Document Number FID-RISK-0047
Fiducia
Construction CC Revision Number
0
52 Loodvislyn; Meerensee; Richards Bay; 3901 Effective Date 10/11/2015
Tel: 035 753 4285 · Fax: 035 753 4285 · Cell: 082 801 0454 1 of 6
Email: 27828010454@[Link] Revision date
SAFETY MANAGEMENT FILE – RISK MANAGEMENT
FABRICATE AND INSTALL ACID LINE AT FIBRE LINE 432-2057
FABRICATE AND INSTALL ACID LINE
Activity Hazards Risk Impact Routine C E P Control measures Total Relevant legal
Description /Non CEP requirement
Routine Training
[Link] work All hazards in Routine 20 1 0.5 Permit to be obtained first before 10 Site specific procedure
permit area not on the any works commence all details
permit. to be filled correctly on a permit.
Employees will Supervisor to brief all the workers
not be aware of on hazards involved in the
plant risk and working area.
hazards Supervisor to make sure that all
Hot work hazards are identified.
Be aware of surroundings.
Fire watcher will be on standby.
Trac doc.
[Link] and lock Line might run Electrocution Routine 20 2 1 Ensure that isolation is done by 40 Isolation and lock-out
out un expected. Burns by Mondi responsible person. procedure.
Pressure from acid Valve will be isolated and drained
valve Body injury. out completely before any work
commence.
Chain will be locked.
Be aware of surroundings and be
observant.
Wear faceshield when working on
Document Number FID-RISK-0047
Fiducia
Construction CC Revision Number
0
52 Loodvislyn; Meerensee; Richards Bay; 3901 Effective Date 10/11/2015
Tel: 035 753 4285 · Fax: 035 753 4285 · Cell: 082 801 0454 1 of 6
Email: 27828010454@[Link] Revision date
SAFETY MANAGEMENT FILE – RISK MANAGEMENT
FABRICATE AND INSTALL ACID LINE AT FIBRE LINE 432-2057
a valve to prevent splashes of Mondi electrician.
acid to your face.
Team members to put their
identified personal lock on the
hostage box.
Keep clear from water and
damage equipment.
Equipment to be inspected before
use.
3. Electrical tool Defective tools. Electric Routine 5 2 2 Inspect tool prior work. 20
(baby grinder, shock Tools must have Mondi sticker for
extension, welding compliance.
machine, welding
cables.)
5 6 1 Wear leather gloves at all time. 30
Hand Hand injury Pinch points
tools(chipping
hammer,
spanners).
Document Number FID-RISK-0047
Fiducia
Construction CC Revision Number
0
52 Loodvislyn; Meerensee; Richards Bay; 3901 Effective Date 10/11/2015
Tel: 035 753 4285 · Fax: 035 753 4285 · Cell: 082 801 0454 1 of 6
Email: 27828010454@[Link] Revision date
SAFETY MANAGEMENT FILE – RISK MANAGEMENT
FABRICATE AND INSTALL ACID LINE AT FIBRE LINE 432-2057
4. Working on Falling from Body injury Routine 5 6 1 Wear safety harness and 30
scaffolding. height. attached it all times.
Inspect harness before use.
Close trap door when not in use
to prevent falling over.
Scaffolding must have a valid
green tag and updated tag.
User to inspect scaffold before
use.
5. Removing of Pinch points Hand Routine 5 6 1 Wear gloves at all times. 30
pipe from acid line. injuries.
Pipe will be unbolt Be aware of surrounding.
out with spanners Area of work must be barricaded.
and taken to the Wear leather gloves to mitigate
workshop. 5 6 1 hand injuries. 30
Pipe will be Wear ear plugs at all time when
handled manually Noise. Induce using grinder.
to the workshop. hearing loss 5 2 2 Face shield to be used at all time 20
Flying particles. Eye to prevent splashes when
infection. unbolting flanges.
Cutting out old
flanges(workshop) Hot sparks. Put collector sparks to prevent
Fire. Burn flying of hot sparks.
[Link] of Arc eyes Eye infection Routine 20 2 1 Double eye protection 40 SOP,s
Document Number FID-RISK-0047
Fiducia
Construction CC Revision Number
0
52 Loodvislyn; Meerensee; Richards Bay; 3901 Effective Date 10/11/2015
Tel: 035 753 4285 · Fax: 035 753 4285 · Cell: 082 801 0454 1 of 6
Email: 27828010454@[Link] Revision date
SAFETY MANAGEMENT FILE – RISK MANAGEMENT
FABRICATE AND INSTALL ACID LINE AT FIBRE LINE 432-2057
flanges to the pipe. (safetyglasss, welding helmet) to Competent person
(workshop) Fire be worn at all times when Hot work procedure.
performing task.
Assistant must also wear safety
Heat Burns 20 2 2 glasses to prevent arc eyes,(dark 80
Hot surface glasses preferable/facessgield.)
All cable around to be covered.
Fire blanket to be used.
Wear suitable clothing to cover
5 6 1 bare skin. 30
Assistant must also wear safety
glasses to prevent arc eyes,(dark
glasses preferable)
5 2 2
Raise your liquid intake when 20
welding long hours/working in a
extreme temperature and take
regular breaks.
De-hydration 5 6 1 Full body PPE to prevent skin 30
from burning (welding helmet,
safety glasses, apron, welding
gloves, spats, overalls, welding
gloves).
5 2 1 10
Signage must be place as
Document Number FID-RISK-0047
Fiducia
Construction CC Revision Number
0
52 Loodvislyn; Meerensee; Richards Bay; 3901 Effective Date 10/11/2015
Tel: 035 753 4285 · Fax: 035 753 4285 · Cell: 082 801 0454 1 of 6
Email: 27828010454@[Link] Revision date
SAFETY MANAGEMENT FILE – RISK MANAGEMENT
FABRICATE AND INSTALL ACID LINE AT FIBRE LINE 432-2057
information of hot surfaces.
5 6 1 Inspect cables, connection and 30
attachments for damages.
Do not weld in wet or moist
Property condition
Damage Keep cables and welding
machines dry.
5 6 1 30
Cleaning of weld Hot slag Wear double eye protection when
cleaning slag with a grinder.
Faceshield to be used when
chipping slag.
7. Installation of Pinch points Hand injuries Non 5 6 1 Wear suitable gloves at all times. 30
pipe back to acid routine Be aware of surroundings.
line.
Pipe will be
handled manually
to its position and
bolted up
[Link] Pinch points Hand injury Routine 5 6 1 Wear gloves all times 30
Nip point Keep eyes on path/task
Document Number FID-RISK-0047
Fiducia
Construction CC Revision Number
0
52 Loodvislyn; Meerensee; Richards Bay; 3901 Effective Date 10/11/2015
Tel: 035 753 4285 · Fax: 035 753 4285 · Cell: 082 801 0454 1 of 6
Email: 27828010454@[Link] Revision date
SAFETY MANAGEMENT FILE – RISK MANAGEMENT
FABRICATE AND INSTALL ACID LINE AT FIBRE LINE 432-2057
Tripp and fall Body injury 5 2 2 Make sure that housekeeping is done 20
before the permit is signed off, and
that area is neat and safe for those
that enters.
[Link] off Routine 20 1 0.5 De-isolation. 10
permit Applicant to sign off, and notify
relevant personal(Permit issuer)