FREE-STANDING GREASE

SEPARATORS
INSTALLATION, OPERATION AND MAINTENANCE MANUAL

UAB ENEKA
Vandžiogalos pl. 94D,
LT-47467, Kaunas, Lithuania
Telefonas.: +370 37 377441
[Link]štas: info@[Link]
[Link]
 Free-standing Grease Separator
For room installation

Main parameters

Type :

Serial number :

Flow rate :

Client :

Installation place :

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Table of Contents
1. GENERAL INFORMATION .....................................................................................5
1.1. Introduction .........................................................................................................5
1.2. Product description .............................................................................................5
1.3. Operation principle ..............................................................................................5
1.4. Technical data ....................................................................................................6
2. MODELS ..............................................................................................................7
2.1. Model Base .........................................................................................................7
2.2. Model PRIMA......................................................................................................7
2.3. Model MIX...........................................................................................................8
2.4. Model PUMP.......................................................................................................8
2.5. Component assemblies ........................................................................................9
2.6. Nameplate ........................................................................................................ 10
3. SAFETY .............................................................................................................. 10
3.1. Correct intended use......................................................................................... 10
3.2. Staff .................................................................................................................. 10
3.3. Electrical safety ................................................................................................. 10
3.4. Other safety precautions ................................................................................... 11
4. TRANSPORTATION........................................................................................... 11
5. INSTALLATION .................................................................................................. 12
5.1. Selection of location .......................................................................................... 12
5.2. Assembly of components .................................................................................. 13
5.2.1. Inspection window ........................................................................................ 13
5.2.2. Extraction pipe ............................................................................................. 13
5.2.3. Refilling unit.................................................................................................. 14
5.2.5. Grease alarm................................................................................................... 15
5.2.6. Disposal Pump ................................................................................................ 16
5.2.7. Control Panel for automatic operation (model Pump) ...................................... 17
5.3. CONNECTIONS/SUPPLIES ............................................................................. 21
5.3.1. Inlet and outlet connections.......................................................................... 21
5.3.2. Pipeline insulation/heating ........................................................................... 21
5.3.3. Sampling chamber ....................................................................................... 21
5.3.4. Ventilation .................................................................................................... 22
5.3.5. Disposal line ................................................................................................. 22

5.3.6. Freshwater connection ................................................................................. 23

6. COMMISSIONING .............................................................................................. 23
6.1. Procedures ....................................................................................................... 23

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6.2. Acceptance Report ............................................................... 23
7. OPERATION....................................................................................................... 23
7.1. Check................................................................................................................ 24
7.2. Disposal ............................................................................................................ 24
7.3. Yearly maintenance .......................................................................................... 25
7.4. General inspection ............................................................................................ 25
7.5. Service log ........................................................................................................ 25
8. WARRANTY ....................................................................................................... 25
9. DECLARATION .................................................................................................. 26

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1. GENERAL INFORMATION

1.1. Introduction
Dear customer,
We are pleased that you decided to purchase one of our products which will certainly
completely match your requirements. We wish you a smooth and successful installation and
operation. We try to keep our quality standards as high as possible therefore we are open for
your feedback on any possible improvements.

1.2. Product description

Grease separators described in this installation, operation and maintenance manual meet the
latest European regulations. GREASLY-A was designed according to EN 1825 and DIN 4040
standards. After treatment, the grease concentration shall not exceed 25 mg/l.

1.3. Operation principle

Figure 1. Operation of the Grease separator

Incoming greasy wastewater enters the grease separator through a unique inlet module which
creates the circular flow path. As water passes through the separator, grease particles, lighter
than water, are driven upwards by gravity and accumulated in the grease collection area on
the water surface. At the same time, solids and other impurities heavier than water settle to
sludge trap at the bottom of the tank. Treated water is discharged through the outlet pipe.

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1.4. Technical data
Table 1. Technical data

Weight kg, model

Dimensions mm
Sludge Grease Grease
Flow Total
trap separation collection
Model rate volume,
volume, volume, volume,
l/s litres
litres litres litres
L B H Base Prima Mix Pump
1940

1190

Greasly-
700

2 200 450 80 650 68 78 119 144

2A
1940

1430

Greasly-
700

4 400 450 160 850 81 91 132 157

4A

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2. MODELS

2.1. Model Base

Figure 2. Greasly-4A-BASE
Model BASE can be applied in areas where bad odour during maintenance is not causing any
inconvenience. Access cover shall be opened for disposal of accumulated grease and solids
by a vacuum truck.

2.2. Model PRIMA

Figure 3. Greasly-2A-PRIMA
Model PRIMA provides odour-free operation without the need for opening of the cover. The
separator is equipped with manual disposal system. Accumulated grease and sludge are
disposed through the Extraction pipe by a vacuum truck. After complete disposal, the separator
is filled-up with fresh water through the Refilling unit.

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2.3. Model MIX

Figure 4. Greasly-4A-MIX
Model MIX is equipped with Grease alarm is indicating when the maximum level of
accumulated grease is reached. Before emptying, Mixer actuated for blending grease, water
and solid layers thus facilitating emptying of the separator. A special Extraction pipe is provided
for the emptying of grease separator by the vacuum truck. After complete disposal, the
separator is filled-up with freshwater.

2.4. Model PUMP

Figure 5. Greasly-4A-PUMP
Model PUMP is equipped with an automatic program-controlled emptying system including a
Disposal pump. When the maximum level of accumulated grease is reached, grease sensor
activates the alarm. After connecting the hose to a disposal truck, the operator starts the
disposal procedure by pushing a START button in the control box or remote controller. First of
all, the mixer is turned on for blending grease, water and solid layers. Then the Disposal pump

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is actuated for emptying of the separator. After complete disposal, the
separator can be rinsed (option) by partial filling the freshwater through the Refilling unit,
mixing and emptying by the Disposal pump. After rinsing, the separator is completely filled-up
with freshwater again.

2.5. Component assemblies

Model BASE / PIRIMA / MIX:

A - Separator body
B - Lid with locking ring and
gasket
C - Inspection window (Prima,
Mix)
D - Extraction pipe (Prima, Mix)
E - Manual Refilling unit (Prima,
Mix)
F - Mixer (model Mix)
G – Grease alarm (option)

Model PUMP:

A - Separator body
B - Lid with locking ring and
gasket
C - Inspection window
F - Mixer
G – Grease alarm
H – Control Panel
Y - Automatic Refilling unit
J – Disposal Pump

Figure 6. Components of
Greasly-A

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2.6. Nameplate

Figure 7. Nameplate

3. SAFETY

3.1. Correct intended use

The Grease separator is intended only for separation of FOG (fats, oils & grease) of
vegetable or animal origin from wastewater. The use of the system for any other purpose
is not regarded as correct and the manufacturer is not liable for any damage resulting from
improper use; the responsibility is born by the owner/operator.
The correct intended use also includes adherence to assembly, commissioning, operating and
servicing conditions set out by this manual. For safety reasons, conversion works at the system
are not permitted.
The correct intended use also includes observing national laws and regulations.
The operating manual shall always be available at the location where the separator is installed.

3.2. Staff
People who operate/or install the separator shall be of more than 18 years of age, shall have
been trained for the respective tasks, and shall follow the local safety regulations. The owner
of the system shall ensure that only qualified staff work on the grease separator.

3.3. Electrical safety

Note: All electrical connections shall be carried out by a qualified contractor.
The electrical installation shall comply with the specifications according to European standards
EN1012 and EN60 204.
Before the maintenance of any electrical component (mixer/disposal pump/Automatic Refilling
unit, Grease alarm) the electrical supply shall be turned off.
In case of smoke or strange sounds appear, immediately switch-off the separator from the
power supply.

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3.4. Other safety precautions
Never take off the covers while operation.
Do not disassemble or turn off safety components.
Do not leave any hard objects and tools that can block free access to the separator.
During cleaning work, greasy liquid and/or grease can wet the floor. This results in a slipping
hazard. Always eliminate any liquid and/or grease that has leaked immediately, and wear
suitable footwear.

The wastewater contains bacteria. Any parts of the body which come into contact with
wastewater shall be cleaned immediately, change soiled clothing. Wear personal protective
equipment.

Blocked pipelines may cause a pressure rise which may damage the system and harm to
maintenance personnel. While disposal of the system, ensure good ventilation to avoid the
building of vacuum inside of separator which may cause the damage of the separator body.

4. TRANSPORTATION
Following rules shall be kept during transportation:
Normally, the system is supplied completely mounted and fixed on a wooden pallet and
wrapped in a foil.
The capacity of the forklift truck / any other lifting equipment shall exceed the weight of the
separator.
When lifting the separator, the ropes/chains must be attached only to the appropriate lifting
lugs.
If ropes/chains are touching the body of the separator, the extra soft spacers are needed to
keep body undamaged.
While lifting and transporting it is necessary to avoid the active shaking of the separator.
Transportation protections that are mounted on the device can be removed only when the
separator is in its working space.

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5. INSTALLATION

5.1. Selection of location

Figure 8. Example of installation

Grease separators shall be installed close to the source of wastewater. Do not site the systems
in unventilated rooms, on roads, car parks or in storage areas. The separators shall be easily
accessible to cleaning vehicles.
Before installation of grease separator following conditions shall be checked:
- The room shall be protected from frost (recommended temperature >15 °C).
- The room shall be well vented/ventilated.
- The floor shall be a horizontal, rigid surface capable of bearing an appropriate load.
- The floor shall be equipped with an integrated drain.
- To prevent bad odour, separators shall not be sited close to residential buildings, close
to windows and air intakes.
- The installation location of the separator shall have sufficient light.
- Separator shall be easily accessible to vacuum vehicles.
- Space shall be sufficient for the maintenance. Room height shall be 60 cm higher than
grease separator to enable the opening of the covers during the maintenance. Free space of
1 m in front of separator shall be available.
- Cold and hot water connections available.
- Inlet pipe with stilling section of min. 1 m available.
- The inlet and outlet pipelines shall have a gradient of 2%.
- If the inlet pipe is longer than 10 m it shall be equipped with a separate vent.

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5.2. Assembly of components
5.2.1. Inspection window
Package (please see fig.9):
- 1 pc Window with wiper no. 21.4
- 1 pc Flange no. 21.2, material stainless steel
- 1 pc Gasket between flange and window no. 21.3 (C4400 material)
- 1 pc Gasket between window and separator body no. 21.5 (rubber material)
- 8 pcs Screws M6 no. 21.1

Special tools required: Ø 177 mm drill crown

Installation process

Select the side for installation of inspection

window depending on the layout of the
system and inlet and outlet pipes in the room.
Cut an opening using a drill crown of Ø 177
mm diameter. The inspection window is to be
placed in the following order: 1) rubber
gasket, 2) window with a wiper; 3) C4400
gasket; 4) Flange. Tighten the flange with the
screws.

Figure 9. Installation of inspection window

5.2.2. Extraction pipe

Package:
- 1 pc Extraction pipe DN65, polyethylene
- 1 pc Rubber coupling ø75 mm
- 1 pc Pipe bracket 2½”

Special tools required: Ø 65 mm drill crown

Installation process

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 Drill an opening of Ø 65 mm using a
drill crown in the nozzle at the bottom
of the unit. Attach the extraction pipe
by the rubber coupling to the nozzle,
and tighten the metal clamps

Figure 10. Extraction pipe and rubber coupling

5.2.3. Refilling unit

Package:
- 1 pc Siphon no. 23.1
- 1 pc Siphon retainer no. 23.2 with screw M6 no. 23.7
- 1 pc Manual ball valve DN20 no. 23.4
- 1 pc Valve holder no. 23.3 with screw M8 no. 23.5 and bracket 23.8
- 1 pc Solenoid valve no. 23.10 (model Pump only)
- 1 pc Gasket DN50/65 NBR no. 23.9

Special tools required: Ø 70 mm drill crown.

Installation process

2 locations for connection of the

Refilling unit are available on both
sides of the separator. Cut the opening
at the market area by a Ø70 mm drill
crown. Insert a rubber gasket into the
opening and attach a siphon. Tighten
the siphon to the separator housing
from by stainless steel retainer plate
and a screw. Do not apply too much
force. Install the valves to their holder.
Attach the metal bracket is attached to
the siphon neck and tighten the valve
holder by the screw.

Figure 11. Fitting of Refilling unit

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 5.2.4. Mixer
Package:
- 1 pc Mixer with motor
- 4 pcs Screw M12
- 1 pc Gasket

Special tools required: 32 mm drill

Installation process

The mixer shall be installed at the

top of the tank. Drill an opening by
the drill bit of 32 mm diameter, the
center is marked. Place the gasket
between the tank body and the
mixer’s flange. Tighten the flange to
the separator body with 4 bolts. Do
not apply too much force.

Figure 12. Fitting of Mixer

5.2.5. Grease alarm

Package:
- 1 pc grease alarm type GA-1 (panel and sensor)
- 2 pcs bracket for the alarm unit
- 2 pcs screws M6 & 4 pcs screws M4

Installation process
The grease alarm panel is to be fitted to the bracket which is attached to the separator body.
Tighten two metal brackets to the housing by 2 screws M6 provided. Fit the panel to the
brackets by 4 crews M4.
Drill a ø12 mm opening for the sensor cable on the top of the separator body in the area as
indicated in figure 13. Route the cable through the cable duct. Screw the cable duct to the
separator wall. The sensor is to be suspended at the height of 150 mm below the static water
level i.e. the bottom of the outlet nozzle.
Electrical connections of Grease alarm shall be installed according to figure 13.

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 Figure 13. Installation of Grease alarm

5.2.6. Disposal Pump

Package:
1 pc Heavy-duty disposal pump with Vortex impeller, motor 2,2kW 400V 50Hz
1 pc Gate valve DN65
1 pc Suction pipe DN65, PE
1 pc Rubber coupling ø75 mm with 2 clamps
1 pc Double flanged pipe DN65, cast iron
1 pc Pipe adapter DN50/65

Installation process
• The disposal pump unit (pump with motor, double flanged pipe, adapter) is supplied
completely assembled.
• Drill an opening of Ø 65 mm using a drill crown in the nozzle at the bottom of the tank.
• Place the disposal pump on a rubber anti-vibration matt.
• Attach the suction pipe by the rubber coupling to the tank, and tighten the metal clamps.
• Connect the suction pipe and gate valve to the double flanged pipe.

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 • Bolt the pump to the floor.

Figure 14. Fitting of Disposal Pump

5.2.7. Control Panel for automatic operation (model Pump)

Package:
- 1 pc Control Panel
- 1 pc Remote controller (option)

Installation process
• Attach the control panel to the wall in an easily accessible area.
• Connect the power supply, cables to a mixer, disposal pump, solenoid valve and
remote controller to the marked terminals and according to the wiring diagram (fig.
15).

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Figure 15. Wiring diagram

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 Operation

After connecting the hose to a disposal

truck, the operator starts the disposal
procedure by pushing a START button in
the control box or remote controller.

Disposal steps:
- Mixing for a preset time.
- Emptying by the disposal pump.
- Rinsing (optional), i.e. partial filling
with freshwater and emptying.
- Complete filling with freshwater.

During operation, the control panel

monitors the current used by the mixer
and pump motors and compares it with a
preset rated current. If the current is too
low, the "dry run" is recorded, if it is too
high, the overload is recorded. In both
cases, the motor will be switched off.

In case of an emergency, the process can

be stopped by pressing the Red / STOP
button.

Fig. 16. Control panel and remote controller

Standby mode
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 S Y S T E M R E A D Y
2 M I X E R O F F I : 1 , 5 A
3 P U M P O F F I : 7 , 5 A
4 W A T E R O F F
2nd row: indication of the preset current of a mixer motor.
3rd row: indication of the preset current of a pump motor.

Indication after START

a) Mixing cycle
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 S T A R T T I M E 0 : 2 0 T M 3 0
2 M I X E R O N T 0 : 1 5 T M 2 0
3 P U M P O F F
4 W A T E R O F F
1st row: Disposal period after the start. TM – preset time of all disposal steps.
2nd row: Time in reverse mode from the beginning of the mixing cycle until the preset time
TM.

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b) Emptying cycle
The disposal pump is running. At the end of the emptying cycle, the solenoid valve is opened
to supply the freshwater and to facilitate the complete emptying. The pump is switched off
when the consumption of electrical current is decreasing after complete emptying of the
separator contents.
3rd row:
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Time 1 S T A R T T I M E 0 : 2 5 T M 3 0 in
2 M I X E R O F F T M 2 0
3 P U M P O N T 0 : 1 5 T M 1 0
4 W A T E R O N T 0 : 5 T M 8
reverse mode from the beginning of the Emptying cycle until the preset time TM.
4th row: Time in reverse mode from the opening of the solenoid valve until the preset time TM.

c) Rinsing cycle (option)

The separator is filled up to half of its volume with freshwater by opening the solenoid valve of
the refilling unit. Then the water is emptied.

Partial filling
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 S T A R T T I M E 0 : 2 5 T M 3 0
2 M I X E R O F F T M 2 0
3 P U M P O F F T M 1 0
4 W A T E R O N T 0 : 1 2 T M 8
4th row: Time in reverse mode from the opening of the solenoid valve until the preset time TM.

Emptying
3rd 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 row:
Time 1 S T A R T T I M E 0 : 2 5 T M 3 0 in
2 M I X E R O F F T M 2 0
3 P U M P O N T 0 : 1 5 T M 1 0
4 W A T E R O N T 0 : 5 T M 8
reverse mode from the beginning of the Emptying cycle until the preset time TM.

e) Filling cycle
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 S T A R T T I M E 0 : 2 5 T M 3 0
2 M I X E R O F F T M 2 0
3 P U M P O F F T M 1 0
4 W A T E R O N T 0 : 1 2 T M 1 5

Settings

The grease separator is supplied with the factory settings. If necessary, the setting can be
modified with the rotary knob SET. The SET knob has two control functions. The seting is
selected by pressing the knob. The value of the parameter is reduced by turning the knob
counterclockwise and increased by turning it clockwise.

1 - Start
By pressing the rotary knob, the disposal cycle is started (the same as after pressing the start
button).
2 – Manual
In the manual mode, each device can be turned on and off.

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1 Mixer
2 Emptying / Pump
3 Filling / Solenoid valve
4 Back (to Manual)

3 - Settings
Following settings can be modified:
1 Mixing time
2 Emptying time
3 Filling time
4 Mixer current / amps
5 Pump current / amps
6 OK (Back to Settings)

4 – Standby
Back to standby mode.

Preset values: Mixer current 2,9 A, Pump current 7,6 A, Mixing time 20 min, Pumping
time 1 min, Refilling time 20 min.

5.3. CONNECTIONS/SUPPLIES
5.3.1. Inlet and outlet connections
Connect the inlet and outlet pipes to appropriate nozzles on the separator housing. The
nozzles are marked by the arrows.
The wastewater to the grease separator shall be gravity fed.
If the static water level in the separator is lower than the flood level, then the effluent from the
separator shall be discharged to the drainage system using a lifting plant.
Pipelines upstream of the separator shall be laid at a minimum gradient of 2 % to prevent the
accumulation of grease.
The transition from vertical to horizontal pipes shall be made by using two 45° bends between
which a piece of pipe at least 250 mm long shall be placed. After passing from the vertical pipe
to the horizontal, a flow stilling section shall be provided with a length of at least 10 times the
nominal size of the supply pipe.

5.3.2. Pipeline insulation/heating

Thermal insulation may be required for pipes placed in cool basements. For pipelines laid out
in rooms that are potentially exposed from frost, for example, in underground garages, thermal
insulation and additional heating may be installed. The temperature of the secondary heater
shall be controlled in the range of 25 °C to 40 °C to adapt to the annual temperature changes.
Additional heating is required only when the water with grease is flowing through the pipelines,
so it is recommended to use the timer.

5.3.3. Sampling chamber

Immediately after the separator of a sampling chamber shall be fitted for taking the effluent
water samples before discharge into the sewage system. The sampling chamber shall be
installed in an accessible place.

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Figure 17. Sampling chamber

5.3.4. Ventilation
The inlet and outlet pipes of the grease separator shall be adequately ventilated.
The vent pipe from the inlet pipeline shall be aligned through the roof of the building. No other
areas shall be ventilated through this ventilation pipe. The size of the ventilation pipe shall be
a minimum of the size of the inlet pipe.
If the inlet pipe upstream the separator is longer than 10 meters, an additional vent pipe of min
DN70 shall be provided, connected as close as possible to the separator.
If the lifting plant is arranged in the discharge line it shall not be connected with the ventilation
system of the inlet pipe.
For all inlet and outlet pipelines longer than 5 meters, separate ventilation pipes of size min
DN70 shall be arranged. The additional vents can be connected to the same stack vent with
the main ventilation.

1- Ventilation line
2- Rinse sink
3- Dishwasher
4- Drainage
5- Grease separator
6- Sampling chamber

Figure 18. Fitting of ventilation

5.3.5. Disposal line

The disposal line shall be laid from the extraction pipe of the separator to the area easily
accessible by the vacuum vehicle. The line shall be of at least DN65 and shall be laid with a
gradient to the separator. To avoid noise and vibrations, compensators shall be used.

22
Max. length of disposal line to be determined by the performance of the
vacuum vehicle or disposal pump.

5.3.6. Freshwater connection

A freshwater line shall be connected to the Refilling unit installed on the separator. The size
of the freshwater line shall be min. ¾“ and water flow of min. 30 l/min shall be provided.

6. COMMISSIONING
6.1. Procedures
All assembly and connecting works shall be finished. All electrical works shall be finished.
General inspection of the separator as per DIN4040-100 shall be carried out by a qualified
technician. The shut-off valves in inlet and outlet lines shall be opened (if available). The
separator shall be filled with fresh water until the bottom of the outlet pipe. The separator shall
be inspected for tightness.
For the separator model Mix and Pump, a test run of the mixer and disposal pump shall be
carried out.
The system shall be handed over to the operator, the operation and maintenance shall be
explained, the installation and operation manual shall be handed on.
Following acceptance Report shall be signed.

6.2. Acceptance Report

Date: ……………………
Installation address: ………………………………………………………………..
Separator model: …………………………………………………………………..
Serial number: ………………………………………………………………………

We confirm that:
o Grease separator was transmitted/accepted in functional condition.
o The separator was filled with water.
o Service personnel was trained to work with the system.
o The installation, operation and maintenance instructions were provided.
o Maintenance procedures were explained.
o Separator transfer/reception was performed.

O
Supplier Owner/operator

Name and signature

Name and signature

7. OPERATION
The system shall be operated, maintained and serviced by qualified staff members. They
shall be familiar with the installation and operating manual and the instructions and pertinent
regulations on operational safety and accident prevention contained therein. An operations
log has to be kept.

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7.1. Check
The separator shall be checked regularly, at least once a week, by a qualified person. The
check is including:
- Visual check of the separator and its connections and fittings. Any leakages and
other defects found have to be fixed immediately.
- Checking of grease layer (max. grease layer shall not exceed 150 mm from the
liquid surface).
- Determination of sludge volume in the sludge trap (max. half of the sludge trap
volume is allowed).

7.2. Disposal
The intervals of disposal shall be scheduled as per requirement (see clause Check). However,
it is recommended to dispose of the accumulated grease and sludge every 2 weeks, or at least
once a month.
Disposal works:
- complete emptying of the separator contents,
- cleaning of all internal surfaces,
- refilling with clean water, i.e. freshwater or rainwater, up to the bottom of the outlet
pipe.

Information on emptying is to be included in the service log.

Model-based disposal instructions

Model BASE
The BASE model is emptied through the cover opening. The locking ring shall be loosened,
and the cover to be removed. The extraction hose shall be inserted through the opening and
the contents to be extracted.

Model PRIMA
The layer of accumulated grease shall be checked through the inspection window. All contents
of the separator shall be emptied through the extraction pipe.

Model MIX
A grease alarm indicates if the maximum quantity of accumulated grease is reached. When
the alarm is triggered, the operator activates the mixer by the switch on its motor. Mixing time:
15/20 minutes for Greasly-2A/4A.
After the mixing period, the mixer shall be switched off. All contents of the separator shall be
emptied through the extraction pipe installed on the side of the separator.

Model PUMP
A grease alarm indicates if the maximum quantity of accumulated grease is reached. Before
emptying is commenced, make sure that all the effluent will be safely discharged into the
external tank or reservoir of the disposal vehicle.
The shut-off valve before the disposal pump shall be opened.
The operator shall start the emptying procedure by pushing the Start button on the control
panel.
The emptying runs automatically. First, all the contents in the tank are mixed. Mixing time:
15/20 minutes for Greasly-2A/4A.
After the mixing period, the separator will be completely emptied by the disposal pump.
After the emptying, the shut-off valve shall be closed.

After the maintenance process, the operator shall check that all stages are completed and
switch the control panel to the operating mode and complete the service log.

24
7.3. Yearly maintenance
The grease separator system shall be serviced once a year by a qualified person, i.e.
employees of the owner or from third parties who, on account of their training, knowledge
and practical experience, can guarantee that they carry out evaluations or tests in a
professional way in the respective field.
In addition to emptying, the following works shall be carried out:
- Check on the interior wall areas of the grease separator system.
- Functional check on the electrical devices and installations, as appropriate.
- The mechanical and/or electro-mechanical assemblies such as pumps, valves,
inspection window, shut-off valves etc. are to be maintained.
Any deviations shall be evaluated and necessary corrective measures are to be taken.
Records of the findings and works carried out shall be kept in the operating log.

7.4. General inspection

The owner-operator of a separator system is obliged according to valid legal principles as
well as according to DIN 4040-100 to subject the system to a general inspection with leak
test before commissioning and repeated every 5 years. This test may only be carried out by
a technical expert.

7.5. Service log

The service log contains the following data:
o Date and results of the disposals carried out.
o Maintenance, repair works and inspections carried out.
o The service log and the inspection reports shall be kept by the user and presented to
the authorities.
o All maintenance and inspection works shall be carried out by qualified persons only.

8. WARRANTY
The warranty period for new items is 24 months from the delivery date. The extended warranty
for a polyethylene tank is 10 years.
If a delivery or performance is faulty, ENEKA has the right to choose whether to eliminate the
fault through rework or deliver a fault-free product. The warranty period for newly replaced
parts starts again, but only covers the scope of the new part delivered, not the whole system.
The warranties above are valid if the grease separator is installed and operated according to
the instructions above.
ENEKA makes expressly clear that wear is not a fault.
ENEKA guarantees that the grease separator GREASLY-A will ensure the residual grease
content in effluent wastewater below 25 mg/l.

25
9. DECLARATION

DECLARATION OF PERFORMANCE
According to EU Regulation No. 305/2011

1. Unique identification code of the product-type: GREASLY-A

2. Type, batch or serial number or any other element allowing identification of the
construction product: Greasly-1A, Greasly-2A, Greasly-4A, Greasly-7A, Greasly-
10A, Greasly-15A, Greasly-20A

3. Intended use of the construction product: Free-standing unit for separation of

grease and oil of vegetable and animal origin from wastewater

4. Applicable harmonized standard: EN 1825-1:2004

5. Name, registered trade name or registered trademark and contact address of the
manufacturer:
ENEKA UAB
Vandziogalos st. 94D, LT-47467 Kaunas, Lithuania
Ph. +370 37 377441, E-mail: info@[Link]

6. System of assessment and verification of constancy of performance of the construction

product:
System 3: Classification of Reaction to fire
System 4: Verification of Liquid tightness, Effectiveness, Load bearing capacity
and Durability.

7. Testing performed by:

Fire and rescue department under the ministry of the interior of the Republic of
Lithuania, Fire research center, reaction to fire testing division, Svitrigailos str.
18, LT-03223 Vilnius. Notified body No. 1796, performed reaction to fire tests and
issued a test report No. 20-12.2014.24N.

8. Declared performance
Essential characteristics Performance Harmonized technical specification
Liquid tightness Pass
Load bearing capacity Pass EN 1825-1:2004
Durability Pass
Effectiveness Pass
Reaction to fire E EN 13501-1:2007 + A1:2010

8. The performance of the product identified in points 1 and 2 conforms with the
declared performance in point 7. This declaration of performance is issued under the
sole responsibility of the manufacturer identified in point 5.

Signed for and on behalf of the manufacturer by:

Director

Edvardas Kuodis Kaunas, 02.01.2020

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