Project Quality Method Statement :

Management System Honeycomb Repair

Project Name : 2GW Project No. : QWP Ref. No. :
Topside Skid Launch JBA-1001 JBA-QWP-MS-31
Page 1 of 1 Issue : 00, Rev : 0 Date : 15 Jul 2025

2GW TOPSIDE SKID LAUNCH

PROJECT

METHOD STATEMENT
FOR
HONEYCOMB REPAIR
(JBA-QWP-MS-31)

No. : JBA-1001/TCH/MS/031-R0

EMPLOYER : CONSULTANT : CONTRACTOR :

Rev. Date Amendement Record Prepared by Approved by

No.
0 15/07/2025 First Version Provided by KP
JBA
 METHOD STATEMENT

I. DESCRIPTION
This method statement describes the step by step procedure for repairing honeycomb in
reinforced concrete structure by using the Sikagrout® 215 New, SikaMonotop 613 IND
and Sikadur 752 .
Sikagrout® 215 New is a non-shrink, cementitious grout, with a unique 2-stage
shrinkage compensating mechanism for exposed rebar condition and SikaMonotop 613
IND is a one component, thixotropic, high build, polymer modified, cementitious mortar
fiber reinforced used for unexposed rebar condition. It is non-metallic and contains no
chloride. Sikadur 752 a solvent-free, 2-component super low viscosity-liquid,
based on high strength epoxy resins. Specially for injecting into cavities and cracks in
concrete.
With a special blend of shrinkage - reducing and plasticizing/water-reducing agent,
Sikagrout® 215 New compensates for shrinkage in both the plastic and hardened states.
Sikagrout® 215 New complies with Corps of Engineer’s specification CRD C-621 and
ASTM C-1107.

CHARACTERISTICS/ ADVANTAGES
· Easy to use, just add water
· Adjustable consistency
· Rapid strength development
· High final strength
· Shrinkage compensated
· Non flammable, non toxic
· Non-Corrosive
 METHOD STATEMENT

II. MATERIAL
Grouting Method – repair thickness above 2 cm
SikaGrout®- 215 (new) - Material Non Shrink Grouting

Patching Method – repair thickness below 2 cm

1. SikaMonotop 613 IND – Material Patching
2. SikaLatex – As Bonding Agent

Cavities injection
Sikadur 752
 METHOD STATEMENT

III. APPLICATION

1.1. GROUTING : SIKAGROUT® 215 (NEW)

Equipment :
- Electric Hand Mixer
- Water Measure Glass
- Ice Water for application thickness above 10 cm, or clean water
- Brush
- Pail for Mixing
Material :
- Sikagrout 215 New, 25 Kg/ Bag

Surface preparation
Concrete surface must be clean of dust, grease, oil, or dirt. Concrete surface should
be roughened to obtain good mechanical adhesion.
Chipping Surfaces Concrete is porous to meet the harsh concrete or up behind the
main reinforcement to obtain bonding.
Clean the surface to be grouted using a compressor, vacuum or brush to clean from
dirt rest - the rest of stone or metal pieces etc.
Clean rebar using wire brush.
Moisten that will be grouted with water (If possible flush the area with water and
clean residual water on the surface)
 METHOD STATEMENT

Installation Formwork
To get a good surface quality, should choose the formwork of phenolic / Polyfilm
board. Binding of formwork better use system tierod or flanked with bolt system.
Make sure Formwork does not leak

To ensure that the grouting material is fully charged, prepare the control holes on
the top end of the formwork

Mixing
Material mixing, add gradually powder while mix SikaGrout®- new 215 with a hand
mixer into a pail containing water (ice water if the temperature is high pitch) with a
consumption of 4 liters / bag (16% / bag).

After less than or ± 3-5 minutes until well blended material (homogeneous) then
pour the mixture which has been blended (homogenous) into the location or holes
to be in the grouting.

At the time of casting grouting was done, stirring grouting materials for subsequent
casting so there is no pause in casting grouting)

+
Sikagrout 215 New Water 16 %
 METHOD STATEMENT

Casting
Pour SikaGrout®- 215 (new) to follow the direction of gravity casting method.
Prepare a funnel to help drain the grouting into the hole (Casting should continue
to completion).
Pour slowly into the casting location, while maintaining the density of the formwork,
concrete vibrator should not wear but with the help of small blow to the formwork
is permitted as long as does not damage the formwork.

Grouting Method
 METHOD STATEMENT

Curing & Finishing

To make the final surface finishing better in visual, cosmetic repair will be done
after removal of formwork.
Curing to prevent premature water loss. To create a nicer visual surface, it should
be applied after the finishing process.

1.2. PATCHING : SIKA MONOTOP 613 IND

Equipment :
 Mixer
 Water Measure Glass
 Brush
 Ruskam
 Pail for mixing

Material :
 Clean Water
 Sika Monotop 613 IND
 SikaLatex as bonding agent

Surface preparation
Cut a minimum depth of 5 mm around the concrete to be repaired shaped square
/ perimeter. box. Remove all traces of broken concrete, spalling, concrete
Honeycom to hard concrete.

Concrete and reinforcing steel surfaces should be clean and free from dust, cement
laitance, loose particles, rust, oil, grease or other contamination. Concrete surfaces
can be wet, but should not be any standing water.
Prepared surface should be moistened with clean water (SSD).
 METHOD STATEMENT

SikaLatex as Bonding Agent

A synthetic rubber emulsion for addition to cement mortars where good adhesion
and water resistance are required.

Use
SikaLatex is a high quality emulsion which substantially increases the qualities of
cement mortars, such as :
- Thin layer patching mortars
- Rendering
- Floor screeds.
- Concrete repair mortars.
- Abrasion resistant linings.
- Tile fixing mortars.
- Masonry mortars.
- Bonding agent between old and new concrete.

Instructions for Use

Dosage : Added to the mixing water within the range 1 : 1 – 1 : 3 depending on
application.
Consumption figures are given below.

Surface Preparation
Concrete surfaces should be clean, sound and free from oil, grease, cement
laitance and all loosely adhering particles.
Absorbent surfaces should be saturated thoroughly
 METHOD STATEMENT

Application
For all applications a bonding coat of SikaLatex – water 1 : 1 mixed with cement
should be brushed into the prepared surface.
Subsequent mortar application must be carried out while the bonding coat is still
wet.

Special Notes
- Renderings, floor toppings should be allowed to cure correctly.
- Avoid excessive air-entrainment through over-mixing
- Do not use Sika-Latex as a bonding agent without adding cement.

Old Concrete New Concrete/ Grouting/ Patching

Material

SikaLatex as Bonding Agent

SikaMonotop 613 IND as Patching Material

Mixing
Pour 3.25 liters of clean water into the mixing container corresponding to slowly
add all the powder while mixing continuously so mixing inherent in low-speed
electric drill (max 500 rpm) Thoroughly mix until smooth, free of clots and
consistency is achieved. Minimal mixing time of 3 minutes is recommended.
Water can be adjusted ± 10% in accordance with the desired consistency
 METHOD STATEMENT

Application
Apply mortar Sika results Monotop 613 IND at the time of bonding agent Sikalatex
still muddy or tacky. Make sure Monotop 613 IND application with trowel or spatula
thoroughly accomplished until the damaged area.
For improvement of more than 40 mm thick, can be applied in two layers and it is
certain that every previous layer to harden enough and good.
 METHOD STATEMENT

Curing & Finishing

To create a better surface on the visual, the cosmetic repair can be carried out after
the application patching.
Curing prevent premature water loss.

1.3. Cavities injection: Sikadur 752

Equipment :
 Mixer
 Water Measure Glass Bore packers
 Pail for mixing
 Injection machine Cavities

Material :
 Sikadur 752 Sikadur 31 CF Normal

Substrate preparation:
 Clean cavities from loose particles, dust, oil, grease, contamination etc.
 Place bore packers, drill hole if necessary
 Seal cavities with Sikadur 31 CF Normal
 Wait Sikadur 31 CF Normal have sufficient strength before injection

Mixing:
 Add Sikadur 752 component A to component B and stir with a mixing paddle
attached to a low speed electrical drill (400-600 rpm). Mix thoroughly for 2-3
minutes until a homogen.
 Mix Ratio Component A : B = 2 : 1 by weight/volume
 Mix Density : Approximately 1.08 kg/l
 Avoid any air entrapment during mixing
 Only mix as much materials as you can inject within its pot life. Pre-trials are
recommended
 Pot Life (30°C) : 35 minutes

Injection:
 Inject Sikadur® -752 with a one component injection pump
 Start injection from the bottom and gradually build up pressure
 Wait until the injection material appears at the next nipple, then seal the first
nipple
 METHOD STATEMENT

 Move to the next packer and continue injection

Cleaning:
 Clean all tools and equipment immediately after use with Sika® Colma-Cleaner
 Hardened material can only be removed mechanically

Safety:
 Avoid contact with skin and eyes
 Wear protective gloves and eye protection during work
 If skin contact occurs, wash skin thoroughly
 If in eyes, hold eyes open, flood with warm water and seek medical attention
without delay

PT Batam Solusindo Utama

Applicator

Purwanto

The information contained herein and any other advice are given in good faith based on Sika's current knowledge and experience of the
products when properly stored, handled and applied under normal conditions in accordance with Sika's recommendations. The information only
applies to the application(s) and product(s) expressly referred to herein. In case of changes in the parameters of the application, such as changes
in substrates etc., or in case of a different application, consult Sika's Technical Service prior to using Sika products. The information contained
herein does not relieve the user of the products from testing them for the intended application and purpose. All orders are accepted subject to
our current terms of sale and delivery. Users must always refer to the most recent issue of the local Product Data Sheet for the product
concerned, copies of which will be supplied on request.