International Journal of Fatigue: M. Mehdizadeh, M.M. Khonsari
International Journal of Fatigue: M. Mehdizadeh, M.M. Khonsari
A R T I C L E I N F O A B S T R A C T
Keywords: An experimental and theoretical analysis of low carbon steel 1018 subjected to multiaxial loading is presented.
Multiaxial fatigue Different loading conditions, including tension–compression, torsion, in-phase, and out-of-phase, are applied to
In-phase loading investigate the effect of loading type on fatigue life. The fracture fatigue entropy (FFE) framework is then used to
Out-of-phase loading
predict life using both hysteresis loops and thermography. The results show that the out-of-phase loading leads to
Fracture fatigue entropy
the minimum fatigue life, while the torsion exhibit the maximum life at a similar equivalent strain. The FFE
predictions using thermography successfully captured the specimens’ fatigue life subjected to the multiaxial
fatigue loading independent of the loading condition. Furthermore, the results show that the strain energy ob
tained from the hysteresis loop is a good measure of dissipation energy in the cases of tension–compression,
torsion, and in-phase loading conditions. Accordingly, the predicted life using the hysteresis loop agrees well
with the thermographic and experimental results. However, in the case of out-of-phase loadings, the plastic strain
energy obtained from the hysteresis loop deviates from the dissipation energy because the stored energy origi
nated from the internal state variable variation. Accordingly, the predicted life using the thermography is more
accurate than the hysteresis loop, which agrees well with the experimental results.
* Corresponding author.
E-mail address: khonsari@[Link] (M.M. Khonsari).
[Link]
Received 5 March 2021; Received in revised form 7 May 2021; Accepted 10 May 2021
Available online 13 May 2021
0142-1123/© 2021 Elsevier Ltd. All rights reserved.
M. Mehdizadeh and M.M. Khonsari International Journal of Fatigue 150 (2021) 106321
predict fatigue life using the plastic strain energy. Skibicki et al. reported Fig. 2 shows a typical thermographic image of a specimen under cyclic
that their approach can successfully predict the experimental results loading captured by an infra-red (IR) camera. The surface specimens
under in-phase and under various strain paths for out-of-phase loading. were sprayed with a thin layer of black color to increase thermal emis
We now turn our attention to the recent development on the ther sivity and reduce IR reflection.
modynamic framework of fracture fatigue entropy (FFE), which is a Fig. 3 illustrates the strain pattern and sinusoidal waveforms of a
unique material parameter. FFE is the cumulative thermodynamic en series of experiments performed in this study. Specimens were subjected
tropy generated in a material under cyclic loading, beyond which frac to four different strain paths, including pure tension–compression (T-C),
ture occurs. Research shows that FFE is independent of the specimen’s pure torsion, in-phase (proportional), and 90◦ out-of-phase(non-
geometry, applied load, and frequency [18–20]. While the application of proportional) under different equivalent strain amplitudes.
the FFE framework to uniaxial tension–compression, torsion, and
bending has been successfully reported [18,20–23], to date, its efficacy 3. Theory
for treating general multiaxial fatigue has not been demonstrated. To
fulfill this gap, in this paper, we report the results of series of multiaxial 3.1. Plastic strain energy by the hysteresis loop
fatigue experiments with low carbon steel (LCS) 1018 and test the val
idity of the thermodynamic framework for their prediction of fatigue In order to compare the results of different loading conditions in
life. The effect of loading type on the fatigue life is studied by incorpo fatigue experiment, an equivalent stress/strain, σeq /εeq , should be
rating different loading paths composed of tension–compression, tor introduced. Here, different combinations of uniaxial and torsion are
sion, in-phase, and out-of-phase loadings. The plastic strain energy is used as multiaxial fatigue loading conditions. A scheme introduced by
calculated using the thermography approach and the hysteresis is Shamsaei et al. [27] is incorporated to define σeq /εeq is as follows:
measured via a biaxial extensometer. The FFE values of the specimens √̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
are evaluated from the plastic strain energy derived from both hysteresis σ eq = σx 2 + 3τxy 2 (1)
loops and thermography, and results are reported. The theoretical pre
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
dictions are then compared versus the experiments, and the underlying 1 3
mechanisms of the observed deviations are described. εeq = √̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅ 2εx 2 (1 + ϑeq )2 + γ xy 2 (2)
2(1 + ϑeq ) 2
2. Experimental procedure where σx and τxy are the applied normal stress and shear stress
induced by uniaxial and torsion loadings, respectively. εx and γ xy are the
Fig. 1 shows the dimensions and schematic of hollow tubular spec applied normal and shear strains, respectively, and ϑeq is the equivalent
imens made of LCS 1018 designed according to the ASTM E2207-15 for Poisson’s ratio, which can be obtained as follow:
strain-controlled axial–torsional fatigue. The inner surface of specimens
ϑe εe + ϑe εp
are honed, and the outer surface of their gage section is polished up to ϑeq = (3)
Ra = 0.2μm using the silicon carbide papers with grit Numbers 400, 600, ε
800,1000, 1500, and 2000, respectively. where εe , εp and ε represent the elastic, plastic and the total axial
The physical, mechanical, and thermal properties of LCS 1018 used strains, and ϑe and ϑp are elastic and plastic Poisson’s ratios, respec
in this investigation are presented in Table 1. Also, the chemical com tively. In the case of LCS 1018, the elastic Poisson’s ratio is ≈ 0.29, and
positions of the material are given in Table 2. Based on the published the plastic Poisson’s ratio is commonly considered as 0.5, i.e., perfectly
result, the average value of FFE for this material is 22.2 mMJ
3 K [20,24–26]. plastic behavior [28]. The axial and shear strain values are directly
Constant-amplitude, strain-controlled cyclic tests at the frequency of measured using a biaxial extensometer.
1 Hz are performed using a servo-hydraulic fatigue tester with the In the case of pure axial or pure torsion experiments, the plastic
capability of a maximum of ±50 kN axial force, ±2 kN.m torque, and a strain energy is equal to the area confined by the hysteresis loop of
maximum frequency of 75 Hz (Fig. 2). An axial–torsional extensometer uniaxial ΔWaxial
P or pure torsion ΔWTorsional
P .
with the axial gauge length of 25 mm and accuracy of ±10% axial strain In the case of combined uniaxial and torsion loading, both hysteresis
and ±2 torsional shear strain angle is used to record the applied strain loops of axial and shear are recorded. Accordingly, the plastic strain
◦
to the specimen under cyclic loading. The specimen surface temperature energy of a hysteresis loop, ΔWHY P , is calculated as follows:
during the fatigue tests was monitored and recorded using a Mikron
7500 IR camera with the resolution of 320 × 240 pixels, and the accu ΔW HY axial
P = ΔW P + ΔW Torsional
P (4)
racy of ±2% of temperature reading in the range of − 40 ◦ C to 500 ◦ C. The last step is to define the in-phase and out-of-phase loading used
here to assess the multiaxial fatigue behavior. In the case of in-phase
loading, the specimen experiences the maximum and minimum values
of axial strain and shear strain at the same time. In the case of out-of-
Table 2
The chemical composition of low carbon steel 1018.
Fig. 1. Dimensions and schematic illustrations of hollow tubular specimens C Cr Mn Mo Si S Ni N P Fe
made of low carbon steel 1018 designed according to the ASTM E2207-15 (all
0.15–0.2 – 0.6–0.9 – – 0.5 – – 0.04 Balance
the units are millimeter).
Table 1
The physical, mechanical, and thermal properties of low carbon steel 1018.
Physical properties Mechanical properties Thermal properties
Density Elastic modulus Shear modulus Ultimate tensile strength Yield tensile strength Specific heat capacity Thermal conductivity
2
M. Mehdizadeh and M.M. Khonsari International Journal of Fatigue 150 (2021) 106321
Fig. 3. Strain patterns and sinusoidal waveform used in this investigation including (a) pure tension–compression, (b) pure torsion, (c) in-phase, and (d)90 out-
◦
of-phase.
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M. Mehdizadeh and M.M. Khonsari International Journal of Fatigue 150 (2021) 106321
where ΔWHY P denotes for the hysteresis plastic energy per cycle.
3.3. Fatigue life prediction
When the specimen surface temperature becomes steady, (T = Ts ), the
plastic strain energy obtained by each hysteresis loop becomes a con
In this section, a model is developed to predict multiaxial fatigue life
stant value. Therefore, Eq. (10) can be rewritten as follow:
according to the entropy generation during cyclic loading. Based on the
second law of thermodynamics, the rate of entropy generation, Ṡi , for Nf ΔWPHY Nf ΔW TH
FFE = = P
(11)
dissipative processes is always equal to or greater than zero. The rate of Ts Ts
entropy generation in the case of plastic deformation of a specimen
where ΔWTG represents the plastic strain energy obtained via
under cyclic loading can be defined as follows [31,32]: P
thermography.
σ : ε̇p → ̅̅→
q .gradT Ai V̇ i In very low-cycle fatigue experiments, the temperature in the second
Ṡi = − − ≥0 (6) phase may increase due to the higher applied stress compared to the
T T2 T
high-cycle fatigue (Fig. 7). Therefore, the plastic strain energy per cycle
where σ and ε̇p are the stress tensor and the corresponding rate of the
is increasing as well. Note that the specimen experiences most of its
plastic strain tensor, T represents the absolute temperature, q stands for
fatigue life in the second phase. So, to accurately obtain the entropy
heat flux, V̇ i denotes the internal state variables such as hardening and generation, this phase is divided into n segments, and the FFE will be
Ai is the conjugate thermodynamic force related to V̇ i . Eq. (6) can be obtained as an approximation in the sense of quasi-steady as follow.
rewritten in the form of heat dissipation as follows:
Nf
∑ W TH
→ ̅̅→
q .gradT FFE = Pi
(12)
T Ṡi = σ : ε̇p − − Ai V̇ i ≥ 0 (7) i=1
Tsi
T
This equation shows the relation between entropy generation of a
thermodynamic system and heat dissipation. All the terms on the right-
hand side of Eq. (7) are in the form of heat dissipation consisting of three
different mechanisms: dissipations due to the plastic deformation, Ẇp =
→ ̅̅→
q .gradT
σ : ε̇p ; heat conduction, T
; and the internal variable. In the case of
uniaxial fatigue experiments, it has been shown that the generated heat
due to the last term of this equation, Ai V̇ i , is only about 5–10% of the
entropy generation due to the plastic strain energy term and can be
neglected [33,34]. Furthermore, the heat dissipation by the conduction
mechanism is commonly neglected compared to heat dissipation due to
the plastic deformation in the case of a low-cycle fatigue regime [20,35].
Therefore, Eq. (6) can be simplified as follows:
Ẇ p
Ṡi = (8)
T
According to Mehdizadeh et al. [22,25], heat dissipation of a spec
imen subjected to cyclic loading is due to the formation of microcracks Fig. 7. The temperature evolution of a component in very low cycle fatigue.
4
M. Mehdizadeh and M.M. Khonsari International Journal of Fatigue 150 (2021) 106321
where Ts i and WPTH i are the specimen temperature and plastic energy
obtained using thermography for ith cycle, respectively. WPTH i can be
obtained as follows:
ρcp dT i
TH
WPi = − |N = Ni (13)
f dti
Nf ΔWPHY Nf ΔW TH
FFE = = P
(14)
Ts Ts
stress amplitude of in-phase experiment, σeq IP , at the same strain. Eq. MJ/m3 cycle, and 1.61 MJ/m3 cycle, respectively. It can be observed that
(15) gives the formulation [46]. the 90 out-of-phase loading exhibit the highest plastic strain energy at a
◦
σ eq OP similar equivalent strain. A high plastic strain energy leads to high en
α= − 1 (15) ergy dissipation and temperature rise, and consequently, the fatigue life
σeq IP
is reduced. A high ΔWPHY can be attributed to high equivalent stress
In Eq. (15), σeq OP and σeq IP are obtained at mid-life, where the stress (Fig. 8) and the rounded shape of the hysteresis loop in the out-of-plane
values become relatively stable. The values of α for the equivalent loading. These can be compared to the sharper shape of in-phase, T-C,
strains of 0.007, 0.008, and 0.009 are 0.1, 0.16, and 0.2, respectively. and torsion loading types (Fig. 10). The different shapes of the out-of-
The results show that as the equivalent strain increases, so does the non- phase loading compared to in-phase loading types can be attributed to
proportional hardening coefficient. the difference in the nature of their loading patterns. Both the in-phase
As discussed earlier, the plastic strain energy for every steady-state and out-of-phase may have a similar equivalent strain amplitude. In the
temperature can be obtained from the unique cooling curve [21]. case of in-phase loading, the maximum T-C and torsional strains occur
Accordingly, the specimen was allowed to reach a steady-state temper simultaneously at the maximum equivalent strain, while in the case of
ature and then the experiment was paused to capture the cooling trend. out-of-phase loading, the maximum of T-C and torsion strains occur at
Fig. 9 shows the variation of temperature as a function of time under 90 different strain values, which may be different from the maximum
◦
out-of-phase experiment with εeq = 0.009. Using this graph, the cooling equivalent strain amplitude.
Table 4 summarizes the equivalent stress and strain amplitudes,
Table 3
T-C, torsion, in-phase and 90 out-of-phase fatigue results.
◦
I T-C 0.007 1
II T-C 0.008 1
III T-C 0.009 1
IV T-C 0.010 1
V Torsion 0.007 1
VI Torsion 0.008 1
VII Torsion 0.010 1
VIII Torsion 0.012 1
IX IP 0.007 1
X IP 0.008 1
XI IP 0.009 1
XII IP 0.010 1
XIII OP 0.006 1
IXV OP 0.007 1
XV OP 0.008 1
Fig. 9. The temperature variation of the specimen’s surface under 90 out-of-
◦
XVI OP 0.009 1
phase experiment with.εeq = 0.009
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M. Mehdizadeh and M.M. Khonsari International Journal of Fatigue 150 (2021) 106321
Fig. 10. Mid-life stress–strain hysteresis loops under (a) pure axial, (b) pure torsional, (c) in-phase and (d) 90 out-of-phase loading.
◦
Table 4
T-C, torsion, in-phase, and 90 out-of-phase fatigue results.
◦
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M. Mehdizadeh and M.M. Khonsari International Journal of Fatigue 150 (2021) 106321
The results show that the out-of-phase leads to minimum fatigue life,
much shorter than the other loading conditions. The torsion exhibits the
maximum life at a similar equivalent strain.
To investigate the effect of internal friction on LCS 1018, results of
the dissipated energies obtained by the thermographic method, ΔWTH
P ,
and hysteresis loop, ΔWHY P , are plotted as a function of the number of
cycles and shown in Fig. 11. It can be seen that both the uniaxial and
torsional dissipated energies have the same slope. This implies that the
internal friction on torsional and T-C loading has an equal effect on the
material loading fatigue damage, at least in LCF. Therefore, the effect of
internal friction is negligible in the current work.
The results also show that the plastic strain energy calculated from
the hysteresis loop, ΔWHY
P , is close to those obtained via thermography
ΔWTH HY TH Fig. 12. Plastic strain energy obtained by thermographic analysis as a function
P . The variation of ΔW P versus ΔW P is further investigated, as
shown in Fig. 12. Referring to this figure, in the case of T-C, torsion and of those obtained by the hysteresis loop. The blue dotted line presents the
ΔW TH
P ,=ΔW P
HY
and the black dotted lines illustrate 20% error. (For interpre
in-phase loading conditions, ΔWHY TH
P ≈ ΔW P . In other words, T Ṡi =
TH p HY tation of the references to color in this figure legend, the reader is referred to
ΔWP ≈ σ : ε̇ = ΔWP , according to Eq. (7). This suggests that the the web version of this article.)
contribution of internal state variables stored in the material, such as
hardening, is negligible. In the case of out-of-phase loading, however,
versus the experimental fatigue life. Fig. 14 (a) shows that the maximum
the results show that T Ṡi = ΔWTH HY
P < ΔW P in the mid-life cycle. In other errors of the life predicted using the plastic strain energy of the hys
words, the effect of the internal state variable, which is non-damaging,
teresis loop ΔWPHY occurs in the cases of 90 out-of-phase loading at the
◦
still exists in the mid-life and cannot be neglected in the case of out-of-
equivalent strain of 0.009 and torsional loading at the equivalent strain
phase loading for dissipated energy obtained via the hysteresis loop.
of 0.01, which are 21.2% and 23.5%, respectively. One can note that T-C
Therefore, the non-damaging portion of ΔWHYP , due to the internal state errors and in-phase loadings are less than 12.6% and 18.6%, respec
variables, should be excluded from total plastic strain energy obtained tively. Fig. 14 (b) shows the comparison of the predicted fatigue life
by hysteresis loop. However, the effect of internal state variables is based on the proposed thermographic model versus the experimental
already considered by the thermographic method. The results show that results. The maximum errors occur in out-of-phase loading cases at the
the difference between the ΔWTH HY
P and ΔW P (on average 19% for the equivalent strain of 0.009 and torsion loading at the equivalent strain of
tested specimens in the current work) could be related to the effect of 0.012 that are 19.0% and 18.7%, respectively. The errors for T-C and in-
internal variables in entropy generation (Fig. 12). phase experiments are less than 10%.
Fig. 13 illustrates the experimental FFE of LCS 1018 as a function of As Fig. 14 shows that in the cases of in-phase, T-C, and torsion
equivalent strain and number of cycles to failure using the plastic strain loadings, the errors in fatigue life predictions obtained from both ΔWPTH
energy obtained via the thermographic method. As the results reveal,
and ΔWPHY are close. However, in the case of out-of-phase loadings, the
the obtained FFE in the current work is in the range of FFE reported in
thermographic plastic strain energy can clearly predict fatigue life more
the literature [20,24–26] for this material and also is limited in a small
accurately than the hysteresis loop method. To unravel the underlying
band independent of loading conditions such as strain amplitude,
mechanisms of this observation, one can focus on Eq. (7). The dissipated
loading type, loading path, etc.
energy, which is an accurate measure of damage in the FFE method, can
In the final step, the fatigue life of specimens subjected to different
be precisely obtained by the dissipated heat measured by thermography.
loading conditions is investigated using the FFE framework. Accord
In the case of the hysteresis loop method, however, the ΔWPHY becomes
ingly, two different plastic energy dissipations, i.e., ΔWPTH and ΔWPHY ,
close to the dissipated energy only if the variation in internal state
are used to calculate the fatigue life. Fig. 14 shows the comparison of
variables are negligible, which is the case for any general in-phase
two different fatigue life predictions obtained from ΔWPTH and ΔWPHY loading, including T-C and torsion. In the case of out-of-phase
Fig. 11. Experimental results for (a) dissipated energy obtained by the thermographic method as a function of the number of cycles to failure (b) dissipated energy
obtained by hysteresis loop as a function of the number of cycles to failure.
7
M. Mehdizadeh and M.M. Khonsari International Journal of Fatigue 150 (2021) 106321
Fig. 13. The experimental fracture fatigue entropy of LCS 1018 as a function of (a) equivalent strain amplitude (b) number of cycles to failure for different types of
loading paths.
Fig. 14. Experimental fatigue lives as a function of (a) fatigue life based on the thermographic model (b)fatigue lives based on the hysteresis loop (The black dotted
lines present 20% error and blue dotted lines are related to the error of 0.0%). (For interpretation of the references to color in this figure legend, the reader is referred
to the web version of this article.)
loadings, however, as shown in Fig. 12, the plastic strain energy ob • The results showed that the out-of-phase leads to the minimum fa
tained by the hysteresis loop is not entirely dissipated, i.e., TṠi = tigue life, while the torsion exhibited the maximum life at a similar
ΔWPTH < ΔWPHY . In other words, part of ΔWPHY is stored in the form of equivalent strain.
internal state variable change, including cyclic hardening, which is, on • The FFE is a constant independent of loading conditions such as
average 19% in the current work for the tested samples. strain amplitude, loading type, loading path, etc.
• The FFE prediction using thermography was successfully captured
5. Conclusions the fatigue life of the samples subjected to the multiaxial fatigue
loading independent of the loading condition.
In the present work, the multiaxial cyclic response of the LCS 1018 • The strain energy obtained from the hysteresis loop is shown to be a
was investigated using both theory and experiment. Tension- good measure of dissipation energy in the cases of ten
Compression, torsion, in-phase, and out-of-phase loadings were sion–compression, torsion, and in-phase loading conditions. In these
applied to capture the multiaxial aspects of fatigue behavior. The frac cases, the average error is less than 6.8%.
ture fatigue entropy framework which was validated for simple loading • The predicted life of the sample subjected to tension–compression,
types, was tested here for complex multiaxial loading patterns. Two torsion, and in-phase loading conditions using the hysteresis loop
different methodologies—by thermography technique and by mea agreed well with the thermographic and experimental results.
surement of the area within the hysteresis loop—were employed to • In the case of out-of-phase loadings, the plastic strain energy ob
obtain the plastic strain energy. The effect of the loading pattern was tained from the hysteresis loop deviated from the energy dissipation
investigated on these calculations. Finally, the fatigue life of LCS 1018 because the stored energy originated from the internal state variable
was predicted using the FFE framework along with both methodologies, variation.
and the obtained results were compared with the experimental results. • The predicted life of the specimen subjected to out-of-phase loading
The main results and conclusions of the work can be summarized as obtained via thermography was found to be more accurate than the
follows: hysteresis loop. The corresponding average errors are 8.2% for
thermography and 14.3% for hysteresis loop. This can be attributed
to the error introduced into the dissipated energy calculation due to
the stored energy originated from the internal state variables.
8
M. Mehdizadeh and M.M. Khonsari International Journal of Fatigue 150 (2021) 106321
Declaration of Competing Interest [20] Liakat M, Khonsari MM. Rapid estimation of fatigue entropy and toughness in
metals. Mater Des 2014;62:149–57.
[21] Mehdizadeh M, Haghshenas A, Khonsari M. In-situ Technique for Fatigue Life
The authors declare that they have no known competing financial Prediction of Metals Based on Temperature Evolution. Int J Mech Sci 2020;192:
interests or personal relationships that could have appeared to influence 106113.
the work reported in this paper. [22] Mehdizadeh M, Haghshenas A, Khonsari MM. On the effect of internal friction on
torsional and axial cyclic loading. Int J Fatigue 2021;145:106113. [Link]
10.1016/[Link].2020.106113.
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