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Gas Sensor Classification

The document provides a comprehensive classification of gas sensors, detailing various types including Metal Oxide Semiconductors, Catalytic, Electrochemical, Optical, and more. Each type is described with its definition, typical materials used, fabrication methods, and applications for detecting specific gases. This classification aids in understanding the diverse technologies available for gas detection and their respective functionalities.

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Rahul Rai
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0% found this document useful (0 votes)
12 views4 pages

Gas Sensor Classification

The document provides a comprehensive classification of gas sensors, detailing various types including Metal Oxide Semiconductors, Catalytic, Electrochemical, Optical, and more. Each type is described with its definition, typical materials used, fabrication methods, and applications for detecting specific gases. This classification aids in understanding the diverse technologies available for gas detection and their respective functionalities.

Uploaded by

Rahul Rai
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

1.

Classification of Gas Sensors

Typical
Materials used Applications
Gas sensor Definition (what it sensor Fabrication /
(active + & gases
classification means) types / processing methods
auxiliary) detected
examples
CO, H₂,
Thick-film NH₃, NO₂,
Sensors in which gas SnO₂, ZnO, Screen printing, sol–
MOS, thin- CH₄, LPG,
adsorption on a WO₃, TiO₂, gel spin/dip coating,
Metal Oxide film MOS, ethanol,
semiconducting metal In₂O₃, Fe₂O₃; sputtering, PLD,
Semiconduct nanowire/n acetone,
oxide changes its dopants: Pt, Pd, spray pyrolysis, CVD
or (MOS) / anorod VOCs (ppm–
electrical resistance due Au; (nanowires),
Chemiresisti sensors, ppb); air-
to surface redox heterostructures annealing; MEMS
ve sensors MEMS- quality
reactions and charge (SnO₂/ZnO, micro-hotplate
MOS monitoring,
carrier modulation ZnO/WO₃) integration
sensors industrial
safety
Flammable
Catalytic gases at
Sensors that detect
bead Pt or Pd catalyst Catalyst %LEL:
Catalytic combustible gases by
sensors, on Al₂O₃ or impregnation, methane,
combustion measuring temperature
matched ceramic bead; ceramic sintering, propane,
(Pellistor) rise caused by catalytic
active/refer platinum wire winding, bridge butane,
sensors oxidation on a heated
ence heating coil circuit assembly hydrogen;
element
pellistors explosion
prevention
Toxic gases:
Sensors where gas
Amperomet Electrodes: Pt, CO, H₂S,
undergoes
ric CO Au, carbon; Screen printing of NO₂, SO₂,
electrochemical
Electrochemi sensors, electrolytes: electrodes, electrolyte NH₃ (ppb–
oxidation or reduction
cal gas H₂S aqueous acid, filling, membrane ppm);
at electrodes,
sensors sensors, polymer gel, lamination, cell confined-
generating a current or
NO₂ ionic liquids; sealing space and
potential proportional
sensors membranes portable
to concentration
detectors
Solid Sensors using solid O₂ sensing in
Zirconia
electrolyte ionic conductors where YSZ, CGO Ceramic pressing, automotive
oxygen
(potentiomet gas concentration electrolytes; Pt high-temperature exhaust,
sensors
ric / creates a measurable porous sintering, sputtered combustion
(lambda
amperometri electrochemical electrodes thin films control,
sensors)
c) sensors potential or current furnaces
CO₂, CH₄,
Sensors that measure IR source,
CO,
gas concentration based NDIR CO₂ optical filter, MEMS IR emitter
Optical – hydrocarbons
on selective absorption sensors, gas cell, fabrication, optical
NDIR ; HVAC,
of infrared radiation at CH₄ NDIR thermopile or filter deposition, gas
sensors indoor air
characteristic modules pyroelectric cell assembly
quality,
wavelengths detector
biogas
Ultra-trace
TDLAS,
Sensors using tunable Laser diodes detection of
Optical – photoacoust Photonic integration,
lasers and spectroscopic (DFB, VCSEL), NH₃, CH₄,
laser ic fiber coupling,
techniques to detect mirrors, CO, CO₂,
spectroscopic (QEPAS), micro-optics,
gases via absorption or microphones, H₂S (ppb);
sensors cavity ring- precision electronics
acoustic response optical fibers process
down
monitoring
Photoionizati Sensors that ionize gas Handheld UV lamp UV lamp integration, VOCs:
on detectors molecules using high- PID VOC (Xe/Kr), electrode assembly, benzene,
(PID) energy UV photons and detectors ionization calibration toluene,
measure resulting ion chamber xylene,
solvents
(ppb–ppm);
current electrodes environmenta
l & industrial
hygiene
NH₃, NO₂,
Sensors where gas- Polyaniline,
Polymer Spin coating, drop amines,
Conducting induced polypyrrole,
chemiresist casting, VOCs;
polymer gas doping/dedoping alters PEDOT:PSS,
ors, flexible electropolymerization flexible and
sensors the conductivity of polymer
sensors , inkjet printing wearable
conjugated polymers composites
sensors
CNTs, NH₃, NO₂,
Sensors exploiting high CNT
Carbon graphene, rGO, H₂, VOCs
surface-to-volume ratio sensors,
nanomaterial MoS₂, WS₂, CVD growth, (sub-ppm);
and charge sensitivity graphene
& 2D MXenes; metal transfer, lithography, low-power,
of carbon FETs,
material NP solution deposition room-
nanostructures and 2D MoS₂
sensors functionalizatio temperature
semiconductors sensors
n sensing
Si, organic NO₂, NH₃,
Field-effect Sensors in which gas ChemFET, CMOS processing,
semiconductors, VOCs; sensor
transistor interaction with gate or ISFET, thin-film deposition,
graphene; arrays, lab-
(FET-based) channel modulates graphene surface
functionalized on-chip
sensors channel conductivity FET functionalization
gate dielectrics systems
VOCs,
Quartz,
Acoustic Sensors that detect gas- humidity,
QCM, LiNbO₃, Lithography for
wave / mass- induced mass loading chemical
SAW LiTaO₃ with electrodes, thin-film
sensitive or viscoelastic changes vapors;
sensors polymer/MOF coating deposition
sensors via frequency shifts environmenta
coatings
l monitoring
Sensors using changes H₂, VOCs,
FBG, LPG, Silica fiber with
in light transmission, corrosive
Optical fiber evanescent- Pd, metal Fiber coating, grating
reflection, or gases; harsh
gas sensors wave oxides, sol–gel inscription, tapering
wavelength in coated and remote
sensors films
optical fibers environments
Sensors that measure
Hot-wire,
Thermal changes in heat H₂, He, gas
MEMS Pt heaters, SiN MEMS micro-
conductivity dissipation caused by purity
thermal membranes hotplate fabrication
sensors different gas thermal analysis
sensors
conductivities
Sensors where gas- Magnetoelastic
Magnetic / Magnetostri Specialty
induced stress or mass alloys with Thin-film deposition,
magnetoelast ctive ribbon chemical
change alters magnetic receptor magnetic biasing
ic sensors sensors vapor sensing
or elastic properties coatings
Sensors using metal- MOF- CO₂, VOCs,
MOF-based Solvothermal
organic frameworks as QCM, ZIF-8, HKUST- H₂S, CH₄;
selective synthesis, layer-by-
highly selective gas MOF-MOS 1, UiO-66 selectivity
sensors layer growth
adsorption layers hybrids enhancement
VOC
Systems combining
Electronic MOS + Mixed materials profiling,
multiple partially Hybrid fabrication +
nose (sensor polymer + from multiple food quality,
selective sensors with signal processing
arrays) CNT arrays classes breath
pattern recognition
analysis
Typical
Materials used Applications
Gas sensor Definition (what it sensor Fabrication /
(active + & gases
classification means) types / processing methods
auxiliary) detected
examples
Metal Oxide Sensors in which gas Thick-film SnO₂, ZnO, Screen printing, sol– CO, H₂,
Semiconduct adsorption on a MOS, thin- WO₃, TiO₂, gel spin/dip coating, NH₃, NO₂,
or (MOS) / semiconducting metal film MOS, In₂O₃, Fe₂O₃; sputtering, PLD, CH₄, LPG,
ethanol,
nanowire/n acetone,
oxide changes its dopants: Pt, Pd, spray pyrolysis, CVD
anorod VOCs (ppm–
electrical resistance due Au; (nanowires),
Chemiresisti sensors, ppb); air-
to surface redox heterostructures annealing; MEMS
ve sensors MEMS- quality
reactions and charge (SnO₂/ZnO, micro-hotplate
MOS monitoring,
carrier modulation ZnO/WO₃) integration
sensors industrial
safety
Flammable
Catalytic gases at
Sensors that detect
bead Pt or Pd catalyst Catalyst %LEL:
Catalytic combustible gases by
sensors, on Al₂O₃ or impregnation, methane,
combustion measuring temperature
matched ceramic bead; ceramic sintering, propane,
(Pellistor) rise caused by catalytic
active/refer platinum wire winding, bridge butane,
sensors oxidation on a heated
ence heating coil circuit assembly hydrogen;
element
pellistors explosion
prevention
Toxic gases:
Sensors where gas
Amperomet Electrodes: Pt, CO, H₂S,
undergoes
ric CO Au, carbon; Screen printing of NO₂, SO₂,
electrochemical
Electrochemi sensors, electrolytes: electrodes, electrolyte NH₃ (ppb–
oxidation or reduction
cal gas H₂S aqueous acid, filling, membrane ppm);
at electrodes,
sensors sensors, polymer gel, lamination, cell confined-
generating a current or
NO₂ ionic liquids; sealing space and
potential proportional
sensors membranes portable
to concentration
detectors
Solid Sensors using solid O₂ sensing in
Zirconia
electrolyte ionic conductors where YSZ, CGO Ceramic pressing, automotive
oxygen
(potentiomet gas concentration electrolytes; Pt high-temperature exhaust,
sensors
ric / creates a measurable porous sintering, sputtered combustion
(lambda
amperometri electrochemical electrodes thin films control,
sensors)
c) sensors potential or current furnaces
CO₂, CH₄,
Sensors that measure IR source,
CO,
gas concentration based NDIR CO₂ optical filter, MEMS IR emitter
Optical – hydrocarbons
on selective absorption sensors, gas cell, fabrication, optical
NDIR ; HVAC,
of infrared radiation at CH₄ NDIR thermopile or filter deposition, gas
sensors indoor air
characteristic modules pyroelectric cell assembly
quality,
wavelengths detector
biogas
Ultra-trace
TDLAS,
Sensors using tunable Laser diodes detection of
Optical – photoacoust Photonic integration,
lasers and spectroscopic (DFB, VCSEL), NH₃, CH₄,
laser ic fiber coupling,
techniques to detect mirrors, CO, CO₂,
spectroscopic (QEPAS), micro-optics,
gases via absorption or microphones, H₂S (ppb);
sensors cavity ring- precision electronics
acoustic response optical fibers process
down
monitoring
VOCs:
benzene,
Sensors that ionize gas UV lamp toluene,
Photoionizati molecules using high- Handheld (Xe/Kr), UV lamp integration, xylene,
on detectors energy UV photons and PID VOC ionization electrode assembly, solvents
(PID) measure resulting ion detectors chamber calibration (ppb–ppm);
current electrodes environmenta
l & industrial
hygiene
Conducting Sensors where gas- Polymer Polyaniline, Spin coating, drop NH₃, NO₂,
polymer gas induced chemiresist polypyrrole, casting, amines,
sensors doping/dedoping alters ors, flexible PEDOT:PSS, electropolymerization VOCs;
the conductivity of sensors polymer , inkjet printing flexible and
conjugated polymers composites wearable
sensors
CNTs, NH₃, NO₂,
Sensors exploiting high CNT
Carbon graphene, rGO, H₂, VOCs
surface-to-volume ratio sensors,
nanomaterial MoS₂, WS₂, CVD growth, (sub-ppm);
and charge sensitivity graphene
& 2D MXenes; metal transfer, lithography, low-power,
of carbon FETs,
material NP solution deposition room-
nanostructures and 2D MoS₂
sensors functionalizatio temperature
semiconductors sensors
n sensing
Si, organic NO₂, NH₃,
Field-effect Sensors in which gas ChemFET, CMOS processing,
semiconductors, VOCs; sensor
transistor interaction with gate or ISFET, thin-film deposition,
graphene; arrays, lab-
(FET-based) channel modulates graphene surface
functionalized on-chip
sensors channel conductivity FET functionalization
gate dielectrics systems
VOCs,
Quartz,
Acoustic Sensors that detect gas- humidity,
QCM, LiNbO₃, Lithography for
wave / mass- induced mass loading chemical
SAW LiTaO₃ with electrodes, thin-film
sensitive or viscoelastic changes vapors;
sensors polymer/MOF coating deposition
sensors via frequency shifts environmenta
coatings
l monitoring
Sensors using changes H₂, VOCs,
FBG, LPG, Silica fiber with
in light transmission, corrosive
Optical fiber evanescent- Pd, metal Fiber coating, grating
reflection, or gases; harsh
gas sensors wave oxides, sol–gel inscription, tapering
wavelength in coated and remote
sensors films
optical fibers environments
Sensors that measure
Hot-wire,
Thermal changes in heat H₂, He, gas
MEMS Pt heaters, SiN MEMS micro-
conductivity dissipation caused by purity
thermal membranes hotplate fabrication
sensors different gas thermal analysis
sensors
conductivities
Sensors where gas- Magnetoelastic
Magnetic / Magnetostri Specialty
induced stress or mass alloys with Thin-film deposition,
magnetoelast ctive ribbon chemical
change alters magnetic receptor magnetic biasing
ic sensors sensors vapor sensing
or elastic properties coatings
Sensors using metal- MOF- CO₂, VOCs,
MOF-based Solvothermal
organic frameworks as QCM, ZIF-8, HKUST- H₂S, CH₄;
selective synthesis, layer-by-
highly selective gas MOF-MOS 1, UiO-66 selectivity
sensors layer growth
adsorption layers hybrids enhancement
VOC
Systems combining
Electronic MOS + Mixed materials profiling,
multiple partially Hybrid fabrication +
nose (sensor polymer + from multiple food quality,
selective sensors with signal processing
arrays) CNT arrays classes breath
pattern recognition
analysis

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