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SOP for Surgical Instrument Counting

This document outlines a Standard Operating Procedure (SOP) for counting surgical instruments and swabs to prevent Retained Surgical Items (RSIs) during surgeries. It emphasizes patient safety, risk mitigation, legal compliance, and accountability among surgical team members. The SOP includes detailed responsibilities, safety precautions, quality assurance measures, and a monitoring and evaluation plan to ensure adherence and continuous improvement.

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0% found this document useful (0 votes)
20 views10 pages

SOP for Surgical Instrument Counting

This document outlines a Standard Operating Procedure (SOP) for counting surgical instruments and swabs to prevent Retained Surgical Items (RSIs) during surgeries. It emphasizes patient safety, risk mitigation, legal compliance, and accountability among surgical team members. The SOP includes detailed responsibilities, safety precautions, quality assurance measures, and a monitoring and evaluation plan to ensure adherence and continuous improvement.

Uploaded by

ruben2010lu
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PRACTICAL PROJECT 1: FORMULATION OF A STANDARD OPERATING PROCEDURE

Unit: Execution of Perioperative Theatre Administrative Services

Selected Activity: Counting of Instruments and Swabs

Submitted By: Lexy Atieno Emilia

Admission Number: Dtt/L6/1488/09/24

Date of Submission: 23 January 2026


SELECTED ACTIVITY AND JUSTIFICATION
a) Activity Selected: Counting of Instruments and Swabs (Surgical Count)
b) Justification for a Formal SOP:
A formal Standard Operating Procedure (SOP) for counting instruments and swabs is
critically needed for the following reasons:

1. Patient Safety:
The main goal is to prevent retained surgical items (RSIs). These serious, preventable
events can cause infection, re-operation, legal issues, and harm or death to patients. A
consistent process is key to ensuring safety.

2. Risk Mitigation:
3. The fast-paced operating room is prone to human error, interruptions, and
distractions. An SOP standardizes the counting process, reduces variability, and
lessens reliance on memory, which helps manage these risks.

4. Legal and Regulatory Compliance:


Following a documented SOP shows due diligence, provides a legal defense, and
ensures compliance with national healthcare standards (e.g., National Core Standards,
South Africa) and accrediting bodies (e.g., COHSASA).

5. Clarity of Roles and Accountability:


The SOP clearly outlines the responsibilities of each team member (Scrub Nurse,
Circulating Nurse, Surgeon). This promotes shared accountability and removes
ambiguity. 5. Quality Assurance and Audit Trail: It establishes a clear process to
monitor compliance, investigate discrepancies, and support continuous improvement
efforts.

Objective of the Activity:


In order for all surgical instruments, swabs, and other counting instruments such as needles that
can be counted before, during, and after the surgery in an attempt to verify that no instrument has
been left in the patient unintentionally.
Human Resources Required:
• Registered Scrub Nurse (or Scrub Technician
• Registered Circulating Nurse
• Surgeon (with particular responsibility in closing the cavity)
• Anesthetist (conscious of the process, requires stability of the field)
• Theatre Manager/Supervisor (for policy issues and discrepancies)
Materials, Equipment, and Supplies:
• Counted sterile items: Surgical instruments (small and fragile), swabs (raytec,
laparotomy), needles, blades, instrument parts (screws, nuts), vessel loops, peanuts,
kittners
• Non-sterile
• Sheets of count documents (manual or computer-based).
• Permanent markers for labelling.
• Radiopaque and barcoded when feasible.
• X-ray facility (for resolving discrepancies in the count).
Safety and Infection Prevention Risks:
• Retained Surgical Item (RSI): This poses the most severe risk of developing sepsis,
fistula, perforation, and death
• Cross contamination: Handling count sheets or boards with contaminated gloves.
• Process Breakdown: Interruptions, miscommunication, incorrect counts because of poor
technique, incomplete counts of damaged parts.
• Sharps Injuries: When counting needles, blades.

Relevant Policies:
• Legal/Legislative: National Health Act; Occupational Health and Safety Act (OHS Act)
– safe working environment.
• Labour: Scope of Practice for Nursing Professionals (SANC); Theatre staff training and
competency requirements.
• Environmental: Waste segregation policy (Disposal of Contaminated Swabs Post-Count
• Hospital/Institutional: Theatre Safety Policy; Infection Prevention and Control (IPC)
Policy; Adverse Event Reporting Policy; Policy for Correct Site, Procedure, and Patient;
Manual for Expanded Programme for Immunization (EPI) - for serving as a
standardization protocol.
DRAFT - STANDARD OPERATING PROCEDURE (SOP
“OPM” shall mean
Version: 1
Effective Date: Upon Approval
Page: 1 of 5
STANDARD OPERATING PROCEDURE FOR COUNTING OF SURGICAL
INSTRUMENTS, SWABS, AND SHARPS
PURPOSE: To create an accurate and traceable system for counting all-countable surgical
items used in surgical procedures to ensure that there are no Retained Surgical Items (RSIs).
APPLICABLE SCOPE: All perioperative staff (Scrub Nurse, Circulating Nurse, Surgeons,
Anesthetists) participating in various surgeries carried out in any of the operating theaters.
DEFINITIONS & ABBRE
• RSI: Retained Surgical Item
• Initial Count: This is the first count carried out prior to initiating the procedure.
• Closing Count: The count carried out during the closure of a body cavity or deep layer,
and the final skin closure.
• Final Count: This was the confirmed complete and accurate count at the end of the
process.
• Count Sheet: The paper or electronic sheet on which the count number is recorded.
• Circulating Nurse (CN): The unsterile member of the team who records the count.
• Scrub Nurse (SN): This is the sterile personnel responsible for manipulating and
assessing items for counting.

RESPONSIBILITIES:

• Scrub Nurse: Conducts the physical count of sterile equipment audibly; insures that
everything is in sight and distinguishable; notifies team of any broken instruments.
• Circulating Nurse: Logs counts on the counting sheet; listens for and verifies counts;
maintains integrity of counting field; initiates procedure for counts that are not right.
• Surgeon: The count is acknowledged and respected; pauses when closing the cavity for the
closing count; assists in the search when a discrepancy is identified.
Theater Manager, Staff Training for this SOP, Audits for Compliance, Notifies for
Unresolved Discrepancies

REQUIRED MATERIALS/EQUIPMENT:

• Approved count sheets/


• Purpose-built counting area that is cleaned and
• All countable surgical items with radiopaque markers.
LEGAL PROCESS DESCRIPTION
• Pre-procedure or Initial
• Even before the patient arrives, the SN and CN do a preliminary count together.
• The way in which CN opens the products onto the field is methodical. The way in
which the SN counts the items aloud can be visually and
• The number is recorded in the count sheet and repeated verbally by CN.
• The counting is recorded before making any cuts.

Intra-procedure:
All additional items placed in the field are counted as soon as it is opened.
The removed specimens (swabs, blades) are stored in an appropriate container.
Closing Count (Before Cavity Closure):
The SN alerts the team, "Closing count commencing. “The SN and CN conduct an actual count
of all products, including those in the discard container and the mayo stand and back table.
CN compares totals to the running total on the count sheet.
Final Count (At Skin Closure)
The final verification count is carried out.
The CN declares: "Final count correct" only after completing the reconciliation.
After
Both SN and CN sign the count sheet and record it in the patient file.
If false, then go to Discrepant
SAFETY & IPC PRECAUTIONS:
• "No Interruption Zone": It is not allowed to count interruptedly.
• Aseptic Technique: CN does not touch anything that is sterile. SN has maintained sterility
• Sharps Safety: Count needles/blades in a designated tray with caution.
• Containment: Every used countable item shall be contained in the theatre during the final
count and verification.

QUALITY ASSURANCE MEASURES:


• Mandatory double-signature on count sheets.
• Regular random audits of count documentation by the Theatre Manager.
• Annual competency assessment for all the nurses in the perioperative nursing on the count
procedure.
DOCUMENTATION & RECORD KEEPING:
• The original count sheet forms part of the patient's permanent perioperative record.
• Any discrepancy must be documented on an Incident Report form and the count sheet.

REFERENCES:

1. Theatre Safety Policy v3.2


2. South African Nursing Council. (2013). Scope of Practice for Nursing Personnel.
3. Guidelines for Prevention of Retained Surgical Items. (2019). AORN Journal.

APPROVAL PAGE:

Author: ________________________________________________________________

Signature: _______________________________________________________________

Reviewer (Theatre Manager): _____________________________________________

Signature: _______________________________________________________________

Approver (Head of Clinical Services): ______________________________________________

Signature: _______________________________________________________
VALIDATION AND REVIEW REPORT

a) Presentation: The draft SOP was presented to two senior theatre sisters [supervisors] and
three peer theatre nurses during a scheduled staff meeting.

a) Feedback Collection: Done using a structured checklist - see Appendix A. Main feedback:

1. Add a clear "Discrepancy Protocol" flow chart as an appendix.

2. The comparison must be "visual and tactile."

3. Define whose responsibility it is to count broken instrument parts.

4. Following is intra-operative X-ray of the fracture if absolutely necessary.

c) Revisions Summary:

• Added a new section to the SOP titled "

6. DISCREPANCY PROTOCOL" with very explicit steps spelling out the following courses of
action in sequence:

1) Inform Surgeon & stop closure,


2) Field search, kick buckets, floor,
3) Recount,
4) If problem remains, refer Theatre Manager,
5) Consider intra-operative X-ray, and
6) Document

• Step 1.2 revised to "SN counts each item aloud, visually and tactilely."

• Scrub Nurse Responsibilities revised to read: ".and accounts for any broken instrument pieces."
• Appendix A (Feedback Checklist) and Appendix B (Discrepancy Protocol Flowchart) created
and attached.

d) Checklist Attached: As in Appendix A.

MONITORING & EVALUATION (M&E) PLAN

Component Description

1. Compliance Rate: % of procedures with fully and correctly completed


count sheets.
Key Performance 2. Count Discrepancy Rate: Number of discrepancies per 100 procedures.
Indicators (KPIs) 3. RSI Incidence: Number of confirmed retained items (Target: Zero).
4. Training Compliance: % of staff completing annual SOP competency
assessment.

1. Audit Checklist (based on SOP steps) for random case observation.


Data Collection 2. Count Sheet Review from patient records.
Tools 3. Incident Report database for discrepancies and RSIs.
4. Training Register.

* Continuous: Self-monitoring via documentation.


Monitoring
* Weekly: Theatre Manager reviews all discrepancy reports.
Frequency
* Monthly: Random audit of 5% of surgical cases and their documentation.

Quarterly M&E Meeting: Theatre Manager, senior nurses, and a surgeon


Evaluation Method representative review KPI data, audit findings, and incident reports to evaluate
SOP effectiveness and identify trends.

1. Monthly audit summary reported to Theatre Manager.


2. Quarterly M&E report with KPI analysis circulated to all theatre staff and the
Reporting Procedure
Quality Assurance committee.
3. Critical incidents (RSI) reported immediately via the adverse event system.
Component Description

* If discrepancy rate >1%, mandatory refresher training is triggered.


* Feedback from M&E meetings is used to revise the SOP annually or as
Improvement Plan
needed.
* Success (0 RSIs) is reinforced and celebrated in staff meetings.
REFERENCES

Association of perioperative Registered Nurses. (2020). Guidelines for prevention of retained


surgical items. In Guidelines for Perioperative Practice.
South African Government. (2003). National Health Act No. 61 of 2003.
South African Nursing Council. (2013). Scope of Practice for Nursing Personnel. (As amended).

8. APPENDICES

Appendix A: SOP Feedback and Validation Checklist


Appendix B: Count Discrepancy Protocol Flowchart
Appendix C: Sample Count Sheet
Appendix D: Monthly Audit Checklist Template

Common questions

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The counting process in the SOP is divided into several critical stages: 1. **Initial Count:** Conducted by the Scrub Nurse and Circulating Nurse before the patient arrives, ensuring all items are counted and recorded accurately before any incision is made . 2. **Intra-procedure Count:** As new items are introduced during the operation, they are counted immediately upon placement . 3. **Closing Count:** Before cavity closure, a comprehensive count is conducted to include all items on the field, those used, and those discarded to ensure no items remain within the patient . 4. **Final Count:** Performed at the skin closure stage, it involves a final reconciliation of counts, declared correct by the Circulating Nurse, followed by documentation . This organized approach aims to prevent RSIs and ensure accuracy at each surgical stage .

The SOP emphasizes the importance of training and competency by mandating annual competency assessments for all nurses performing perioperative procedures . It includes random audits of count documentation and might trigger mandatory refresher training if the discrepancy rate exceeds 1% . These measures ensure that staff remain proficient and adhere to the standardized counting protocol, thereby enhancing patient safety and reducing the risk of RSIs .

The SOP delineates the responsibilities of each team member clearly. The Scrub Nurse is tasked with conducting the counts audibly and managing the physical items; the Circulating Nurse records and verifies the counts; and the Surgeon pauses for counts and aids in locating missing items if discrepancies arise . By assigning specific tasks to roles, the SOP promotes shared responsibility and removes uncertainty, ensuring a cohesive approach to prevent retained surgical items .

The SOP contributes to quality assurance by establishing a clear process for monitoring compliance, investigating discrepancies, and supporting continuous improvement efforts . It requires a mandatory double-signature on count sheets, regular audits of count documentation, and annual competency assessments for nurses involved in perioperative procedures . These measures help ensure that all procedures are conducted according to the highest standards, minimizing the risk of errors and improving overall patient safety .

When a count discrepancy is identified, the discrepancy protocol requires the following actions: 1. Inform the surgeon and halt the closure process immediately . 2. Conduct a thorough search of the surgical field, including kick buckets and the floor . 3. Perform a recount of all items . 4. If the issue persists, escalate the matter to the Theatre Manager . 5. Consider conducting an intra-operative X-ray if necessary to resolve the discrepancy . 6. Document the discrepancy in the patient's records and an Incident Report form . This protocol ensures systematic resolution attempts while maintaining patient safety .

The SOP prevents cross-contamination through several key safety measures: implementing a 'No Interruption Zone' where counting processes cannot be interrupted, ensuring aseptic techniques are followed by restricting the Circulating Nurse from touching anything sterile, and designating specific trays for counting sharps like needles and blades . Each used item must be contained appropriately within the theatre during the final count to maintain sterility and prevent contamination .

The SOP ensures legal and regulatory compliance by aligning with national healthcare standards and legal requirements such as the National Health Act and the Occupational Health and Safety Act, which mandate a safe working environment . By standardizing the counting procedure and ensuring documentation, the SOP provides a defense in legal matters and aligns with accrediting bodies’ requirements like COHSASA, demonstrating due diligence and a commitment to patient safety .

An SOP for counting instruments and swabs is necessary primarily to prevent retained surgical items (RSIs), which pose severe risks such as infection, re-operation, legal issues, and potential harm or death to patients . It standardizes the process to mitigate risks associated with the fast-paced and error-prone environment of operating rooms, reduces the reliance on memory, and provides a legal defense through demonstrating due diligence and compliance with healthcare standards . Additionally, it clarifies roles and accountability within the surgical team, ensuring everyone knows their responsibilities, thus promoting shared accountability and removing ambiguity .

The Scrub Nurse (SN) is responsible for audibly conducting the physical count of all sterile equipment, ensuring visibility and distinctiveness of each item, and notifying the team of any broken instruments . The Circulating Nurse (CN) records these counts on the count sheet, verifies the counts, maintains the integrity of the counting field, and initiates procedures to resolve any discrepancies . Together, they ensure the accuracy of the counts before, during, and after surgery .

The key performance indicators (KPIs) include: the compliance rate (percentage of procedures with fully and correctly completed count sheets), the count discrepancy rate (number of discrepancies per 100 procedures), the RSI incidence (number of confirmed retained items, targeted to be zero), and the training compliance rate (percentage of staff completing annual SOP competency assessments). These KPIs are designed to measure the adherence to the SOP and highlight areas requiring improvement to enhance surgical safety .

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