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Loadicator

The document outlines the requirements and procedures for Loadicators on bulk carriers as per SOLAS regulations, emphasizing the need for compliance with testing and documentation. It details the necessary documents, including the Class Certificate, approved Loadicator Manual, and test conditions, as well as the testing procedures required by ship staff and class surveyors. Additionally, it highlights the retroactive requirements for stability instruments on tankers effective from January 1, 2016.

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0% found this document useful (0 votes)
27 views5 pages

Loadicator

The document outlines the requirements and procedures for Loadicators on bulk carriers as per SOLAS regulations, emphasizing the need for compliance with testing and documentation. It details the necessary documents, including the Class Certificate, approved Loadicator Manual, and test conditions, as well as the testing procedures required by ship staff and class surveyors. Additionally, it highlights the retroactive requirements for stability instruments on tankers effective from January 1, 2016.

Uploaded by

anonymousailor88
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Loadicator ( Prepared by Capt Ajay Puri)

Loadicator- Requirement, Documentation, Testing, and Records

Requirements as per SOLAS:

SOLAS Chapter XII, Regulation 11 states that:

• Bulk carriers of 150 m in length and upwards shall be fitted with a loading instrument capable of
providing information on hull girder shear forces and bending moments, taking under consideration the
advice adopted by the Organisation.

• Bulk carriers of 150 m in length and upwards constructed before 1 July 1999 shall comply with
the requirements of paragraph 1 not later than the date of the first intermediate or periodical survey of
the ship to be carried out after 1 July 1999.

• Definition of Loadicator

A Loadicator is a loading instrument on board ship, which is either analog or digital, by means of which it
can be easily and quickly ascertained that, at specified read-out points, the still water bending moments,
shear forces, and therefore the still water torsional moments and lateral loads, where applicable, in any
load or ballast condition won’t exceed the specified permissible values.

• A loading instrument comprises hardware and software.

An operational manual is usually to be provided for the loading instrument..

New requirements for onboard stability instruments applicable to all tankers has become effective from
1st January 2016. MARPOL Annex I Ch.4, the IBC Code and also the IGC Code have all been amended,
requiring tankers to be fitted with a stability instrument capable of handling both intact and damage
stability. .
The new requirement is retroactive and applies to both new and existing ships as follows:

• Ships constructed on or after January 1st 2016 – at delivery,

• Ships constructed before January 1st, 2016 – at the first renewal survey on or after January 1st,
2016, but no later than January 1st, 2021.

Even otherwise so, Loadicator has rather been a necessity onboard ships.

And once we have something onboard, it is duty of ship staff to ensure that it complies with its testing
and record keeping procedures.

There are two requirements to be complied with.

First relates to the documents and certificates a ship is required to have onboard with respect to
loadicators and second the testing requirement of the loadicator.

Documents required for Loadicator:-


There are three main documents ship should have for it to be actually complying with Loadicator
requirements. These are:-

Class Certificate for loadicator:

This certificate is issued by the class and gives the details of the loadicator software as well as the
hardware on which it is installed,

including the details of the Make, model and serial number of the computer.

Master and chief officer must ensure that the approved loading computer‘s details matches with the
details in this certificate.

The certificate may even sometimes have the printer‘s detail that is connected with the approved
loadicator.

If you do not find this certificate onboard, you should check in the class survey status report if the
loading computer is included in the list.

If yes, the certificate can be asked from the class through your office.

If No, then shipping office need to consult ship‘s classification society for approval of loading computer.

Class approved Loadicator Manual:

This is the user manual of the loadicator which is from the maker of the loadicator software.

A class approved copy of the user manual should be onboard.


If there was ever a class change associated with the ship, it is important to ensure that approval stamp
of the current classification society is endorsed on the manual.

Class approved loadicator test conditions:

To be very clear, these are not the conditions in the stability booklet of the ship. The stability conditions
in the stability booklet are made by the yard and these are not the print outs from the loadicator
software.

These are also not the test conditions stamped by the class during annual class surveys.

These are usually in the form of a booklet specifically titled ―test conditions for loadicator with
class stamp. These are usually provided during yard delivery of the vessel or after the loadicator is
installed for the first time and approved by the class.

Once we have these three documents / certificates, you are OK with the certification part

Test and certification procedure for approved Loadicator.

Testing requirements for the Loadicator:-

Testing by ship staff: The Loadicator is required to be tested periodically (interval to be as per SMS of
the vessel) by ship staff for its accuracy. The test procedure includes choosing a text condition from the
approved test conditions, entering the exact same data in the loadicator and comparing the results with
the approved test conditions.

The important point to note is that the data need to be manually entered and not opened from a pre-
saved file as it is not acceptable to classification society as well as OCIMF to simply retrieve a stored test
condition and comparing it with approved test condition.

Annual testing of Loadicator in presence of Class:

During annual class surveys, loadicator need to be tested for its accuracy in presence of a class surveyor.
The procedure of testing is same as the quarterly testing but in here the class surveyor would ask for the
print out of the test condition and he would stamp it and give it to the ship for ship‘s records.

Procedure for certification:-

➢ The approved test conditions shall be tested on the loading computer system in presence of a
surveyor from the Society, before the loading computer certificate is issued.

➢ During the test, the loading conditions calculated on the installed loading computer system shall be
verified to be identical to the approved test conditions.

Procedure for certification:-


If numerical output from the loading computer system is at significant variance with the approved
test conditions, a certificate cannot be issued.

During the tests, at least one of the test conditions shall be built up from scratch, to ensure that the
loading methods function properly.

As an alternative to 203 can the following procedure be followed:

— retrieve the test load case and start a calculation run; compare stability results with those in the
documentation.

— change several items of deadweight (tank weights and the cargo weight) sufficiently to change the
draught or displacement by at least 10%.

The results shall be reviewed to ensure that they differ in a logical way from those of the approved test
condition.

revise the above modified load condition to restore the initial test condition and compare the results.

The relevant input and output data of the approved test condition shall been replicated.

➢ During the test relevant warnings should be checked, which should include max draught, strength
limits and stability limits.

➢ Where the hardware is not type approved, the test shall be carried out on both the first and the
second nominated computers prior to issuing of the loading computer certificate.

➢ After completion of satisfactory tests, the loading computer certificate shall be issued.

➢ The loading computer certificate and the approved test conditions shall be kept onboard together
with the user's manual.

➢ The certification shall be carried out onboard.

➢ If the final loading manual or the final stability booklet has not been approved before delivery, testing
onboard may take place after these documents have been approved.

Common questions

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The Class Certificate for Loadicator is crucial as it validates the software and hardware specifications of the loadicator, ensuring they match the approved standards. This certificate, issued by the class, includes details like make, model, and serial number, and sometimes printer details. It serves as proof of compliance, and the ship's master and chief officer must ensure the onboard equipment aligns with this certificate. It helps maintain safety standards by ensuring that the loading instrument functions correctly within prescribed limits .

Ship staff must periodically test loadicators to ensure their accuracy. The process involves selecting an approved test condition, manually inputting data into the loadicator, and comparing the output with the approved conditions. This manual entry is crucial, as simply retrieving a stored test condition is not acceptable. The purpose is to verify the loadicator's proper functioning under various conditions, maintaining compliance with classification society and OCIMF standards, thus ensuring the ship's safety and structural integrity .

During an annual class survey, loadicators must be tested for accuracy in the presence of a class surveyor. The process mirrors quarterly testing, requiring manual data entry and output comparison with approved conditions. The surveyor will stamp a printout of the test condition for records. These stringent checks ensure the loadicator functions correctly, maintaining safety and regulatory compliance by preventing possible inaccuracies that could lead to operational mishaps .

The Class approved manual for the loadicator is essential for proper operation and compliance as it provides detailed instructions validated by the classification society. Without this manual, crew may face difficulties in correctly operating the loadicator, potentially leading to breaches of regulatory compliance, operational errors, and safety risks. Additionally, during class surveys, the absence of an endorsed manual could lead to compliance issues and potential penalties .

Failing to test at least one load condition from scratch can lead to inaccurate assessment of the loadicator's operational reliability, potentially resulting in a withheld certification. It is critical for validating the loadicator's capability in handling real-time, manually inputted data. This oversight can compromise ship safety, increase non-compliance risks, and possibly lead to operational errors due to undetected discrepancies in load calculations .

A loading computer's certification might be withheld if its calculated outputs significantly vary from the approved test conditions during a certification test. To resolve this, at least one test condition should be built from scratch to ensure accuracy. Alternatively, the test load case can be retrieved, calculations re-run, and items of deadweight altered to check for logical output accuracy. Resolving such discrepancies is essential for certification issuance, ensuring the loading computer reliably enhances ship safety .

The new requirement mandates that all tankers, whether new or existing, must have a stability instrument capable of processing both intact and damage stability data. For ships built on or after January 1, 2016, compliance is required at delivery, while ships constructed before that date must comply by the first renewal survey after January 1, 2016, but no later than January 1, 2021. This retroactive requirement ensures comprehensive safety measures for ships, reflecting amendments in MARPOL Annex I, the IBC Code, and the IGC Code .

Hardware type approval significantly affects the certification and testing process of loadicators. If the hardware is not type-approved, testing must be conducted on both the primary and secondary nominated computers before certification. This ensures redundancy and reliability of the loadicator functionality, safeguarding against potential hardware failures. Without type-approved hardware, additional testing might cause delays in certification, impacting operational efficiency and compliance .

Test conditions for loadicator certification differ from those in a ship's stability booklet in that they are specific scenarios approved by the class that simulate loadicator functionality and accuracy, whereas stability conditions in the booklet are yard-prepared and pertain to general ship stability measures. The test conditions are used solely for verifying the loadicator’s capability to accurately measure loads under controlled scenarios, which is crucial for precise operational safety assessments .

SOLAS Chapter XII, Regulation 11 mandates that bulk carriers of 150 meters in length and upwards must be equipped with a loading instrument capable of providing information on hull girder shear forces and bending moments. This requirement ensures structural integrity by preventing excessive stress on the hull that could lead to catastrophic failure. For bulk carriers constructed before 1 July 1999, compliance was required by the first intermediate or periodical survey after that date .

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