26 ZX4R Manual
26 ZX4R Manual
OWNER’S MANUAL
MANUEL DE L’UTILISATEUR
BETRIEBSANLEITUNG
MANUALE USD E MANUTENZIONE
MANUAL DEL PROPIETARIO
INSTRUCTIEBOEKJE
Kawasaki
Let the Good Times Roll
| ENGLISH
Motorcycle
Owner's Manual
Original instructions
Quick Reference Guide SAFETY INFORMATION H
This Quick Reference Guide will
assist you in finding the information
you're looking for.
GENERAL INFORMATION H
HOW TO RIDE THE MOTORCYCLE H
MAINTENANCE AND ADJUSTMENT H
APPENDIX H
MAINTENANCE RECORD H
A DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious
injury.
ZL WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address prac¬
tices not related to personal
injury.
Foreword
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo¬
torcycle is the product of Kawasaki's advanced engineering, exhaustive testing,
and continuous striving for superior reliability, safety and performance.
This product has been manufactured for use in a reasonable and prudent man¬
ner by a qualified operator and as a vehicle only.
Please read this Owner's Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle's controls, its fea¬
tures, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this ve¬
hicle enroll in a motorcycle rider training program to attain awareness of the men¬
tal and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care
and maintenance described in this manual. For those who would like more de¬
tailed information on their Kawasaki Motorcycle, a Service Manual is available for
purchase from any authorized Kawasaki motorcycle dealer. The Service Manual
contains detailed disassembly and maintenance information. Those who plan to
do their own work should, of course, be competent mechanics and possess the
special tools described in the Service Manual.
Keep this Owner's Manual aboard your motorcycle at all times so that you can
refer to it whenever you need information.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustra¬
tions and text in this manual.
All products are subject to change without prior notice or obligation. Any up¬
dated information is available in the on-line Owner’s Manual on Kawasaki’s
website.
[Owner’s Manual]
[Link] kawasaki-onlinetechinfo. net/dispeBook? file=99816-0176&manual
kind=OM&lang code=EN&mark=ZX400PTF&model year=2026
9981 60176EN
You can obtain vehicle information by scanning the right-hand QR code in the la¬
bel located on the back side of the seat.
NOTE
o QR code is a registered trademark of DENSO WAVE INC.
Training
Kawasaki strongly recommends that
^WARNING
Failure to perform these checks
all operators of this vehicle complete a or to correct a problem before
suitable motorcycle rider training pro¬ operation may result in serious
gram to learn the proper skills and damage or an accident. Always
techniques necessary for safe motor¬ perform daily checks before
cycle operation. operation.
SAFETY INFORMATION 13
To ensure your motorcycle is serv¬ Loading and Accessories
iced using the latest servicing informa¬
tion, it is recommended that an Information
authorized Kawasaki Dealer performs
the periodic maintenance as directed
in the Owner's Manual.
JS WARNING
Incorrect loading, improper in¬
If you notice any irregular operating stallation or use of accessories
condition, have your motorcycle thor¬ or modification of your motor¬
oughly checked at an authorized Ka¬ cycle may result in an unsafe rid¬
wasaki dealer as soon as possible. ing condition. Before you ride the
motorcycle, make sure it is not
overloaded and that you have fol¬
lowed these instructions.
Maximum Load
Weight of rider, passenger, baggage, and
accessories must not exceed 180 kg (397
lb).
• passenger
Do not carry passengers unless
footpegs are installed. In¬
often as possible (not while the mo¬
torcycle is in motion) and adjust as
struct any passenger before riding necessary.
to keep his or her feet on the pas¬ Do not carry heavy or bulky items on
senger footpegs and hold on to the a luggage rack. It is designed for
operator or seat strap. Do not carry light items, and overloading can af¬
a passenger unless he or she is tall fect handling due to changes in
enough to reach the footpegs with weight distribution and aerodynamic
their feet. forces.
Safe Operation
The following should be carefully ob¬
served for safe and effective vehicle
operation.
18 SAFETY INFORMATION
WARNING Helmet
Kawasaki strongly recommends
Gasoline is extremely flammable both the operator and passenger wear
and can be explosive under cer¬ a helmet even if this is not a legal
tain conditions. requirement.
To avoid a possible fire or explo¬
sion, turn the ignition switch off. • Make sure that your helmet fits cor¬
rectly and is properly fastened.
Do not smoke. Make sure the
area is well ventilated and free • Choose a motorcycle helmet that
meets the safety standards applica¬
from any source of flame or ble to your country. Ask your motor¬
sparks; this includes any appli¬ cycle dealer to advise you if
ance with a pilot light. necessary.
Acceleration
When quick acceleration is neces¬
sary to pass another vehicle, shift to a
lower gear to obtain the necessary
power.
22 SAFETY INFORMATION
Electrical Equipment
Make sure that the headlight, brake/
tail light, turn signals, horn, etc., all
work properly.
Miscellaneous
Make sure that all nuts and bolts are
tight and that all safety related parts
are in good condition.
GENERAL INFORMATION 25
Headlight: High Beam LED
Low Beam LED
City Light LED
Brake/Tail Light LED
Turn Signal Light: Front LED
Rear LED
License Plate Light LED
Even if any one element of LED (Light Emitting Diode) light does not go on, consult
with an authorized Kawasaki dealer.
For detailed full information, any updated information are available in the Kawasa¬
ki’s website. Also, specifications are subject to change without notice.
[Specifications]
[Link] code=EN
26 GENERAL INFORMATION
TE02035CZ2 C
GENERAL INFORMATION 29
c TE03832FN9 S
2) 4)
A WARNING
This unit contains high oressure nitrogen gas.
Mishandling can cause exoloslon.
» Do not incinerate, ouncture or ocen.
A AVERT 1 SSEMENT
Cette unite contlent de 1* azote a haute pression.
une mauvaise ranioul at ion oeut entrainer d' exoloslon.
s Ne oas bruler ni perforer nl ouvrlr.
TEO3879DN9 C
• x^®8A. aw.
TE03198F S
GENERAL INFORMATION 31
6)
TE03524F S
TE03425F S
TE03427F S
Location of Parts
TD01005C G
1. Turn Signal Lights 9. Fuel Tank Cap 17. Oil Level Inspection
2. Brake/Tail Light 10. Air Cleaner Window
3. Tool Kit 11. Coolant Reserve Tank
4. Passenger’s Seat 12. Brake Calipers
5. Rear Footpeg 13. Brake Discs
6. Rider’s Seat 14. Muffler
7. Brake Fluid Reservoir 15. Rear Brake Light Switch
(Rear) 16. Brake Pedal
8. Rear Shock Absorber
GENERAL INFORMATION 37
ZX400S
1. Turn Signal Lights 9. Fuel Tank Cap 17. Oil Level Inspection
2. Brake/Tail Light 10. Air Cleaner Window
3. Tool Kit 11. Coolant Reserve Tank
4. Passenger’s Seat 12. Brake Calipers
5. Rear Footpeg 13. Brake Discs
6. Rider’s Seat 14. Muffler
7. Brake Fluid Reservoir 15. Rear Brake Light Switch
(Rear) 16. Brake Pedal
8. Rear Shock Absorber
GENERAL INFORMATION 39
Meter Instruments
The display layout can be switched from two different types. Refer to the Menu
1. Display Screen
2. Right Meter Button
3. Ambient Brightness Sensor
4. Left Meter Button
40 GENERAL INFORMATION
TG02631E G
42 GENERAL INFORMATION
Background Color Change NOTE
o When the average mileage, average
• When the current mileage, cruising
range, battery voltage or stopwatch
speed or total time is displayed on
multifunction display, pushing and
is displayed on multifunction display, holding right meter button resets
pushing and holding the right meter item and the background color of the
button to invert the background color display screen does not invert.
of the display screen.
Ambient Brightness Sensor
The brightness of the meter instru¬
ment is controlled automatically de¬
pending on the ambient brightness.
NOTE
- »■-
00
' n
00 00
o Be careful not to
strument
motorcycle.
while
cover the ambient
brightness sensor on the meter in¬
riding the
TGO2632E G
J; E3 KTRC O—'
1
Indica¬
tors
Status Actions
Indica¬
Status Actions
tors
This indicator goes on whenever the oil pressure is danger¬
ously low or the ignition switch is turned on with the engine not
running. If this indicator goes on when the engine speed is
ON above idle, stop the engine immediately and check the engine
oil level. If the amount of engine oil is insufficient, add engine
oil. If the oil level is good, contact an authorized Kawasaki
dealer.
Usable Fuel Remains: Approximately 4.2 L (1.1 US gal)
ON Refuel at the earliest opportunity. If the vehicle is on the side
stand, the warning indicator cannot estimate the amount of fuel
a in the tank. Stand the vehicle upright to check the fuel level.
The fuel level warning system has malfunctioned. Contact an
Blink
authorized Kawasaki dealer.
ON The DFI system has malfunctioned. Contact an authorized Ka-
o wasaki dealer.
Blink
48 GENERAL INFORMATION
Indica¬
Status Actions
tors
ABS indicator may go on under following specific condition*1. If
this indicator appears, first turn the ignition switch off, and then
back on, and ride the motorcycle. The ABS indicator should
ON
then go off. If it does not, the ABS may has malfunctioned.
ABS will not work but conventional brakes function. Contact an
authorized Kawasaki dealer.
A POWER
ML KTRCH
*1 AKOS
*2/ ft FUEL I
TGO2633E G
*1: The immobilizer warning indicator blinking mode can be set to either on or off. Re¬
fer to the Menu Mode section (see page 66).
GENERAL INFORMATION 51
Speedometer/Tachometer Speedometer
The speedometer is digital and can
be set for km/h or mph.
The unit setting can be changed ac¬
cording to local regulations. Make sure
the unit setting (km/h or mph) is cor¬
rectly displayed before riding. Refer to
the Menu Mode section (see page 83).
Tachometer
The tachometer shows the engine
speed in revolutions per minute (r/min,
rpm).
NOTICE
Engine speed should not be al¬
lowed to enter the red zone; op¬
TGO2634E G eration in the red zone will
overstress the engine and may
A. Speedometer cause serious engine damage.
B. Tachometer
C. Red Zone
The tachometer also serves as the
shift-up indicator.
52 GENERAL INFORMATION
Features Coolant
Meter
Temperature
Coolant Temperature Meter Below 40°C (104°F) “—” is displayed
Above 115°C (239° Starts blinking
F)
Above 120°C (248° “Hi” appears and
F) starts blinking
TGO2635E G
TG02618D G
A. Telephone Icon
B. Mail Icon
NOTE
o Some smart devices may not be
compatible even if Bluetooth tech¬
nology is available. When riding the motorcycle effi¬
o The Bluetooth® word mark and
ciently, the economical riding indicator
logos are registered trademarks appears on the LCD to indicate favor¬
owned by Bluetooth SIG, Inc. able fuel consumption. Monitoring the
economical riding indicator can help
the rider maximize fuel efficiency.
^WARNING
0 Bluetooth Failure to observe the road ahead
increases the chance of an acci¬
TGO2619D G dent resulting in severe injury or
death. Do not continually focus
your vision on the economical
riding indicator.
58 GENERAL INFORMATION
Service Indicator When the date or distance reaches
to the set value, the service indicator
and message appear on the display
screen every time the ignition switch is
turned on.
Only “SERVICE” message disap¬
pears after 30 seconds.
Maintenance Reminder Setting
©SERVICE •Refer to Service in the Menu Mode
section (see page 75).
TG02644E G
Control Buttons
A. Service Indicator
B. “SERVICE” Message The upper and lower buttons on the
left handlebar and left and right but¬
This motorcycle has three types of tons on the meter are used to operate
maintenance reminders; the standard the various functions of the display
Kawasaki maintenance schedule, user screen.
defined interval for oil, and user de¬
fined interval for regular maintenance
to assist you with maintenance on your
Kawasaki.
GENERAL INFORMATION 59
Multifunction Display
TGO2577E G
Menu Mode
Vehicle Settings
Display
Date and Clock
Menu Service
Bluetooth
Units
TG02842D G : Flow when pushing and holding left
and right meter button
The menu mode can set various
functions of the vehicle.
NOTE
o When the vehicle speed exceeds 5
km/h (3 mph), the menu mode can¬
not be displayed.
How to Enter/Exit Menu Mode
•Push and hold the left and right me¬
ter button to enter or exit.
66 GENERAL INFORMATION
Basic Operations in Menu Mode Vehicle Settings
ShiftLamp on
( Engine Speed _ 4000 r/mm
Immobilizer Lamp on
TGO2647E G
• Highlight
Enter the menu mode.
• the left meter
“Vehicle Settings” using
button.
• toPush the right meter button to shift
the next screen.
GENERAL INFORMATION 67
• button.
Choose on or off using the left meter
TG02648E G
NOTE • Highlight
Enter the menu mode.
o Refer to the Indicators section for • ter button.“Display” using the left me¬
details of the immobilizer warning in¬
dicator blinking mode (see page 46). • Push the right meter button to shift
to the next screen.
70 GENERAL INFORMATION
TG02589E G
Mode Brightness
This switches the display layout. This adjusts the backlight brightness
of the screen in two levels.
•Highlight “Mode” using the left meter
button. • Highlight “Brightness” using the left
meter button.
•Push the right meter button to shift
to the next screen. • Push the right meter button to shift
to the next screen.
•Choose “Type 1” or “Type 2” using
the left meter button.
GENERAL INFORMATION 71
• ter
Adjust the setting using the left me¬
button.
Date and Clock
TGO2595E G
Kawasaki Service
At 12000 km
By 2023.09.15
Oil Change on
In 12000 km
By_ 2023.09.15
TGO2598E G
Rider Setting: User defined interval
Kawasaki Service: Dealer defined in¬ for maintenance (user can set distance
terval for periodic maintenance (can maintenance reminder)
be activated or deactivated by author¬
NOTE
ized Kawasaki dealer)
o The disabled item is grayed out.
Oil Change: User defined interval for
o The distance shown on the meter in¬
engine oil change (user can set dis¬
tance and end date maintenance dicates the remaining distance to
reminder) the maintenance reminder and will
decrease as the vehicle is operated.
o The service item changes to orange
when the scheduled date or dis¬
tance is reached.
GENERAL INFORMATION 77
Bluetooth on
Pairing Limited
Bluetooth] I I
Regulatory
TGO2983D G
• selecting
Push the right meter button. When
“On,” the motorcycle starts
searching for the smart device.
• Turn on the Bluetooth function of the
smart device and launch the app.
Regulatory
Regulatory TGO2127E G
NOTE
o If the motorcycle does not have the
paired device, it switches the pairing
mode to “Open” automatically.
Pairing
This switches the pairing mode of
Bluetooth. “Limited” is used when
communication with the paired device.
TG02606E G ’’Open” can establish the communi¬
cation with a new device.
: Flow when pushing right meter button
• Highlight “Pairing” using the left me¬
ter button.
NOTE
o If the motorcycle detects the paired • Push the right meter button to shift
to the next screen.
device, they connect automatically
82 GENERAL INFORMATION
•Choose “Limited” or “Open” using
the left meter button. When select¬
ing “Open”, the motorcycle start
searching for an unpaired device.
• Turn on the Bluetooth function of the
unpaired device and launch the app.
• Inapp,theselect
pairing setting menu of the
“Ninja ZX-4R” and tap
Units
the connect button. The motorcycle
displays the pass key (PIN) on the
display screen. Speed km/h
NOTE
TG02125E G
o If the motorcycle does not detect the
device, bring the device closer to the Speed: Switch unit of speed between
meter instruments. km/h and mph
Regulatory Fuel Mileage: Switch unit of fuel
•Highlight “Regulatory” using the left
meter button.
consumption
Temperature: Switch unit of tempera¬
• Push the right meter button to shift
to the next screen.
ture between °C and °F
Speed km/h
Units Fuel Mileage km/L
Temperature °C
TGO2134E G
•Choose
button.
the unit using the left meter • Highlight “Temperature” using the
left meter button.
•Push the right meter button. • Push the right meter button to shift
to the next screen.
• meter
Choose “° C” or “° F” using the left
button.
• Push the right meter button.
NOTE
o The choices will change according
: Flow when pushing the right meter
to the unit set by ‘‘Speed.” button
Temperature
This switches the unit of
temperature.
86 GENERAL INFORMATION
Stopwatch •the
Push the LAP button while timing,
previous lap time is displayed for
(Only on display layout Type 2) 10 seconds. The lap time is re¬
corded each time the LAP button is
pushed.
A. Measurement Display
B. Information Display
Measurement Display
This stopwatch can record up to 99 TG02618E G
lap times.
A. Upper Button
• Switch the display layout to the type
2 (see page 69).
B. LAP Button
C. Lower Button
• Push the LAP button. The stopwatch
starts timing.
D. Left Meter Button
GENERAL INFORMATION 87
NOTE
o The stopwatch is counting continu¬
ously while showing the previous lap
time. While the previous lap time is
displayed, push the LAP button to
switch to the current lap time.
o Up to 99 lap times can be stored
TGO2619E G
and the excess is not recorded.
• Push and hold the LAP button. The
stopwatch stops.
: Flow when pushing LAP button
: Flow when pushing and holding the
LAP button
A. Timing starts
B. Timing stops
TGO2621E G
=> : Flow when pushing right meter button
A. Best Lap
: Flow when pushing and holding left B. Last Lap
meter button
GENERAL INFORMATION 89
• the
Push the LAP button while timing,
information display shows the
Keys
time difference from the best lap for This motorcycle is equipped with an
10 seconds. immobilizer system that makes the key
system secure electronically. This mo¬
NOTE torcycle has two ignition keys.
o For the first lap, the information dis¬ One key should be stored and an¬
play show the time difference from other one should be used daily. If you
before timing. want to register an additional key to
o After 10 seconds, the time differ¬ the immobilizer system, at least one of
ence display switches to the best lap already registered keys is required.
or last lap. When the additional key will be reg¬
istered, all of your keys are needed.
They should be re-registered to the
ECU at that time. Bring all of your keys
to an authorized Kawasaki dealer.
Up to five keys can register to the
ECU.
A. Time Differences If an ignition key is lost, it is strongly
B. Best Lap recommended to have your all keys
C. Last Lap re-registered at an authorized Kawa¬
saki dealer to prevent the possibility of
theft.
90 GENERAL INFORMATION
If you lose all of your keys, you must Ignition Switch/Steering
replace the ECU, etc. In any of the
above cases, please contact an au¬ Lock
thorized Kawasaki dealer. This is a three-position, key-oper¬
ated switch.
NOTICE The key can be removed when it is
in the “OFF” or “LOCK” position.
The following can damage keys
and prevent the engine from
being started, therefore, do not:
• Put two keys of any immobil¬
izer system on the same key
ring.
• Submerge a key in water.
• Expose a key to excessively
high temperature.
• Place a key close to magnets.
• Place heavy item on a key.
• Grind a key or alter its shape.
• Disassemble the plastic part of
a key.
• Drop a key and/or apply
shocks to it.
GENERAL INFORMATION 91
ON
•Engine
•be
can be started.
All electrical equipment can ^WARNING
Q used. Turning the ignition switch to the
• Key cannot be removed. OFF position while riding the mo¬
• Engine off. torcycle shuts down the entire
OFF
K •Electrical equipment is off. electrical system (headlight,
• Key can be removed. brake light, turn signal light, etc.)
and the engine will stop, which
• Engine
Steering locked.
could cause an accident result¬
LOCK •[Link] is off.
• Key can be removed. ing in severe injury or death.
• Never operate the ignition switch
while riding the motorcycle; only
For locking: operate it when the motorcycle is
• Turn the handlebars fully to the left. at a standstill.
• Push the key down in the “OFF” po¬
sition and turn it to “LOCK”. NOTE
o The headlight, tail, city and license
plate lights are on whenever the
ignition key is in the “ON” position.
o Do not leave the ignition switch at
the “ON” position for an extended
time with the engine stopped, or the
92 GENERAL INFORMATION
battery may become totally
discharged.
o Do not leave the hazard lights
switched on for a long time without
the engine running or the battery will
become discharged.
SELECT Button
The SELECT button is used for set¬
ting the RIDER mode parameters and
KQS mode.
94 GENERAL INFORMATION
Multifunction Button
A. Dimmer Switch
B. Multifunction Button
The multifunction button is used for
C. LAP Button setting the meter, integrated riding
D. Turn Signal Switch mode and KQS mode.
E. Horn Button
F. Hazard Switch
G. Passing Button
Dimmer Switch
High or low beam can be selected
with the dimmer switch.
GENERAL INFORMATION 95
Meter setting: Refer to the Multifunction Turn Signal Switch
Display section (see
page59). When the turn signal switch is
Riding mode: Refer to the Integrated turned to the left ( 0 ) or right (
Riding Modes section in ), the corresponding turn signal lights
the HOW TO RIDE THE and turn signal indicator blinks. To can¬
MOTORCYCLE chapter cel the turn signal, push the switch in.
(see page120).
KQS mode Refer to the KQS Horn Button
setting (Equipped Models) section
(Equipped in the HOW TO RIDE THE When the horn button is pushed, the
Models): MOTORCYCLE chapter horn sounds.
(see page 127).
Hazard Switch A
LAP Button Push in the hazard switch with the
The LAP button is used for stop¬ ignition switch in the “ON” position. All
watch start and stop. the turn signal lights and turn signal in¬
dicators will blink.
Stopwatch Refer to the Stopwatch
start: section (see page 86). NOTE
o Be careful not to use the hazard
lights for an extended period of time,
96 GENERAL INFORMATION
otherwise the battery may become
totally discharged.
^WARNING
Gasoline is extremely flammable
and can be explosive under cer¬
tain conditions, creating the po¬
tential for serious burns. Turn the
ignition switch off.
Do not smoke.
Make sure the area is well venti¬
lated and free from any source of
flame or sparks; this includes
any appliance with a pilot light.
A. Adjuster
B. Mark Fuel Requirements
C. Clutch Lever
Your Kawasaki engine is designed
to use only unleaded gasoline with a
minimum octane rating shown below.
Never use gasoline with an octane rat¬
ing lower than the minimum specified
98 GENERAL INFORMATION
by Kawasaki to prevent severe engine
damage. NOTICE
The octane rating of a gasoline is a If engine “knocking” or “pinging”
measure of its resistance to detonation occurs, use a different brand of
or “knocking.” The term commonly gasoline of a higher octane rat¬
used to describe a gasoline’s octane ing. If this condition is allowed to
rating is the Research Octane Number continue, it can lead to severe
(RON). engine damage. Gasoline quality
is important. Fuels of low quality
NOTICE or not meeting standard industry
specifications may result in un¬
Do not use leaded gasoline, as
satisfactory performance. Oper¬
this will destroy the catalytic
ating problems that result from
converter.
the use of poor quality or no rec¬
ommended fuel may not be cov¬
ered under your warranty.
NOTICE
Do not use any fuel that contains
more ethanol or other oxygen¬
ates than specified for E10 fuel*
in this vehicle. Damage to the en¬
gine and fuel system, or engine
starting and/or performance
problems may result from the
use of improper fuel.
A WARNING
Gasoline is extremely flammable and can be explosive under certain con¬
ditions, creating the potential for serious burns. Turn the ignition switch
off. Do not smoke.
Make sure the area is well ventilated and free from any source of flame or
sparks; this includes any appliance with a pilot light. Never fill the tank
completely to the top.
If the tank is filled completely to the top, heat may cause the fuel to ex¬
pand and overflow through the vents in the tank cap.
After refueling, make sure the tank cap is closed securely. If gasoline is
spilled on the fuel tank, wipe it off immediately.
GENERAL INFORMATION 101
NOTICE
Never fill the tank so the fuel lev¬
el rises into the filler neck. If the
tank is overfilled, heat may cause
the fuel to expand and flow into
the Evaporative Emission Con¬
trol System resulting in hard
starting, engine hesitation and
non-compliance with the emis¬
sion regulation.
A. Key Hole Cover
•Lift the key hole cover. B. Ignition Key
C. Fuel Tank Cap
• tank
Insert the ignition key into the fuel
cap. • Open the fuel tank cap.
• ing
Turn the key clockwise while push¬
down the fuel tank cap.
• Add fuel.
102 GENERAL INFORMATION
•The key can be removed by turning
counterclockwise to the original
position.
• Close the key hole cover.
NOTICE
Never fill the tank completely to
the top.
If the tank is filled completely to
the top, heat may cause the fuel
A. Tank Cap to expand and overflow through
B. Fuel Tank the vents in the tank cap.
C. Top Level After refueling, make sure the
D. Bottom of Filler Neck (Maximum Fuel tank cap is closed securely.
Level)
If gasoline is spilled on the fuel
NOTE tank, wipe it off immediately.
o Do not exceed the maximum fuel
level as shown. NOTE
o The fuel tank cap cannot be closed
• Push the fuel tank cap down into
place with the key inserted.
without the key inserted, and the key
cannot be removed unless the cap
is locked properly.
GENERAL INFORMATION 103
o Do not push on the key to close the Passenger’s Seat Removal
cap, or the cap cannot be locked. • Insert the ignition key into the seat
lock.
Side Stand • Lift the front part of the passenger’s
Always kick the stand fully up before seat upward while turning the key
moving the motorcycle. The engine will clockwise.
stop automatically if the motorcycle is • Remove the passenger’s seat
forward.
in gear and the clutch is released with
the side stand down. • Remove the ignition key.
NOTE
o When using the side stand, turn the
handlebars to the left.
o Make sure the side stand is down
securely before leaving the
motorcycle.
o Do not sit on the motorcycle while it
is on its side stand.
Seats
The seats can be removed by in or¬ A. Ignition Key
der of the passenger’s seat then the B. Passenger’s Seat
rider’s seat.
104 GENERAL INFORMATION
Passenger’s Seat Installation
• Insert the hooks at the rear of the
passenger’s seat into the slots of
the frame.
• Insert the seat lock projection at the
front of the passenger’s seat into the
latch hole.
• Push down the front part of the pas¬
senger’s seat until the lock clicks.
A. Hooks
B. Slots
C. Seat Lock Projection
D. Latch Hole
•passenger’s
Pull up the front and rear ends of the
seat to make sure they
are securely locked.
Rider’s Seat Removal
• Remove the passenger’s seat (see
page 103).
GENERAL INFORMATION 105
bracket. • rider’s
Pull up the front and rear ends of the
seat to make sure they are
securely locked.
106 GENERAL INFORMATION
•page
Install the
104).
passenger’s seat (see Tool Kit
The tool kit is installed at the back
Tie Hooks side of the passenger’s seat.
Keep the tool kit in the original
When tying up light loads to the place. Hold the tool kit with the band
seat, use the tie hooks located in front and the holder securely.
of the rear turn signal lights and rear of
the rear footpegs.
A. Passenger's Seat
B. Band
A. Tie Hooks C. Tool Kit
GENERAL INFORMATION 107
Electrical Accessory
Connectors
The electric power of the battery can
be used through the electrical acces¬
sory connector.
NOTE
o Some models require a relay to use
the electrical accessory connector.
o The electrical accessory connection
to the connector should be done by A. For Genuine USB Socket (Under Passen¬
an authorized Kawasaki dealer. ger’s Seat Lock Bracket)
NOTICE
Do not install a fuse of a higher
rating than that specified. Do not
connect a load that exceeds the
maximum load to this accessory
circuit or the battery may become
discharged, even with the engine
running.
NOTICE
Do not operate the starter contin¬
uously for more than 5 seconds,
or the starter will overheat and
the battery power will drop tem¬
porarily. Wait 15 seconds be¬
tween each operation of the
starter to let it cool and the bat¬ A. Clutch Lever
tery power recover. B. Starter Lockout Switch
112 HOW TO RIDE THE MOTORCYCLE
start if the transmission is in gear
NOTICE and the side stand is down.
Do not let the engine idle longer
than 5 minutes, or engine over¬ Shifting Gears
heating and damage may occur.
•clutch
Close the throttle while pulling in the
lever.
Moving Off • Shift into the next higher or lower
•Check that the side stand is up.
•Pull in the clutch lever.
•Open
Shift into 1st gear.
•let out the throttle a little, and start to
the clutch lever very slowly.
•the
As the clutch starts to engage, open
throttle a little more, giving the
engine just enough fuel to keep it
from stalling.
NOTE
o Warm up the engine thoroughly be¬
fore the riding or revving the engine.
o The motorcycle is equipped with a
side stand switch. This switch is de¬ •leasing
Open the throttle part way, while re¬
the clutch lever.
signed so that the engine does not
HOW TO RIDE THE MOTORCYCLE 113
ZL WARNING Braking
Downshifting to a lower gear at • ing
Close the throttle completely, leav¬
the clutch engaged (except
high speed causes engine rpm to
increase excessively, potentially when shifting gears) so that the en¬
damaging the engine and it may gine will help slow down the
also cause the rear wheel to skid motorcycle.
and cause an accident. Down¬ • Shift down one gear at a time so that
you are in 1st gear when you come
shifting should be done below 5
000 rpm for each gear. to a complete stop.
• When stopping, always apply both
brakes at the same time. Normally
NOTE
o The transmission is equipped with a the front brake should be applied a
positive neutral finder. When the little more than the rear. Shift down
motorcycle is standing still, the or fully disengage the clutch as nec¬
transmission cannot be shifted past essary to keep the engine from
neutral from 1st gear. To use the stalling.
positive neutral finder, shift down to • Never lock the brakes, or it will
cause the tires to skid. When turning
1st gear, then lift up on the shift ped¬
al while standing still. The transmis¬ a corner, it is better not to brake at
sion will shift only into neutral. all. Reduce your speed before you
get into the corner.
114 HOW TO RIDE THE MOTORCYCLE
•For emergency braking, disregard
downshifting, and concentrate on
applying the brakes as hard as pos¬
sible without skidding.
• Even in motorcycles equipped with
ABS, braking during cornering may
cause wheel slip. When turning a
corner, it is better to limit braking to
the light application of both brakes
or not to brake at all. Reduce your
speed before you get into the
corner. A. Front Brake Lever
HOW TO RIDE THE MOTORCYCLE 115
Brake control function is identical to
that of a conventional motorcycle. The
brake lever is used for the front brake
and the brake pedal for the rear brake.
Although the ABS provides stability
while stopping by preventing wheel
lock-up, remember the following
characteristics:
• To apply the brake effectively, use
the front brake lever and rear brake
pedal simultaneously in the same
A. Rear Brake Pedal manner as conventional motorcycle
brake system.
ABS • ABS cannot compensate for ad¬
verse road conditions, misjudgment
ABS (Anti-lock Brake System) is de¬
signed to help prevent the wheels from or improper application of brakes.
locking up when the brakes are ap¬ You must take the same care as with
plied hard while running straight. The motorcycles not equipped with ABS.
ABS automatically regulates brake • ABS is not designed to shorten the
braking distance. On loose, uneven
force. Intermittently gaining gripping
force and braking force helps prevent or downhill surfaces, the stopping
wheel lock-up and allows stable steer¬ distance of a motorcycle with ABS
ing control while stopping. may be longer than that of an
116 HOW TO RIDE THE MOTORCYCLE
equivalent motorcycle without ABS.
Use special caution in such areas. A WARNING
• ABS will help prevent wheel lock-up
when braking in a straight line, but it
ABS cannot protect the rider
from all possible hazards and is
cannot control wheel slip which may not a substitute for safe riding
be caused by braking during corner¬ practices. Be aware of how the
ing. When turning a corner, it is bet¬ ABS system operates and its lim¬
ter to limit braking to the light itations. It is the rider’s responsi¬
application of both brakes or not to bility to ride at appropriate
brake at all. Reduce your speed be¬ speeds and manner for weather,
fore you get into the corner. road surface and traffic
• Same as conventional brake sys¬
tem, an excessive sudden braking
conditions.
• Ifstructure,
parking inside a garage or other
be sure it is well ventilated
120 HOW TO RIDE THE MOTORCYCLE
RAIN:
Power mode L
KTRC 3
TI10232B G
• parameters.
Display the RIDER mode
NOTE
TI1O559B G o Operate the throttle carefully while
KTRC is off because rear wheelspin
: Flow when pushing SELECT button
cannot be controlled.
•the
Blink the mode of “POWER” using
SELECT button.
o When KTRC is off, KTRC OFF indi¬
cator appears on the display screen.
•Choose the mode using the upper or
lower button.
Mode Characteristics
F Full power
L Low power
HOW TO RIDE THE MOTORCYCLE 125
condition. Acceleration may be de¬
layed under certain conditions.
^WARNING
KTRC cannot protect the rider
from all possible hazards and is
not a substitute for safe riding
practices. Be aware of how the
A. KTRC OFF Indicator KTRC system operates and its
limitations. It is the rider’s re¬
KTRC sponsibility to ride at appropriate
KTRC (Kawasaki TRaction Control) speeds and manner for weather,
is an intelligent system that calculates road surface and traffic
the slip level of the rear wheel (wheel¬ conditions.
spin) during acceleration and controls
the optimum slip ratio to suit the riding If a wheelie occurs due to excessive
acceleration, KTRC will control the en¬
conditions. KTRC can contribute to a
stable ride not only for sports riding but gine output to make the front wheel
also when riding on a rough or slippery contact the road surface. In this case,
road surface. slightly release the throttle grip so that
KTRC is designed for use on public the front wheel stays in contact with
roads. KTRC cannot respond to every the road surface.
126 HOW TO RIDE THE MOTORCYCLE
Downshifting
During deceleration, KQS system al¬
lows you to downshift without opera¬
tion the clutch.
NOTE
o The downshifting function of KQS
system works only when the throttle
is closed.
o The downshifting function of KQS A. Lower Button
system does not work when the en¬ B. SELECT Button
gine speed is high (near the red
zone on the tachometer).
KQS Setting
•Close the throttle grip completely.
HOW TO RIDE THE MOTORCYCLE 129
• lower
To turn off, push the SELECT and
buttons simultaneously and
hold them in until KQS mode indica¬
tor disappears.
NOTE
o When changing the mode, stop the
motorcycle.
130 MAINTENANCE AND ADJUSTMENT
MAINTENANCE AND ADJUSTMENT
The maintenance and adjustments outlined in this chapter must be carried out
in accordance with the Daily Checks and Periodic Maintenance to keep the motor¬
cycle in good running condition and to reduce air pollution. The initial mainte¬
nance is vitally important and must not be neglected.
^WARNING
Failure to perform these checks or to correct a problem before operation
may result in serious damage or an accident. Always perform daily
checks before operation.
Although items other than daily maintenance are described, this maintenance
and repair work should be done by qualified technicians. Kawasaki does not rec¬
ommend doing this work without knowledge and proper tools. Please note that Ka¬
wasaki cannot assume any responsibility for damage resulting from incorrect or
improper adjustment made by the owner.
MAINTENANCE AND ADJUSTMENT 131
A DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous
gas. Inhaling carbon monoxide can cause serious brain injury or death.
DO NOT run the engine in enclosed areas. Operate only in a well-venti¬
lated area.
NOTE
o Ifa torque wrench is not available, the maintenance items which require a spe¬
cific torque value should be serviced by an authorized Kawasaki dealer.
132 MAINTENANCE AND ADJUSTMENT
Daily Checks
Check the following items each day before you ride. The time required is mini¬
mal, and habitual performance of these checks will help ensure you a safe, reliable
ride.
If any irregularities are found during these checks, contact an authorized Kawa¬
saki dealer. Temporary measures methods are described on each page.
See
Operation
Page
M Fuel
M Adequate supply in tank, no leaks —
Engine Oil
Oil level between level lines 140
Tires
Air pressure (when cold), install the air valve cap 165
Tire wear 166
Drive Chain
Slack: every 1 000 km (600 mile) 149
Lubricate: every 600 km (400 mile) 149
MAINTENANCE AND ADJUSTMENT 133
See
Operation
Page
Bolt, nuts and fasteners
Check for loose and/or missing bolts, nuts and fasteners —
Steering
Action smooth but not loose from lock to lock -
Periodic Maintenance
*A: Service at number of years shown or indicated odometer reading intervals,
whichever comes first.
*B: For higher odometer readings, repeat at the frequency interval established
here.
*C: Service more frequently when operating in severe conditions: dusty, wet,
muddy, high speed, or frequent starting/stopping.
Q. Dealer Inspection
Dealer Change or Replace
Dealer Lubrication
Fuel system Qi Q Q Q Q Q -
Fuel filter O -
Fuel hose -
Suspension system Qi Q Q Q Q -
Spark plug cP cP -
Chassis parts Vi -
Engine Oil
Oil Level Inspection
• If the engine is cold, start the engine
and run it for several minutes at idle
speed.
• Stop the engine, then wait several
minutes until the oil settles.
NOTICE
Racing the engine before the oil A. Oil Level Inspection Window
reaches every part can cause en¬ B. Oil Filler Cap
gine seizure. C. Upper Level Line
D. Lower Level Line
ZL WARNING
Engine oil is a toxic substance.
Dispose of used oil properly.
Contact your local authorities for
approved disposal methods or
possible recycling. A. Engine Oil Drain Bolt
Tightening Torque
Engine Oil Drain Bolt:
30Nm(3.1 kgfm, 22ft-lb)
142 MAINTENANCE AND ADJUSTMENT
NOTE
o Do not add any chemical additive to
the oil. Oils fulfilling the above re¬
quirements are fully formulated and
provide adequate lubrication for
both the engine and the clutch.
Engine Oil Capacity
Capacity: 2.3 L (2.4 US qt)
[when filter is not removed]
2.6 L (2.7 USqt)
[when filter is removed]
Tightening Torque
Oil Filter: Although 10W-40 engine oil is the
17.5 N m (1.78 kgf-m, 12.9 ft-lb) recommended oil for most conditions,
the oil viscosity may need to be
Recommended Engine Oil changed to accommodate atmospher¬
Type: ic conditions in your riding area.
API SG, SH, SJ, SL or SM with JASO
MA, MA1 or MA2 rating
Viscosity:
SAE 10W-40
MAINTENANCE AND ADJUSTMENT 143
TK03023BZ2 C
NOTE
o In an emergency you can add water
alone to the coolant reserve tank,
however it must be returned to the
correct mixture ratio by the addition
MAINTENANCE AND ADJUSTMENT 145
Coolant Requirement
NOTICE
ZL WARNING If hard water is used in the sys¬
tem, it causes scale accumula¬
Coolant containing corrosion in¬
tion in the water passages, and
hibitors for aluminum engines
considerably reduces the effi¬
and radiators include harmful
ciency of the cooling system.
chemicals for human body.
Drinking coolant can result in NOTE
serious injury or death. Use cool¬
ant in accordance with the in¬
o A permanent type of antifreeze is in¬
structions of the manufacturer.
stalled in the cooling system when
shipped. It is mixed at 50% and has
Use a permanent type of antifreeze the freezing point of-35°C (-31°F).
(soft water and ethylene glycol plus
corrosion and rust inhibitor chemicals Air Cleaner
for aluminum engines and radiators) in This motorcycle’s air cleaner ele¬
the cooling system. On the mixture ra¬ ment consists of a wet paper filter. Re¬
tio of coolant, choose the suitable one placement of the air cleaner element
referring to the relation between freez¬ should be done by an authorized Ka¬
ing point and strength directed on the wasaki dealer.
container.
146 MAINTENANCE AND ADJUSTMENT
Oil Draining
• Inspect the transparent drain hose A WARNING
located to the left of the engine to Oil on tires will make them slip¬
see if any oil has run down. pery and can cause an accident
and injury. Be sure to install the
plug in the drain hose after
draining.
TK10339B G
•Ifdrain
there is any oil in the transparent
hose, remove the clamp and
plug from the lower end of the drain
hose, and drain the oil.
MAINTENANCE AND ADJUSTMENT 147
This motorcycle is equipped with the
Idle Speed Control System. If the idle
speed is disturbed, inspection of the
idle speed control should be done by
an authorized Kawasaki dealer.
NOTE
o While the engine is cold, the fast idle
system automatically raises the en¬
gine idle speed.
Idle Speed
A. Throttle Grip 1 400 ±100 r/min (rpm)
• properly,
If the throttle grip does not return
have the throttle control Clutch
system checked by an authorized
Kawasaki dealer. Clutch Operation Inspection
• Check that the clutch lever operates
properly and that the inner cable
Idle Speed
slides smoothly. If there is any irreg¬
The idle speed inspection should be ularity, have the clutch cable
performed in accordance with the Peri¬ checked by an authorized Kawasaki
odic Maintenance chart. dealer.
• Check the clutch lever free play.
148 MAINTENANCE AND ADJUSTMENT
Clutch Lever Free Play
A WARNING
Excess clutch lever free play
could prevent clutch disengage¬
ment and cause a crash resulting
in serious injury or death. When
adjusting the clutch lever free
play, be sure the upper end of the
clutch outer cable is fully seated
in its fitting so that it doesn’t slip
into place later and create exces¬
sive free play.
Drive Chain
Drive Chain Lubrication
Lubrication is necessary after riding
through rain or on wet roads, or any
time that the chain appears dry.
Use a lubricant for sealed chains to
prevent deterioration of chain seals. If
the chain is especially dirty, clean it us¬
ing a cleaner for sealed chains follow¬
ing the instructions supplied by the
chain cleaner manufacturer.
• Apply lubricant to the sides of the
rollers so that it will penetrate to the
Drive Chain Slack Inspection
rollers and bushings. Apply lubricant
to the seals so that the seals will be • Set the motorcycle up on its side
stand.
coated with lubricant. Wipe off any
excess lubricant. • Clean the chain if it is dirty, and lubri¬
cate it if it appears dry.
• Rotate the rear wheel to find the po¬
sition where the chain is tightest,
and measure the maximum chain
slack by pulling up and pushing
150 MAINTENANCE AND ADJUSTMENT
down the chain midway between the Drive Chain Slack Adjustment
engine sprocket and rear wheel
sprocket.
• Remove the cap from the rear axle
nut.
• Loosen the left and right chain ad¬
juster locknuts.
• Remove the cotter pin, and loosen
the axle nut.
•Ifloose,
the drive chain is too tight or too
adjust it so that the chain
slack is within the standard value.
A. Axle Nut
Drive Chain Slack B. Cotter Pin
Standard: 25 - 35 mm (1.0-1.4 in.) C. Adjuster
D. Locknut
MAINTENANCE AND ADJUSTMENT 151
• turn
If the chain is too loose or too tight,
the left and right chain adjusters
evenly to adjust the drive chain
slack.
• Turn both chain adjusters evenly un¬
til the drive chain has the correct
amount of slack. To keep the chain
and wheel properly aligned, the left
wheel alignment indicator should
align with the same swingarm mark
that the right wheel alignment indi¬
cator aligns with.
C. Adjuster
D. Locknut
NOTE
o Wheel alignment can also be
checked using the straightedge or
string method.
152 MAINTENANCE AND ADJUSTMENT
ZL WARNING •chain
Rotate the wheel, measure the
slack again at the tightest po¬
Misalignment of the wheel will re¬ sition, and readjust if necessary.
sult in abnormal wear, and may
result in an unsafe riding condi¬
• Install a new cotter pin through the
axle nut and axle, and spread its
tion. Align the rear wheel using ends.
the marks on the swingarm or
measuring the distance between
the center of the axle and swing¬
arm pivot.
Brakes
If you feel there is something wrong
when applying the brakes, have the
brake system checked by an author¬
ized Kawasaki dealer immediately.
A. Turn Clockwise
154 MAINTENANCE AND ADJUSTMENT
ZL WARNING
Air in the brake lines diminish
braking performance and can
cause an accident resulting in in¬
jury or death. If the brake lever or
pedal feels mushy when it is ap¬
plied, there might be air in the
brake lines or the brake may be
defective. Have the brake
checked immediately by an au¬
thorized Kawasaki dealer. A. Front Brake Fluid Reservoir
B. Lower Level Line
•brake
Check the operation of the rear
light switch by depressing the
brake pedal. The brake light should
go on after the proper pedal travel.
C. Service Limit
Suspension System
Front Fork
NOTICE
After riding on the normal road,
the unpaved road and in the rainy
A. Rear Brake Light Switch weather, clean off any dirt (grit,
B. Adjusting Nut mud or insect etc.) that stuck to
C. Lights sooner
D. Lights later
inner tube before it hardens. If
the motorcycle keeps running
with the dirt stuck to the inner
tube, the oil seal will be damaged
and it causes the oil leak.
158 MAINTENANCE AND ADJUSTMENT
Spring Preload Adjustment o The standard and setting limit are
(Equipped Models) shown in the Setting Tables.
The adjuster is located at the top of
right front fork leg.
• Turn the adjuster clockwise to in¬
crease spring preload and stiffen the
suspension.
• Turn the adjuster counterclockwise
to decrease preload and soften the
suspension.
NOTICE
Do not turn the adjuster beyond
the fully seated position or the A. Spring Preload Adjuster
adjusting mechanism may be
damaged. Rear Shock Absorber
NOTICE
Do not turn the adjuster beyond
the fully seated position or the
adjusting mechanism may be
damaged.
NOTE
o The standard and setting limit are
shown in the Setting Tables.
Setting Tables
Front Fork Spring Preload Setting (Equipped Models)
Hardest setting
Softest setting limit Standard
limit
Adjuster Position 0* 1 turns in** 20 turns in**
Spring Action Weak <— Strong
Setting Soft <—> Hard
Load Light < > Heavy
Road Good < > Bad
Speed Low < High
1
Road
Speed
Good
Low
<—>
<—>
**: Out from the fully seated position (turned fully clockwise). This adjustment
range may not exactly match the number shown in the table due to small tolerance
of production.
MAINTENANCE AND ADJUSTMENT 165
Wheels
Tire Pressure Inspection
• Remove the air valve cap.
• Check the tire pressure often, using
an accurate gauge.
• Make sure to install the air valve cap
securely.
NOTE
o Measure the tire pressure when the
tires are cold (that is, when the mo¬
torcycle has not been ridden more Tire Air Pressure (when cold)
than 1.6 km (1 mile) during the past
Front 225 kPa (2.25 kgf/cm2, 32 psi)
3 hours).
o Tire pressure is affected by changes Rear 250 kPa (2.50 kgf/cm2, 36 psi)
in ambient temperature and altitude,
and so the tire pressure should be Tire Wear, Damage
checked and adjusted when your As the tire tread wears down, the tire
riding involves wide variations in becomes more susceptible to puncture
temperature or altitude. and failure. An accepted estimate is
that 90% of all tire failures occur during
the last 10% of tread life (90% worn).
166 MAINTENANCE AND ADJUSTMENT
So it is false economy and unsafe to Minimum Tread Depth
use the tires until they are bald. Front - 1 mm (0.04 in.)
Tire Wear Inspection Under 130 km/h
2 mm (0.08 in.)
• Measure the depth of the tread with
a depth gauge, and replace any tire Rear
(80 mph)
Over 130 km/h
that has worn down to the minimum (80 mph)
3 mm (0.12 in.)
allowable tread depth.
•and
Visually inspect the tire for cracks
cuts, replacing the tire in case
of bad damage. Swelling or high
spots indicate internal damage, re¬
quiring tire replacement.
^WARNING
Tires that have been punctured
and repaired do not have the
same capabilities as undamaged
tires and can suddenly fail, caus¬
ing an accident resulting in seri¬
ous injury or death. Replace
damaged tires as soon as possi¬
TK21146BZ2 C
ble. To ensure safe handling and
stability, Kawasaki recommends
A. Crack or Cut use of the recommended stand¬
B. Nail ard tires for replacement, inflated
C. Swelling or High Spot
D. Stone to the standard pressure. If it is
necessary to ride on a repaired
• other
Remove any imbedded
foreign particles
stones or
from the
tire, do not exceed 100 km/h (60
mph) until the tire is replaced.
tread.
NOTE NOTE
o Have the wheel balance inspected o Most countries may have their own
whenever a new tire is installed. regulations requiring a minimum tire
tread depth; be sure to follow them.
168 MAINTENANCE AND ADJUSTMENT
o When operating on public roadways, Recommended Standard Tire
keep maximum speed under traffic Make, Type:
law limits. DUNLOP, SPORTMAX
Technically Permissible Minimum Tire Front GPR-300F W
Requirements Size:
Load index:
120/70ZR17 M/C (58W)
58
Front
Speed symbol: Make, Type:
V DUNLOP, SPORTMAX
Load index: Rear GPR-300 W
69
H Rear
Speed symbol:
V
Size:
160/60ZR17 M/C (69W)
^WARNING
Mixing tire brands and types can
adversely affect handling and
cause an accident resulting in in¬
jury or death. Always use the
same manufacturer’s tires on
both front and rear wheels.
MAINTENANCE AND ADJUSTMENT 169
^WARNING NOTICE
New tires are slippery and may Never remove the sealing strip,
cause loss of control and injury. or the battery can be damaged.
A break-in period of 160 km (100 Do not install a conventional bat¬
miles) is necessary to establish tery in this motorcycle, or the
normal tire traction. During electrical system cannot work
break-in, avoid sudden and maxi¬ properly.
mum braking and acceleration,
and hard cornering. Make Yuasa Battery
Type YTZ10
Battery
The battery installed in this motor¬ Battery Maintenance
cycle is a sealed type, so it is not nec¬
It is the owner’s responsibility to
essary to check the battery electrolyte
keep the battery fully charged. Failure
level or add distilled water.
to do so can lead to battery failure and
leave you stranded.
If you are riding your vehicle infre¬
quently, inspect the battery voltage
weekly using a voltmeter. If it drops be¬
low 12.8 volts, the battery should be
charged using an appropriate charger
170 MAINTENANCE AND ADJUSTMENT
(check with your Kawasaki dealer). If Kawasaki-recommended chargers are:
you will not be using the motorcycle for Battery Mate 150-9
longer than two weeks, the battery OptiMate 4
should be charged using an appropri¬ Yuasa MB-2040/2060
ate charger. Do not use an automo¬ Christie C10122S
tive-type quick charger that may If the above chargers are not avail¬
overcharge the battery and damage it. able, use equivalent one.
NOTE For more details, ask your Kawasaki
o Leaving the battery connected dealer.
causes the electrical components Battery Charging
(clock etc.) to make the battery dis¬
charged, resulting the over dis¬
• Charge the battery following the in¬
structions of your battery charger.
charge of the battery. In this case,
the repair or replacement of the bat¬
•The charger will keep the battery
fully charged until you are ready to
tery is not included in the warranty. If reinstall the battery in the motor¬
you do not drive for four weeks or cycle (see page 172).
more, disconnect the battery from
the vehicle.
MAINTENANCE AND ADJUSTMENT 171
A DANGER • holder.
Remove the bolt and the battery
TK23406B G
Fuses
Fuses are arranged in the fuse
boxes located under the rider’s seat.
MAINTENANCE AND ADJUSTMENT 175
ZL WARNING
Build-up of debris or flammable material in and around the vehicle chas¬
sis, engine, and exhaust can cause mechanical problems and increase
the risk of fire. When operating the vehicle in conditions that allow debris
or flammable material to collect in and around the vehicle, inspect the en¬
gine, electrical component and exhaust areas frequently. If debris or flam¬
mable materials have collected, park the vehicle outside and stop the
engine. Allow the engine to cool, then remove any collected debris. Do
not park or store the vehicle in an enclosed space prior to inspecting for
build-up of debris or flammable materials.
178 MAINTENANCE AND ADJUSTMENT
•cool
Be sure the engine and exhaust are
before washing.
•light
Take care when washing the head¬
lens and other plastic parts as
•use
When washing the vehicle, always
a mild neutral detergent and
they can easily be scratched.
water. NOTE
o After riding in an area where the
• Avoid applying all harsh chemicals,
solvents, degreaser, oil remover, roads are salted or near the ocean,
electrical contact cleaner, and immediately wash your vehicle with
household cleaning products such cold water. Do not use warm water
as ammonia-based window as it accelerates the chemical reac¬
cleaners. They will damage or dete¬ tion of the salt. After drying, apply a
riorate painted parts, plastic parts, corrosion protection spray on all
rubber parts and other synthetic metal and chrome surfaces to pre¬
parts including covers and headlight vent corrosion.
lens. o Condensation may form on the in¬
side of the headlight lens after riding
• Avoid applying degreaser to seals,
brake pads, and tires. in the rain, washing the vehicle or in
humid weather. To remove the mois¬
• Gasoline, brake fluid, and coolant
will damage the finish of painted and ture, start the engine and turn on the
plastic surfaces: wash them off headlight. Gradually the condensa¬
immediately. tion on the inside of the lens will
clear off.
• Avoid wire brushes, steel wool, and
all other abrasive pads or brushes.
MAINTENANCE AND ADJUSTMENT 179
Radiator • The matte paint effect may be lost
when the paint is excessively
Clean off any obstructions with a
stream of low-pressure water. rubbed.
• If any doubt, consult an authorized
Kawasaki dealer.
NOTICE
Using high-pressure water, as Plastic Parts
from a car wash facility, could After washing, use a soft cloth to
damage the radiator fins and im¬ gently dry plastic parts. When dry, treat
pair the radiator’s effectiveness. the headlight lens and other non
Do not obstruct or deflect airflow painted plastic parts with an approved
through the radiator by installing plastic cleaner/polisher product.
unauthorized accessories in
front of the radiator or behind the
cooling fan. Interference with the
radiator airflow can lead to over¬
heating and consequent engine
damage.
APPENDIX
Storage
Whenever your motorcycle will not be in use for a long period, proper storage is
essential.
It consists of checking and replacing missing or worn parts; lubricating parts to
ensure that they do not corrode and, in general, preparing the motorcycle so that
when the time comes to use it again, it will be in top condition.
See your authorized Kawasaki dealer for this service or do the following.
A DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous
gas. Inhaling carbon monoxide can cause serious brain injury or death.
DO NOT run the engine in enclosed areas. Operate only in a well-venti¬
lated area.
184 APPENDIX
A WARNING
Gasoline is extremely flammable and can be explosive under certain con¬
ditions, creating the potential for serious burns.
A WARNING
Gasoline is a toxic substance. Dispose of gasoline properly. Contact your
local authorities for approved disposal methods.
•Run
Clean the entire vehicle thoroughly.
•engine
the engine for about five minutes to warm the oil, shut it off, and drain the
oil (see page 141).
^WARNING
Engine oil is a toxic substance. Dispose of used oil properly. Contact your
local authorities for approved disposal methods or possible recycling.
APPENDIX 185
•Empty
Put in fresh engine oil.
•Removethethefuelspark
from the fuel tank using a pump or syphon.
•the spark plugs cannotplugs and add fogging oil into the combustion chambers. If
be removed, take the motorcycle to an authorized Kawa¬
saki dealer.
• Set the motorcycle on a stand so that both wheels are raised off the ground. (If
this cannot be done, put boards under the front and rear wheels to keep damp¬
ness away from the tire rubber.)
• Spray oil on all unpainted metal surfaces to prevent rusting. Avoid getting oil on
rubber parts or in the brakes.
• Lubricate the drive chain and all the cables.
• Remove the battery, and store it where it will not be exposed to direct sunlight,
moisture, or freezing temperatures. During storage it should be given a slow
charge (one ampere or less) about once a month. Keep the battery well charged
especially during cold weather.
• Tie plastic bag over the muffler to prevent moisture from entering.
• Put a cover over the motorcycle to keep dust and dirt from collecting on it.
Environmental Protection
To help preserve the environment, properly discard used batteries, tires, oils m
and fluids, or other vehicle components that you might dispose of in the future. M
Consult your authorized Kawasaki dealer or local environmental waste agency for H
their proper disposal procedure. This also applies to disposal of the entire vehicle
at the end of its life.
188 APPENDIX
This data can only be collected when the Kawasaki special diagnostic tool is
connected to the vehicle, such as when maintenance checks or other service pro¬
cedures are performed.
The acquired information will not be disclosed to a third party except in following
cases:
• With the consent of the vehicle owner or user
• In case of a legal request by a government agency or judicial body
• For various research purposes using processed information that do not identify
the vehicle owner, user, or individual vehicle.
A DANGER
Getting the electrolyte on clothing, skin or eyes can cause serious injury
or death. If it gets on clothing, skin or eyes, immediately wash with plenty
of water for at least 5 minutes (15 minutes for eyes) and seek medical spe¬
cialist attention.
194 BATTERY INFORMATION SUPPLEMENT
A WARNING
Improper handling the battery can cause electric shock, severe burns,
and serious injury or death. Observe the precautions listed below.
• Keep away from sparks, fire, or heat sources that can cause high
temperatures.
• Keep out of reach of children or pets.
• Do not drop or shock.
• Do not touch or connect the terminals with metal.
• Do not splash water or touch with wet hands.
• Do not disassemble or modify.
• Never use if damaged, deformed or submerged.
• If you notice smoke or smell something, stop using immediately.
NOTICE
Improper handling the battery can damage them. Observe the precautions
listed below.
• Do not drop, shock, puncture or deform.
• Do not place heavy objects on top.
• Keep away from sparks, fire, or heat sources that can cause high
temperatures.
• Never plug the battery exhaust holes.
BATTERY INFORMATION SUPPLEMENT 195
NOTICE
If the battery is used or stored in an environment where the outside air is
cold or hot, it may freeze or overheat, causing damage. Do not use or
store in an environment where outside air is cold or hot.
NOTICE
Short circuits with other batteries or metal products can cause leakage,
heat generation, burst, or fire. For storage, transportation, and disposal,
insulate the terminals with tape.
NOTICE
Putting the battery in a microwave oven or high-pressure container can
cause the battery to heat generation, burst, or fire. Do not put in micro¬
wave oven or high pressure container.
NOTICE
If you mix batteries of different brands or types, or new and old batteries,
the batteries may leak, heat up, or burst due to differences in characteris¬
tics. Do not mix.
196 BATTERY INFORMATION SUPPLEMENT
NOTICE
Reversing or underconnecting the battery can damage the battery or elec¬
trical system. To prevent damage, make sure the connection is correct.
NOTICE
Continued charging beyond the specified charging time may cause leak¬
age, heat generation, burst, or fire. If charging is not completed within the
specified time, it is considered to be a problem with the battery or charg¬
er, so stop charging.
NOTICE
If the battery is exposed to static electricity, it may explode due to static
electricity. Before inspection or maintenance, touch the metal parts of the
vehicle with your bare hands to release static electricity.
NOTICE
Cleaning the battery with organic solvents such as benzene, thinner, gas¬
oline, or detergents can cause deterioration of the battery and leakage.
Do not use them to clean.
BATTERY INFORMATION SUPPLEMENT 197
NOTE
o Use a battery with the specifications and performance described in the Owner's
Manual.
A DANGER
Swallowing batteries can cause chemical burns and penetration of mu¬
cosal tissues, resulting in serious injury or death. Keep them out of reach
of children. If the battery is swallowed, it needs to be removed, so seek
medical specialist attention immediately.
NOTICE
Charging the battery may cause gas or damage to the internal structure,
resulting in leakage, heat generation, rupture, or ignition. Never charge
the battery.
198 BATTERY INFORMATION SUPPLEMENT
NOTICE
If the device is left connected for a long period of time, gas generated
from the battery may cause the battery to leak, heat, burst, ignite, or dam¬
age the device. If you do not use the device for a long time, or if the bat¬
tery is used up, remove it from the device.
NOTICE
Soldering batteries directly can cause them to leak, heat, burst, or fire
due to heat damage. Do not solder directly.
NOTICE
Depending on the device, the metal part of the battery holder may come
into contact with the (+) and (-) terminals of the battery. Attach the battery
to the device so that it does not short out.
MAINTENANCE RECORD 199
MAINTENANCE RECORD
Owner Name
Address
Phone Number
Engine Number
Vehicle Number
Key Code
Selling Dealer Name
Phone Number
Warranty Start Date
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
MAINTENANCE RECORD 201
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
202 MAINTENANCE RECORD
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
MAINTENANCE RECORD 203
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
204 MAINTENANCE RECORD
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading
MAINTENANCE RECORD 205
Odometer
Date Maintenance Performed Dealer Name Dealer Address
Reading