Name : Sagar Shivkumar
Chemical Engineer
contact no : 7204653787
Email ID : sagardhule3787@[Link]
Linkedin : [Link]/in/sagar-dhule29
OBJECTIVE
Chemical Engineer with 2 years of experience in pharmaceutical and speciality chemicals production. Skilled in
developing PFDs, P&IDs, equipment and line sizing, and heat exchanger design. Recently completed a
comprehensive Process Design Engineering course at ChemKlub, gaining a strong understanding of ASME
and API standards.
EDUCATION
Dayananda Sagar College of Engineering. Bengaluru, KA
BE–Chemical Engineering August 2019 - June 2023
CGPA:7.34
Shree Channa Basaveshwar Gurukul P.U college. Bidar, KA
P.U.C April 2017 - May 2019
Percentage: 75%
Shree KVM High School. Bidar, KA
SSLC March 2016 - March 2027
Percentage: 88%
SKILLS
Technical skills Software and Tools
BFD, PFD, P&ID, UFD, Aspen HYSYS and Aspen Plus,
Line sizing, Line listing, HTRI,
Pump Hydraulics, Compressors Dwsim,
Control valve sizing, ChemCad and AutoCad,
PSV, PRV sizing, Microsoft Office (Word, PowerPoint, Excel).
Distillation column design, Industry specific skills
Heat exchanger design, Batch Process Control & Monitoring,
Vessel/Tank sizing, Reactor Design, cGMP Compliance & SOP Adherence,
Material and Energy Balance, Safety & Risk Assessments,
Cooling tower design, Root Cause Analysis,
Utility calculations, Process Documentation: BMR, ECR, Log
HAZOP, Sheets, Checklists.
Cause and Effect, Control philosophy, .
ASME, API, and other relevant codes.
WORK EXPERIENCE
Cdymax(India) Pharma Pvt. Ltd., Bengaluru, KA
Assistant Officer–Production August 2023- April 2025
Operated and monitored various unit operations including reaction, batch charging, distillation, solvent
receiving, layer separation, drying, centrifugation, milling, sieving, and packing as per production
requirements.
Conducted routine risk assessments and safety checks to ensure a safe working environment and compliance
with cGMP standards.
Ensured strict compliance with safety guidelines, SOPs, and quality standards during all production
activities.
Maintained accurate online documentation including BMR, ECR, equipment usage logs, and checklists,
ensuring data integrity and real-time record-keeping.
Reviewed and followed respective MSDS sheets for safe handling of raw materials and solvents.
Catasynth Speciality Chemicals., Mangaluru, KA
Chemist–Production April 2025- Present
Managing daily plant operations and process parameters through DCS systems, ensuring smooth and safe
plant performance.
Worked with the process engineering team for review & and update of PFDs and P&IDs, Cause and effect
matrix, analyzing data through Mass and Energy balance & Simulation and Hydrocarbon accounting.
Supported while performing Line sizing and Control valve selection and Pump hydraulics.
Supporting installation and trial runs of major process equipment such as Centrifuges, Pumps, Heat
exchangers, Reactors and Tanks and preparing data sheet.
Ensuring strict adherence to SOPs, safety standards and quality compliance during operations and project
execution.
COURSES & TRAINING
Chemklub India July 2025 - October 2025
Process Design & Detail Engineering
Gained working knowledge of line sizing based on velocity and pressure drop criteria.
Learned control valve and PSV sizing using standard engineering methods and design equations.
Completed training in heat exchanger design, including shell & tube configurations and thermal calculations.
Studied distillation column design including tray and packed columns.
Studied vessel and tank design, covering sizing, capacity, and nozzle arrangements per ASME/API
standards.
Understood cooling tower design basics.
Practiced utility system design, including steam, cooling water, and compressed air estimation.
Performed heat and material balance (HMB).
Developed and interpreted PFDs and P&IDs in alignment with industrial process documentation practices.
Gained theoretical understanding of pump hydraulics, including NPSH, system head, and pump curves
Learned to create and interpret a detailed line list with pipe specs, fluid data, insulation, and MOC.
Gained familiarity with preparing an equipment list, including equipment type, tag numbers, service,
capacity, and design conditions.
Aspen Tech January 2025
Process Simulation (Aspen HYSYS)
Introduction to Aspen Hysys.
Property environment and Fluid package.
Simulation of Separators.
Simulation of Reactors.
Columns in Aspen Hysys.
Heat Exchangers and Pumps.
CERTIFICATES
Process Design & Detail Engineering
Aspen Hysys User Certification Exam.
Six sigma- White Belt.
ISO 9001:2015 Quality Management System (QMS).
ISO 14001 Environmental Management System.
Introduction to PLC and Industrial Automation.
Microsoft Excel.
LANGUAGES
English
Kannada
Hindi