Control Valves
Control Valves
planning
100%
Opening position
Flow 1R
esultant thermal output
2F
low characteristic standard ball
valve
1
100% 2
100%
Opening position
The reason for this is that a standard ball valve has an extremely high flow
coefficient (Kvs value) compared to its nominal diameter, which is many times
greater than that of a comparable globe valve. A standard ball valve is therefore
poorly suited to control tasks:
– Flow coefficient too large for the model
– In the partial-load range, the flow rate cannot be sufficiently controlled
Advantages of the Belimo Belimo has successfully solved the problem of the distorted path characteristic
characterised control valve curve of the ball valve. A so-called characterised disc corrects the characteristic
curve of the ball valve to make it an equal-percentage one. The flow rate is now
influenced by the ball bore and the v-shaped opening in the characterised disc.
Flow 1H
eat exchanger characteristic curve
100% 2R
esultant thermal output
3E
qual-percentage characteristic
1 curve Belimo characterised control
valve
2
3
100%
Opening position
The Kvs value is reduced and corresponds to that of a globe valve of the same
nominal diameter. To eliminate the need to install pipe reducers in most cases,
each nominal diameter is also available with a corresponding selection of
different Kvs values.
Characterised disc
– Kvs value comparable with globe valve of the same nominal diameter
– Less pipe reduction required
– Better partial-load behaviour and higher control stability
– Tight-closing (2-way version)
– Prevention of the system's tendency to oscillate
Selection of Kvs values The optimum selection of different Kvs values with the same nominal diameter
leads to:
– Better controllability
– Lower installation costs
The Belimo characterised control valve product range includes 2-way and 3-way
versions. These are offered in various nominal diameters with a selection of
different Kvs values. Every characterised control valve is supplied together with
the matching Belimo rotary actuator.
Project planning
Relevant information The data, information and limit values on the data sheets of the Belimo
characterised control valves must be observed and complied with.
Closing and differential Refer to the data sheets for the maximum permissible closing and differential
pressures pressures.
Pipeline clearances The minimum clearances between the pipelines and the walls and ceilings
required for project planning depend not only on the valve dimensions but also
on the design. The dimensions can be found in the associated data sheets.
2-way characterised control Characterised control valves are throttling devices. Installation in the return flow
valves is recommended with high temperatures. This leads to a lower thermal load on
the sealing elements in the valve. The prescribed direction of flow must be
observed.
3-way characterised control 3-way characterised control valves are mixing devices. The direction of flow
valves must be m aintained under all loads. Installation in the supply or return is
dependent on the hydronic circuit selected. The 3-way characterised control
valve must not be used as a diverting valve.
Diverting circuit Thanks to the reduced flow rate in the bypass, no balancing valve in the bypass
line is required for the diverting circuit.
∆p = 9 kPa
∆pv100 = 9 kPa
∆pv0 = 9 kPa
∆p = 18 kPa
1
V' = Kvs • ∆pv100 = x • Kvs • 2 • ∆pv100 x= = 0.7 70%
2
Water quality Adhere to the water quality requirements specified in VDI 2035.
Strainer The Belimo characterised control valve is a regulating device. Central strainers
are recommended to ensure the control task in the long term.
Open/close valve Make sure that sufficient open/close valves are installed on the plant for service
purposes.
Control characteristics To ensure a valve attains good control characteristics thus a long service life for
the control element, it needs to be correctly designed with the correct valve
authority. The valve authority Pv is the benchmark for the control characteristics
of the valve in combination with the hydronic network. The valve authority is the
relation between the differential pressure of the fully open valve at nominal flow
and the total pressure drop in the variable-flow path or of the completely closed
valve. The higher the valve authority, the better the control characteristics. The
smaller the valve authority Pv becomes, the more the operational behaviour of
the valve will deviate from the linearity, i.e. the poorer the flow control will be. A
valve authority Pv of >0.5 is desired in everyday practice.
Design when using glycol To reduce the freezing point of water, salt was added to the water in the past.
These were called brine applications. Today glycol is used and we talk about
cold agents. Depending on the concentration of the cold agent used (type of
glycol) and the fluid temperature, the density of the water-glycol mixture varies
between 1 and 9 percent. The resultant volume deviation is less than the
permissible volume tolerance of the valve's Kvs value (by ±10 percent according
to VDI/VDE 2173) and as a rule need not be taken into account, even if glycol
mixtures require a slightly higher Kvs value. Depending on the type of glycol,
compatibility with the valve materials used must be guaranteed and the
permissible maximum concentration (50 percent) must not be exceeded.
Furthermore, the specifications of the glycol manufacturer with respect to
minimum concentration are to be taken into account.
Flow characteristics
0% 15° 90°
Angle of rotation
70% B
–
AB
A–
(A – AB). This compensates for the often low resistance in the bypass line. The
characteristic curve in the bypass is linear.
Note
Due to the ball design, the 3-way characterised control valve is suitable only to a
limited extent for conventional supply temperature control. When using these
characterised control valves, it is therefore recommended that control of the
supply temperature be designed as a double mixing circuit.
No limitations exist for mixing circuits in air heaters or for injection circuits.
Application These characterised control valves are used in open (R2.. and R6..R) and closed
chilled and warm water systems for modulating water-side control of air
handling units and heating systems.
Media Chilled and warm water, water with glycol up to max. 50% vol.
Fluid temperatures The permissible fluid temperatures can be found in the corresponding valve and
actuator data sheets.
∆pv100 [bar]
0.01
0.02
0.03
0.04
0.05
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.8
10
1
3
4
5
6
8
200 56
100 28
80 22
s
– Kv
60
50
DN 17
14
40 8 11
–5
50
30 8.3
– 40
50
20 5 5.6
–2
50
40/
V'100 [m3/h]
6
–1
V'100 [l/s]
10 2/ 40 2.8
8 25/3
2.2
0
–1
6 25 1.7
5 6.3 1.4
–
4 .6 20 /25 1.1
–8 15/
3 20 .0 0.83
–4
20
15/
2 0.56
.5
–2
15
.6
1 –1 0.28
15
0.8 0.22
.0
–1
0.6 15 0.17
0.5 0.14
3
0.4 0.6 0.11
15–
∆pmax R6..R/R7..R
∆pmax R2../R3..
∆pmax R2../R3..
0.3 0.08
.4
–0
15
0.2 0.06
.25
–0
15
0.1 0.03
1
3
4
5
6
8
10
20
30
40
50
60
80
100
200
300
400
500
600
800
1000
∆pv100 [kPa]
Formula Kvs ∆pmax Maximum permissible differential pressure for long service life
across control path A – AB, with reference to the whole opening
V'100
Kvs = ∆pv100 : [kPa] range
∆pv100 V'100 : [m3/h] ∆pmax Maximum permissible differential pressure for low noise
100 Kvs : [m3/h] operation
R4.. R5..
Application These characterised control valves are used in open and closed chilled and
warm water systems for modulating water-side control of air handling units and
heating systems.
Media Chilled and warm water, water with glycol up to max. 50% vol.
Fluid temperatures The permissible fluid temperatures can be found in the corresponding valve and
actuator data sheets.
∆pv100 [bar]
0.01
0.02
0.03
0.04
0.05
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.8
10
1
3
4
5
6
8
200 56
100 28
80 22
60 17
50 s 14
– Kv
40 DN 11
30 0 8.3
–4
50
20 5.6
25
5 0–
40/
V'100 [m3/h]
16
V'100 [l/s]
0–
10
3 2/4 2.8
8 25/ 2.2
0
–1
32
6 25/ 1.7
5 6 .3 1.4
2 5–
4 .6 20/ 1.1
–8 15/
3 20 .0 0.83
–4
20
15/
2 0.56
.5
–2
15
.6
1 –1
15 0.28
0.8 10/
.0 0.22
–1
15
0.6 10/ 0.17
0.5 3 0.14
.6
0.4 15 –0 0.11
10/
0.3 0.08
.4
–0
10
0.2 0.06
∆pmax
5
– 0.2
10
0.1 0.03
1
3
4
5
6
8
10
20
30
40
50
60
80
100
200
300
400
500
600
800
1000
∆pv100 [kPa]
Formula Kvs
V'100
Kvs = ∆pv100 : [kPa] ∆pmax Maximum permissible differential pressure for long service life
∆pv100 V'100 : [m3/h] across control path A – AB, with reference to the whole opening
100 Kvs : [m3/h] range
R6..W..-S8
Application These characterised control valves are used in closed chilled and warm water
systems for modulating water-side control of air handling units and heating
systems.
Media Chilled and warm water, water with glycol up to max. 50% vol.
∆pv100 [bar]
0.01
0.02
0.03
0.04
0.05
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.8
1
3
4
5
6
8
10
1000 278
800 222
600 167
500
400 – K vs 111
300
DN 83
20
200 –3 56
150 250
–
125
V'100 [m3/h]
60
V'100 [l/s]
100 –1 28
100
80 22
00
∆pmax
–1
60 80 17
50 14
– 63
40 65 11
30 8.3
20 5.6
10 2.8
8 2.2
6 1.7
5
4 0.1
3 0.83
2 0.56
1 0.28
1
3
4
5
6
8
10
20
30
40
50
60
80
100
200
300
400
500
600
800
1000
∆pv100 [kPa]
Formula Kvs
V'100
Kvs = ∆pv100 : [kPa] ∆pmax Maximum permissible differential pressure for long service life
∆pv100 V'100 : [m3/h]
across control path A – AB, with reference to the whole opening
100 Kvs : [m3/h]
range
R4..D(K)
Application These characterised control valves are used in open and closed chilled, warm
and hot water systems for modulating water-side control of water in district
heating applications.
Media Chilled, warm and hot water, potable water (upon request), water with glycol up
to max. 50% vol.
∆pv100 [bar]
0.01
0.02
0.03
0.04
0.05
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.8
1
3
4
5
6
8
10
100 28
80 22
60 17
50 14
40 11
30 8.3
20 s 5.6
– Kv
DN
V'100 [m3/h]
V'100 [l/s]
6
10 –1 2.8
20
8 2.2
0
–1
6 20 1.7
5 .3 1.4
6
4 2 0– 1.1
15/
3 0.83
– 4.0
15
2 0.56
2.5
1 5–
10/
.6
1 –1 0.28
15
0.8 0.22
.0
–1
0.6 15 0.17
∆pv0
0.5 0.14
3
0.4 0.6 0.11
15–
∆pv100
0.3 0.08
.4
–0
10
0.2 0 .3 0.06
–
10
0.1 0.03
1
3
4
5
6
8
10
20
30
40
50
60
80
100
200
300
400
500
600
800
1000
∆pv100 [kPa]
Formula Kvs
V'100 ∆pv0 Maximum permissible differential pressure for long service life
Kvs = ∆pv100 : [kPa]
with closed ball valve
∆pv100 V'100 : [m3/h]
Kvs : [m3/h] ∆pv100 Maximum permissible differential pressure for long service life
100 with opened ball valve
∆p
XF = <X
p1 – pV FZ ∆p <XFZ (p1 – pV) XF ≤Z = XFZ
XF
XFZ
pv 10...1 = 9 bar
Example: Z = 0.3
1 No cavitation XF = 2 / 7.3 = 0.27
2 Incipient cavitation XF = 2.5 / 7.3 = 0.34
3 No cavitation XF = 2.5 / 9 = 0.28
Valve design
Kvs
α
Valve characteristic curve
R418D 20 10 40
R419D 20 16 40
Permissible operating ps: 1600 kPa ps: 1600 kPa ps: 1600 kPa
pressure
Valve design
Kvs
α
Valve characteristic curve
R2025-10-S2 25 10 40 R438 40 16 25
R2025-16-S2 25 16 40 R439 40 25 25
R2032-16-S3 32 16 25 R448 50 25 25
R2040-16-S3 40 16 25 R449 50 40 25
R2040-25-S3 40 25 25
R2050-25-S4 50 25 25
R2050-40-S4 50 40 25
Valve design
Kvs
α
Valve characteristic curve
R3025-10-S2 25 10 40 R538 40 16 25
R3032-16-S3 32 16 25 R548 50 25 25
R3040-16-S3 40 16 25
R3040-25-S4 40 25 25
R3050-25-S4 50 25 25
R3050-40-S4 50 40 25
R3050-58-S4 50 58 25
Valve type Valve type Valve type [kPa] [kPa] [kPa] [kPa]
R2.. / R4.. / R6 R3.. / R5.. / R7 R3.. DN Kvs 0.1 1.0 3.0 10.0
R2015-S1 R3015-S1
15
R6015R-B1 R7015R-B1 15 0.47 1.5 2.6 4.7
R3032-BL3 32
R2025-S2 R3025-S2
R6025R-B2 R7025R-B2
R2040-S3 R3040-S3
40 31 1.0 3.1 5.4 9.8
R6040R-B3 R7040R-B3
R2020-S2 R3020-S2
20
R6020R-B1 R7020R-B1
R2032-S3 R3032-S3
32 1.0 3.2 5.5 10.1
R432 R532 32
R6032R-B3 R7032R-B3
R440 R540 40
R2050-S4 R3050-S4
R6050R-B3 R7050R-B3
Definitions
Formula symbols
Kv The flow coefficient Kv [m3/h] is the specific flow of a valve with a defined delay
angle with reference to 100 kPa (1 bar).
The Kv value changes, depending on the valve position.
The flow coefficient is determined for a water temperature of 5…40°C.
Kvs The Kv value in reference to the nominal delay angle is referred to as the Kvs
value.
Flow coefficient at 100% valve opening (90° angle of rotation)
∆pv0 Maximum permissible differential pressure for long service life with closed ball
valve
∆pmax Maximum permissible differential pressure across control path A – AB, with
reference to the whole opening range
∆ps Close-off pressure: The specified tightness of the valve is ensured up to this
value.
Pv Valve authority: the benchmark for the control characteristics of the valve in
combination with the hydronic network. The valve authority is the relation at
nominal load between the differential pressure of the fully open valve (∆pv100) at
nominal flow and the total pressure drop in the variable-flow path or of the
completely closed valve.
BELIMO Automation AG
Brunnenbachstrasse 1, 8340 Hinwil, Switzerland
+41 43 843 61 11, info@[Link], [Link]