Nawcod Ppe Program
Nawcod Ppe Program
Updated: Version 1
1st Edition
Northern Area Well Completion Operations
Department (NAWCOD)
Revision Tracking
Issued 01/17/2021
Reviewed By Fiddoson Fiddo
1 INTRODUCTION
Removing risk from the workplace is a primary aim of the Health & Safety Act.
Personal protective equipment must be provided to mitigate/eliminate the risks
associated with department’s operations.
1.2 Scope:
1.2.1 The scope of this policy is applicable to all Saudi Aramco well completion
operations including service providers supporting NAWCOD operations.
1.3 Responsibility:
2 REQUIREMENTS
When a hazardous situation is recognized, steps shall be taken to mitigate the risk associated
with exposure to the hazard by first evaluating whether or not the hazard can be eliminated.
If this proves infeasible, then the Saudi Aramco hierarchy of controls shall be used
At a minimum, hard hats, safety glasses, and safety shoes shall be worn in
NAWCOD Worksites unless otherwise required by based upon a result of
documented risk-based PPE needs analysis
PPE shall meet applicable American National Standards Institute (ANSI)
Requirements or equivalent as specified in writing by the SA Loss
Prevention Department.
Proper PPE (e.g., correct for type of exposure, sized to fit the worker,
meets applicable standards, no defects) shall be provided to personnel
when/where required.
PPE shall be visually inspected by the user before each use. Defective or
damaged PPE shall not be used and shall be immediately replaced
PPE that has exceeded its useable service life shall be immediately
replaced.
Clothing shall be free of holes, excessive wear and other defects
6 Head Protection
Employees shall wear approved hard hats in All NAWCOD worksites,
Shops, Yards and any place wherever work is being performed and while
there is a possibility of head injury where potential hazard exists
Hard hats shall meet ANSI requirements
Hard hat suspension cradles shall be properly adjusted. There shall be a
minimum 3.8 cm (1.5 inches) clearance between the top of the cradle and
the inside of the hard hat shell
Hard hats shall bear identification on the inside of the shell stating the
name of the manufacturer, American National Standards Institute (ANSI)
Z89.1 compliance, date of manufacture and class of the hard hat
When earmuffs, and/or face shields are required they shall be compatible
with the hard hat used
Hard hats shall not be painted, have holes drilled in them or have large
stickers Applied to them
Hard hats shall be destroyed if they have been damaged (e.g., have a
whole, gouge, crack or defective suspension cradle), painted or
experienced a sharp impact.
Metallic hard hats shall not be used
Hard hats shall be replaced not more than 5 years from the date of
manufacture stamped/printed/embossed on the inside of the shell or as
otherwise recommended by the manufacturer (e.g., every 3 years).
6 Hand Protection
Gloves shall be selected and worn based on the materials or equipment
being handled shall be resistant to hazards specific to the job. The
Butyl Specialty glove, polar Expensive, poor vs. Glycol ethers, ketones,
organics hydrocarbons, chlorinated esters
solvents
Polyvinyl Specialty glove, resists a very Very expensive, water Aliphatic, aromatics,
alcohol broad range of organics, sensitive, poor vs. light chlorinated solvents,
(PVA) good physical properties alcohols ketones (except
acetone), esters, ethers
Fluoro- Specialty glove, organic Extremely expensive, poor Aromatics, chlorinated
elastomer solvents physical properties, poor vs. solvents, also aliphatic and
(Viton) ™ * some ketones, esters, alcohols
amines
Norfoil Excellent chemical resistance Poor fit, easily punctures, Use for Hazmat work
(Silver poor grip, stiff
Shield)
6 Hearing Protection
Ample supplies of approved hearing protection (e.g., earplugs) shall be
provided at the job site and shall be worn in high noise areas (i.e., 85
decibels [dBA] or higher)
Personnel shall not be exposed to impulse or impact noise levels that
exceed the requirements of SAES-A-105. The need for additional hearing
protection devices shall be evaluated prior to performing work
Plain cotton earplugs shall not be used for hearing protection
Disposable earplugs shall be discarded at the end of each shift.
6 Body Protection
Body protection shall be provided and worn by personnel as needed to
protect
against hazards such as flash fire, electrical arc flash (see GI 2.721),
abrasive blasting, welding, handling asbestos, corrosive liquids, etc. This
protection may include flame resistant clothing (FRC), Tyvek®, leather, or
impermeable materials.
FRC shall be provided to and worn by SA and contractor personnel in all
NAWCOD locations, shops, yards and operating areas
FRC for protection against flash fire shall be per the SA Safety Management
Guide for Flame Resistant Clothing (FRC) & NAWCOD FRC program
For employees/contractors conducting operations with chemicals/acids,
appropriate full body chemical suits should be provided and used.
Saudi Aramco: Company General Use
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NAWCOD has assessed the personnel exposure to hazards and identified the minimum
requirements of personal protective equipment as tabulated below
Head/Neck/Face Hazards: Tasks that can cause head/neck/face injury include: working below other workers who are using tools or
materials that could fall, and working in confined spaces and wherever head injuries can occur
Hand Hazards: Hand injury can be caused by: work with chemicals or acids, exposure to cut or abrasion hazards and work with very hot or
cold objects or materials, and exposure to sharps
Hazard Description of hazard(s): Required PPE
Chemical Exposure to chemicals during handling and Chemical Resistant Gloves shall be used based on the type of chemical,
preparation that might be absorb via skin, cause refer to Chemical PPE requirements in this Manual.
Exposure burns and/or other injuries
Heat / Exposure to hot surface e.g. exhausts, and/or Cold Leather Gloves to be used to protect hands against Hot/Cold while
surface e.g. nitrogen tanks. Welding/cutting activities
performing the job
Cold including using Oxy-acetylene are heat hazards to
hand when performing welding/ cutting job Heat resistant Gloves shall be used while performing any activity with high
heat e.g. welding
Puncture Exposure to Punctures from hand tools that may Leather Gloves to be used to protect hands against Punctures while
performing the job
contain hazardous and non-hazardous materials
during work activities such as, tightening/loosening
pulling and transferring equipment/tools also, opening
/ closing
Cuts / Exposure to Cuts / Abrasions while filing, grinding, Abrasion resistant leather Gloves to be used to protect hands against
reaming, cutting and assembling / disassembling Cuts / Abrasions while performing the job
Abrasions tools
Body burns Exposure to body burns from welding sparks and Welding Apron
slugs while performing welding/cutting activities
Arc flash Arc flash from electrical equipment Arc flash FRC
Fall Hazards: Personnel may be exposed to fall hazards when performing work on a surface with an unprotected side or edge that is 1.8
meters or more above a lower level. Fall protection may also be required when using vehicle man lifts, elevated platforms
Hazard Description of hazard(s): Required PPE
Fall Falling from high while performing work on elevated Fall protection and full body harness with fall arrestor
places wherever there is no enough guard lines e.g.
Hazard platforms, tanks etc. and when ascending/
descending ladders
Noise Hazards: Personnel may be exposed to noise hazards when working around generators, compressors, motors, or similar equipment
Hazard Description of hazard(s): Required PPE
Noise Exposure to noise higher than 85 decibels that can Ear plugs and/or Ear muffs
potentially result in a hearing loss. Loud noise from
Hazard running equipment, high and low frequency sound
can all permanently damage hearing
Respiratory Hazards: Personnel may be exposed to respiratory hazards that require the use of respirators: during emergency response,
working in gaseous areas and when using certain chemicals outside of a chemical fume hood.
Hazard Description of hazard(s): Required PPE
Inhalation chemical exposure during handling and Purifying Air Respirators or any other respiratory system protection
Chemical preparation where chemical fumes, dust and or
depending on chemical type. refer to Chemical PPE requirements in this
liquids could be inhaled causing respiratory damages
Exposure Manual
Inhaling dust during stormy weathers where tiny Dust Mask
Dust particles could inter human respiratory system
causing lung health issues
Exposure
Where toxic gas could be present, personnel can be Personal gas monitors (T40), Self-Contained Breathing Apparatus
exposed during operation and or while responding to (SCBA)
emergency which will result to respiratory effects and
Toxic gas might lead to death depending on concentration
Exposure
Foot Hazards: Tasks that can cause foot injury include: exposure to chemicals or acids, welding or cutting, and materials handling
Hazard Description of hazard(s): Required PPE
Chemical Exposure to chemicals during handling and Rubber boots, refer to Chemical PPE requirements in this Manual
preparation that might be absorb via skin, cause
Exposure burns and/or other injuries
Impact / Exposure to foot impact / Compression while Safety Shoes with steel or non-metallic composite toecaps
performing activities, material handling, pulling,
Compression pushing or lifting whenever it foot could be crashed
Slippery / Exposure Slippery could result in foot injuries e.g. Rubber Safety boots with steel or non-metallic composite toecaps and
broken bones or twisting ankle when working on anti-slip soles
Wet
slippery and wet environments such as muddy
surfaces location, and oily platforms
Eye Hazards: Tasks that can cause eye injury include: working with chemicals or acids, sunlight, grinding; welding, hammering and working
in stormy weathers
Hazard Description of hazard(s): Required PPE
Chemical Exposure to chemicals during handling and Chemical goggles, refer to Chemical PPE requirements in this
preparation that might be in direct contact with eyes Manual
Exposure causing vision partial or total loss
Airborne Eyes are subject to flying objects and debris that can Safety Glasses with side protection
get into eyes causing serious injuries e.g. particles fly
objects from metals due to hammering, slick line cutting, and
any other activity where airborne particles may exist
Sunlight Exposure to sunlight can result in eye issues and might • Dark safety glasses with side protection
cause vision problems due Ultraviolet (UV) rays
• Photochromic prescribed safety glasses (spectacles) with side
Hazards shields and shatter-proof lenses is accepted at day and night work
Limited Personnel with vision issues that requires vision Only Prescribed safety glasses (spectacles) with side shields and
corrective glasses are exposed to hazards and using shatter-proof lenses, (photochromic type for day and night use)
Vision standard safety glasses will result to vision
degradation
Hazard
4 CHEMICAL PPE
REQUIREMENTS
NFPA Ratings
Chemical
Name
PRECAUTIONS FOR USE
GLASSES:
Consider chemical goggles.
RESPIRATOR:
ADMIXTURE:COMPONENTS
Particulate. (AS/NZS
XANITHAN GUM MM 1999 1 0 0 1716 & 1715, EN 143:000 &
BATCH
149:001, ANSI Z88 or
national equivalent)
Glasses: Consider
chemical goggles.
Respirator: Type E-P
SODIUM SULFITE 33 0 2 2 Filter of sufficient
capacity. (AS/NZS 1716
& 1715, EN 143:2000 &
149:2001, ANSI Z88 or
national equivalent)
Glasses: Consider
chemical goggles.
Gloves: PVC chemical
resistant type.
Respirator: Type A Filter
DEFOAMWE 109 3 0 2 of sufficient capacity.
(AS/NZS 1716 & 1715, EN
143:2000 & 149:2001,
ANSI Z88 or national
equivalent)
Glasses: Consider
chemical goggles.
Gloves: PVC chemical
resistant type.
Respirator: Type A-P
PRIME - 743 2047 1 0 3 Filter of sufficient
capacity. (AS/NZS 1716
& 1715, EN 143:2000 &
149:2001, ANSI Z88 or
national equivalent)
Glasses: Consider
chemical goggles.
Gloves: 1. NEOPRENE 2.
VITON [Link] Respirator:
NALEO (R8539) 379 0 0 4 Particulate. (AS/NZS
1716 & 1715, EN 143:000
& 149:001, ANSI Z88 or
national equivalent)
GLASSES: Safety
Glasses. Consider
chemical goggles.
Consider full face-shield.
RESPIRATOR: Type AB-P
Sodium Bromide 2073 0 2 2 Filter of sufficient
capacity. (AS/NZS 1716
& 1715, EN 143:2000 &
149:2001, ANSI Z88 or
national equivalent)
Glasses: Consider
chemical goggles.
Respirator:
Sodium Bromide Solution 1169 0 2 2 Particulate. (AS/NZS
1716 & 1715, EN 143:000
& 149:001, ANSI Z88 or
national equivalent)
General Exhaust
Ventilation adequate
Consider chemical
goggles.
PVC chemical resistant
type.
TURBINE & ENGINE OILS 904 1 0 1 Store in cool, dry,
protected area.
Vapors/gas heavier than
air.
Toxic smoke/fumes in a
fire
5 MAINTENANCE &
CLEANING
6 Periodic Review
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References
Saudi Aramco Loss Prevention CSM I-3 Personal Protective Equipment