Seven lightweight and three normal-weight reinforced beams, as each edge of the beam. The third was, a fan with 3 legs and five U-
well as three LWAC cylinders and three NWAC cylinders were placed in Wrapping grooves used together to enhance the shear capacity and
an electric furnace as shown in Fig. 2 and heated to 600⁰ C for 3 h. The prevent occurrence of debonding failure. In the fourth shape of groove,
use of temperature 600⁰ C proved that high heat causes damage in five U-wrapping grooves, spaced along 42 cm starting 110 mm space
concrete members due to decalcification of C-S-H compound and high away from each edge of the beam. In addition, 2fans with 3 legs were
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Y.T. Obaidat et al. Structures 70 (2024) 107675
Table 5
Repairing techniques for the thermally shocked beams.
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Y.T. Obaidat et al. Structures 70 (2024) 107675
drilled, spaced at an angle of 45⁰, with the central point of the fan
starting 270 mm away from each edge of the beams.
After drilling the grooves, pressurized air produced by the vacuum
cleaner was used to remove the dust. All grooves were then cleaned with
a volatile liquid to enhance the bond between the CFRP ropes, and the
concrete surface. The fans’ grooves were drilled with the same
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Y.T. Obaidat et al. Structures 70 (2024) 107675
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Y.T. Obaidat et al. Structures 70 (2024) 107675
Table 7 unheated weight was 10.62% and 6% for LWAC, respectively, and
Weight for undamaged and damaged LWAC and NWAC specimens. 11.86% and 7.1% for NWAC. Both LWAC and NWAC exhibit weight loss
Concrete Weight (Kg) at high temperatures, This is due to the nature of lightweight aggregate,
type including, less water evaporation in C-S-H structure/ compound, and
Undamaged Heat damaged Thermally shocked
Specimens Specimens specimens low heat conductivity. In addition, NWAC has a larger thermal expan
sion coefficient than LWAC. Sancak et al., [29].
LWAC 76.20 68.10 71.70
NWAC 85.10 75 79.10
3.1.3. Crack patterns caused by thermal shock
The crack patterns for thermally shocked LWAC and NWAC beams
are illustrated in Fig. 8 (a), and Fig. 8 (b), respectively. It can be
concluded from Fig. 8 that the cracks in NWAC were narrower and
shorter than in LWAC. Moreover, the number of cracks in NWAC beams
was larger than the number of those in LWAC beams. These cracks also
spread/were distributed extensively on side of the beam in each type of
concrete as a spider- net shape. This shape of cracks that appear in
thermally shocked specimens can be caused by reasons like the concrete
expansion due to temperature increases, vapor pressure induced by
water evaporation from gel pores, and declassification of hydration
products [Al Rousan and AL-Tahat 2020)].
There are three stages in the load-deflection curve: the initial stiff
ness stage, the pre-yield stage, and the post-yield (hardening) stage. The
experimental findings, mechanical characteristics, and failure modes of
each tested specimen are presented in Table 8 These characteristics
Fig. 8. : Crack patterns of thermally shocked LWAC and NWAC beams.
include toughness, stiffness, the ultimate load, and the max deflection.
Stiffness, which is the slope of the load-deflection curve’s linear portion,
dehydrate, which significantly lowers compressive strength [1]. was calculated using Excel’s best-fit linear equation for the curve’s
linear portion [21]. Toughness, defined as the area under the
3.1.2. Weight Loss load-deflection curve, was calculated using the trapezoidal rule. The
To estimate the weight loss that may have occurred due to heat load-deflection curves for the undamaged LWAC and NWAC beams,
damage and thermal shock, one specimen of each type of concrete thermally shocked LWAC and NWAC beams, and repaired beams are
(LWAC and NWAC) was weighed before and after being damaged. The shown in Fig. 9.
specimen weights before being subjected to heat, after being subjected
to heat, and after water immersion are illustrated in Table 7. According 3.2.1. Undamaged and damaged LWAC and NWAC beams
to the values presented in this table, the weight loss percentage after Fig. 9 (a) below and Table 8 show that the values of ultimate load,
being subjected to heat and after rapid cooling in comparison to the stiffness, and toughness for C-N-23 were higher than those for C-L-23 by
Table 8
Experimental results of tested LWAC and NWAC beams.
Specimen Designation Pu Δu K T F.M
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Y.T. Obaidat et al. Structures 70 (2024) 107675
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Y.T. Obaidat et al. Structures 70 (2024) 107675
600) was 12.41% but the corresponding reduction in (C-N-600) was specimen (C-L-600). Furthermore, the stiffness for the same specimens
34.41%, which means LWAC performed better than NWAC in terms of with the CFRP sheet and with the fan anchorage system previously
keeping the material stiffness and toughness owing to less severe dam described was, respectively, 14.8% and 18% higher than those of the
age. This agrees with findings by [13]. thermally shocked LWAC specimen. It is clear from Fig. 9 (b) that there
is no significant difference in mechanical properties improvement for
3.2.2. Repaired specimens with bottom EB-CFRP and fan NSM-CFRP rope the specimen repaired with EB-CFRP sheet and the specimen anchored
As shown in Fig. 9 (b) below and Table 8 above, the use of the EB- with a fan anchorage system. Also, the enhancement in ultimate load,
CFRP sheet and the fan NSM-CFRP rope to repair and anchor ther and stiffness, resulted from applying a CFRP sheet on the bottom side
mally shocked LWAC beams substantially improved the ultimate load, Alshannag and Alshenawy (2022).
stiffness, and toughness. The ultimate load was, respectively, 32.4% and
30% higher for the specimens with CFRP sheet and with fan anchorage
system (R-L-600-S) and (R-L-600-S-F) than for the thermally shocked
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Y.T. Obaidat et al. Structures 70 (2024) 107675
3.2.3. Repaired specimens with U-wrapping /fan CFRP ropes and U- respectively. It can be shown that the use of U-Wrapping /Fan CFRP
wrapping sheets ropes was the best innovative anchorage system that significantly
Fig. 9 (c) below shows that the ultimate load for the repaired spec enhanced the ultimate load, stiffness, and toughness when compared to
imens increased when using 1fan and 2fan with five U wrapping ropes the other anchorage systems. The results from different repairing
NSM-CFRP (R-L-600–1F-5UR, and R-L-600–2F-5UR) as anchorage sys methods are summarized in the bar charts presented in Fig. 10 (a-c).
tems by 75.4%, and 84.2%, respectively. Meanwhile, when using Four These results show that all anchorage systems used to repair thermally
U-Wrapping CFRP sheets and Four U-Wrapping NSM-CFRP ropes shocked LWAC beams had a beneficial impact on ultimate load, stiffness,
anchorage systems (R-L-600-S-4US, and R-L-600-S-4UR), the ultimate and toughness. More specifically, the use of five U-wrapping NSM-CFRP
load increased by 62.3%, and 60.2%, respectively. Additionally, the ropes with two fans was the best anchorage system in improving the
stiffness of the same repaired specimens (R-L-600–1F-5UR, R-L-600–2F- ultimate load, stiffness, and toughness. This is due to the CFRP ropes’
5UR, R-L-600-S-4US, and R-L-600-S-4UR) was increased by 39%, superior resistance to external loads that is higher than the steel yield
59.2%, 45.3%, and 31.1%, respectively. Moreover, toughness of load [21] and the higher tensile modulus of the CFRP ropes [19].
anchored specimens (R-L-600–1F-5UR, R-L-600–2F-5UR, and R-L-600-
S-4UR) increased significantly by 19.34%, 22%, and 10.65%,
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Y.T. Obaidat et al. Structures 70 (2024) 107675
3.3. Failure modes 600–2F-5UR) failed due to cover separation resulting from stress con
centration followed by CFPR sheet debonding without occurrence of the
Fig. 11 illustrates the failure modes of the beam specimens. rupture after the position of the fans. This means that the use of fan and
Numerous flexural cracks that started at the midpoint of the beam in the U-wrapping NSM ropes was the best innovative anchorage system in
pure moment zone caused the undamaged and damaged LWAC and enhancing the failure mode and the capacity of the beam. Fig. 11 (j)
NWAC specimens (C-L-23, C-N-23, C-L-600, and C-N-600) to fail in a illustrates the failure mode of the R-L-600–2F-5UR specimen. Finally,
usual flexural failure pattern as shown in Fig. 11 (a), (b), (c), and (d), the LWAC specimen was repaired with 4 U-Wrapping sheets (R-L-600-S-
respectively. The repaired specimen with bottom EB-CFRP sheet (R-L- 4US), and because of increasing the load, the flexural cracks widened
600-S) only failed due to horizontal cracks resulting from stress con and developed. After that, the debonding of the U-wrapping sheet
centration that caused end cover separation with CFRP debonding close occurred as shown in Fig. 11 (k).
to the middle of the beam as illustrated in Fig. 11 (e). The specimen
anchored with fan NSM-CFRP ropes (R-L-600-S-F) also failed in the same 4. Conclusion
manner as the repaired specimen with bottom EB-CFRP sheet failed but
without CFRP occurrence as shown in Fig. 11 (f). After testing the pre This study came up with the following main findings:
vious specimens (R-L-600-S, and R-L-600-S-F), more improvement in the
mechanical properties of the thermally shocked beam was needed. Thus 1. Thermal shock reduced compressive strength by 35.4% and 73.88%
4U-Wrapping NSM-CFRP ropes were applied before the bottom CFRP for LWAC and NWAC, respectively. However, LWAC had higher re
sheet installation as an anchorage system. The repaired LWAC specimen sidual compressive strength than NWAC.
with 4U-Wrapping ropes (R-L-600-S-4UR) failed by concrete cover 2. Thermal shock substantially influenced the mechanical properties
separation with CFRP debonding as illustrated in Fig. 11 (g), Regarding and the performance of the LWAC and NWAC beams. This effect can
the repaired NWAC specimen with 4U-Wrapping ropes (R-N-600-S- be characterized as a decrease in ultimate load, stiffness, and
4UR), the CFRP debonding happened at the end of the bottom CFRP toughness.
sheet. Fig. 11 (h) shows the failure mode of the R-N-600-S-4UR spec 3. Both LWAC and NWAC lost part of their mechanical properties after
imen. The remaining LWAC specimens were repaired with fan/U- exposure to elevated temperature. Specifically, NWAC lost more
Wrapping NSM CFRP ropes and U-Wrapping CFRP sheets. Regarding stiffness, weight, and toughness when compared with LWAC.
the repaired LWAC specimen with 1fan/5U-Wrapping ropes (R-L- 4. All anchorage systems significantly enhanced the ultimate load, and
600–1F-5UR), when the load increased, CFPR sheet rupture and stiffness, of CFRP-repaired NWAC and LWAC beams. For LWAC
debonding occurred after the position of the fan as shown in Fig. 11 (i). specimens, the best method of repair was using a bottom CFRP sheet
But the repaired LWAC specimen with 2fan/5U-Wrapping ropes (R-L- with two fans and five U-wrapping NSM-CFRP ropes, which
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Y.T. Obaidat et al. Structures 70 (2024) 107675
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Declaration of Competing Interest reinforced concrete beams strengthened with external FRP. Constr Build Mater
2014;50:577–83.
[16] Abadel A, Abbas H, Albidah A, Almusallam T, Al-Salloum Y. Effectiveness of GFRP
The authors declare no conflict of interest. strengthening of normal and high strength fiber reinforced concrete after exposure
to heating and cooling. Eng Sci Technol, Int J 2022;36:101147.
Acknowledgment [17] Al-Rousan RZ, Haddad RH, Swesi AO. Repair of shear-deficient normal weight
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[19] Obaidat YT, Barham W, Obeidat RB. Repair of thermally shocked reinforced
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