Understanding Reliability1
Understanding Reliability1
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Introduction
• Quality is a measure of the device performing its specified function
when it is first used. It is a time zero measure (T=0)
• Used for
Quality
Risk Assessment 0~1 yr
Qualification
Evaluation Reliability
Monitoring 15yrs~
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How to measure reliability of a device?
▶ By simulating the environment the device will undergo to. But how!?
▷ Main factors that are being controlled to do environmental stress test simulation
⨠ Temperature – introduce thermomechanical stress and accelerate chemical reaction
– Coefficient of Thermal Expansion ( CTE ) – degree change of dimensions after exposure to heat
– Material degradation / aging – wearing down / disintegration of material after exposure to heat
⨠ Humidity – introduce moisture ( water ) that promote electro-chemical reaction ( Oxidation / corrosion )
Note: Electrical bias also
promotes electro-chemical
reaction in combination with
moisture
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Device life cycle
( On/Off ) Hot / Cold Temp
Board
Factory Shipment Mounting
High Moisture
Environment
IC’s after assembly are shipped and Electronic
experience different environment before Device
unpacking then mounted to the electronic
device for actual use to go through its
lifecycle
RELIABILITY
Aging
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MSL Detailed
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TC Detailed
Temperature Cycle
This test is performed to simulate repeated high and cold environment experienced by the
Purpose
device throughout its life cycle.
Exposure to repeated change in temperature from hot to cold and vice-versa promoting
Note: Uses air-to-air
Description material expansion and contraction. The promotion of thermomechanical stress on each
as medium for heat
material will measure the individual and combined stregnth through its life cycle transfer
JEDEC TC conditionins
Condition - Temp ( ⁰C ) + Temp ( ⁰C ) CPH *Cycles per Hr.
A -55 85 2-3
B -55 125 2-3
C -65 150 2
G -40 125 <1 - 2
Note: Duration depends on TC Chamber TC Chamber
H -55 150 2 Elevator type Single Chamber type
application requirements and
Test Conditions I -40 115 1-3 from customer to customer
J 0 100 1-3
K 0 125 1-3 None Destructive
TC Condition
equivalent ( JEDEC )
L -55 110 1-3
M -40 150 1-3 C 10cyc
N -40 85 1-3 H 12cyc
R -25 125 1-2 B 20cyc
T -40 100 1-2 N 88cyc Die Crack Delamination Bondpad crack
Die crack
Package/ceramic crack Note: Typical Readout
Bond pad crack/damage • SAT ( Delam checking )
Ball/Stitch wire bond damages • Visual Inspection
Defect modes Lifted ball/stitch bonds • Electrical
• WPT ( Wire pull Test )
Solder Ball/Bump Crack • BST ( Ball Shear Test )
Delamination due to CTE mismatch • SPT ( Stitch Pull Test ) Reference Documents:
Open/short or electrical failure Only for Auto Cu JEDEC: JESD22-A104
Substrate/die metal shifts Stitch Crack Solder bump Crack AWW Spec: 001 - 3627
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Thermal Shock
This test is performed to simulate repeated sudden change of high and cold environment
Purpose
experienced by the device throughout its life cycle.
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TH Detailed
Temperature Humidity ( TH )
This test is performed to simulate high moisture environment promoting Note: Same TH
Purpose soaking machine used
electrochemical reactions during MSL
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Highly Accelerated Stress Test ( HAST )
This test is performed to accelerate simulation of high moisture environment
Purpose promoting electrochemical reactions
The device will be exposed to controlled temperature ( above 100C - water Note: Having a
temperature over water
Description boiling point ) and humidity. boiling point accelerates
Electrical bias on sample will accelerate/promote metal ion migration chemical reaction making
the surface corrosion
JEDEC TH Condition faster
Relative
Temperature Biased/
Humidity Remarks
( ⁰C ) Un-biased Note: Duration depends on
( %RH ) application requirements and HAST Chamber
from customer to customer
Test Conditions Un-biased Leadframe
130 85
Biased based packages
Un-biased Substrate
110 85
Biased based packages
Bondpad / metallization corrosion Metal Ion migration
Mobile ionic contamination
Metal ion migration
Defect modes
Open/Short Failure
Delamination due to contamination Metallization Corrosion
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Pressure Cooker Test ( PCT ) / AutoClave Test
Moisture based stress test like TH and HAST but are used for Note: ATV uses the same
chamber as HAST
Purpose devices with special pressure and moisture environment
application
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HTS Details
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Device life cycle
Board
Factory Shipment Mounting ( On/Off ) Hot / Cold Temp
TH/HAST
3. Susceptibility to moisture based corrosion /PCT
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Drop vs. Mechanical Shock Test Note: Typical Readout
• Visual Inspection
• Electrical
Using different tools to replicate different kind of mechanical force, the device will be dropped on different
Description The device will be dropped in a certain height with a guide to ensure impact position. Description
axis
Dimensions:
±X, ±Y, ±Z
Test Setup
Test Setup
Impact
Programmer
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Vibration Test
Vibration Test
Purpose This test to simulate vibrations from different vehicles from land, sea, and air.
Description The device will be subjected to different vibration durations for all dimensions
Test Setup
Simulation
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Force Test
Force Testing
This test simulates different kind of mechanical force ( compression, tensile, shear, bend, peel, etc. ) on the
Purpose
unit
Using different kind of fixture/tool, the equipment can replicate different mechanical environment the device
Description
will undergo to.
Test Setup
Simulation
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Thank You
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MSL main
Board Mounting Environment
Unpacking to Board Mounting Environment
Delamination
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MSL main
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MSL main
Reference Documents:
Reflow J-STD-020F
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MSL main
SAT ( Scanning Acoustic Tomography ) /
SAM ( Scanning Acoustic Microscopy )
Acoustic Micro-Imaging – nondestructive technique that uses varying transmission / reflection of acoustic signals
( sound waves ) over changes on density of a material
– used for detecting obvious defects like package crack, delamination, voids, etc.
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MSL main
• Die crack
• Package Crack
• Open-short / electrical failure
• Delamination ( will be further discussed on SAT Imaging )
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MSL main
MSL FAQs
▶ MSL1 means we can do board mounting whenever we can?
▷ No. Floor life is not equal to shelf life ( how long can we store units ).
▷ Shelf life for Amkor products is only 1yr.
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TC Main
TC ( Temperature Cycling )
– Difference on ( CTE ) Coefficient of Thermal Expansion per material would promote
mechanical stress per material known as CTE mismatch
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TC Main
TC ( Temperature Cycling )
Condition - Temp + Temp ΔT Defects / Failure mechanism seen after TC
• Die crack
A -55 85 140 • Package crack
B -55 125 180 • Bond pad crack/damage
• Ball/Stitch wire bond damages
C -65 150 215 • Lifted ball/stitch bonds
G -40 125 165 • Delamination due to CTE mismatch
• Open/short or electrical failure
H -55 150 205
ATP Standard TC condition
I -40 115 155 • TC C ( -65C/150C ) – lead frame packages
J 0 100 100 • TC H ( -55C/150C ) – for automotive application
– w/ longer duration
K 0 125 125 • TC B ( -55/125C ) recommended for substrate packages
L -55 110 165 • TC N ( -40/85 ) for devices that have sensitive temp.
M -40 150 190
N -40 85 125
R -25 125 150
T -40 100 140
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TC Main
TC ( Temperature Cycling Computation )
where m=4
Using Coffin Maison’s equation:
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TC Main
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TH Main
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TH Main
Moisture based stress tests are environmental simulations that introduce Moisture ( % Relative humidity ) to
promote surface corrosion
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TH Main
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TH Main
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HTS Main
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HTS Main
Stitch/wedge Cu Corrosion
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HTS Main
Au-Al IMC
Cu-Al IMC
Ag-Al IMC
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HTS Main
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HTS Main
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HTS Main
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HTS Main
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Possible Reliability Related Defects
Post Rel Defects Image Reference Remarks ( Usual Rel Rel test where defects occur )
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Possible Reliability Related Defects
Post Rel Defects Image Reference Remarks ( Usual Rel Rel test where defects occur )
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Possible Reliability Related Defects
Post Rel Defects Image Reference Remarks ( Usual Rel Rel test where defects occur )
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Possible Reliability Related Defects
Post Rel Defects Image Reference Remarks ( Usual Rel Rel test where defects occur )
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Possible Reliability Related Defects
Post Rel Defects Image Reference Remarks ( Usual Rel Rel test where defects occur )
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Possible Reliability Related Defects
Post Rel Defects Image Reference Remarks ( Usual Rel Rel test where defects occur )
Mobile ionic/moisture contamination - Possible on biased Rel tests like HAST or THB
Metal ion migration - Possible on biased Rel tests like HAST or THB
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Possible Reliability Related Defects
Post Rel Defects Image Reference Remarks ( Usual Rel Rel test where defects occur )
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Possible Reliability Related Defects
Post Rel Defects Image Reference Remarks ( Usual Rel Rel test where defects occur )
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