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Cooling Formula and Heat Transfer Basics

The document outlines the fundamentals of cooling, including concepts such as sensible heat, latent heat, and total heat, along with formulas for calculating heat flow for both water and air. It discusses cooling requirements, efficiency metrics, and airflow needs for cooling IT equipment, emphasizing the importance of delta-T and fan laws. Additionally, it provides various terms and acronyms related to cooling systems for clarity.

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0% found this document useful (0 votes)
8 views5 pages

Cooling Formula and Heat Transfer Basics

The document outlines the fundamentals of cooling, including concepts such as sensible heat, latent heat, and total heat, along with formulas for calculating heat flow for both water and air. It discusses cooling requirements, efficiency metrics, and airflow needs for cooling IT equipment, emphasizing the importance of delta-T and fan laws. Additionally, it provides various terms and acronyms related to cooling systems for clarity.

Uploaded by

purged_860856721_988
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Cooling Formula

Fundamentals of Cooling
• Sensible heat – change in temperature

• Latent heat – change in state (e.g. liquid water to water vapour)

• Total heat – sensible plus latent

• Enthalpy – a measure of the total energy


(i.e. air at same temperature has more total energy if it contains more water vapour)

• Sensible heat flow formula:

Q(heat flow) = M(mass flow rate) x Cp(specific heat) x Δt (temperature difference)

Q(heat flow) = V (volume flow rate) x ρ(density) x Cp(specific heat) x Δt (temperature diff)

• Air is much less dense so has less capacity to absorb heat by volume than liquids such as
water.

Sensible heat formula Metric


• Q = M x Cp x Δt

• Cp for water is 4.2 kJ/kG˚C ; air is 1.005.

• ρ for water is 1000 kg/m3 ; air varies with temperature but can be taken as 1.185 kg/m3

• Therefore for water:


Q (kJ/s) = V(m3/s) x 1000(kg/m3)x 4.2(kJ/kg˚C) x Δt(˚C )

or simplified to Water : Q(kW) = V(litre/sec) x 4.2 x Δt(˚C )


Q(TonR) = V(litre/sec) x 1.194 x Δt(˚C )
• And therefore for air:

Q(kJ/s) = V(m³/s) x 1.185(kg/m³) x 1.005(kJ/kg˚C) x Δt(˚C )

or simplified to Air (Sensible) : Q(kW) = V(m3/sec) x 1.19 x Δt(˚C )


• Correct measure of temperature is Kelvin (K) which, for delta, is the same as centigrade

• Note that the above is only for ‘sensible’ heat transfer i.e. without any change in state
(in particular, for air this means no addition or subtraction of water vapour)

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Sensible heat formula Imperial

• h (heat) = q (volume) x “constant” x Δt (˚F)

• Constant for water (density x specific heat) = 500

• Constant for air (density x specific heat) = 1.08

• For water:

• h (Btu/hr) = q (gpm) x 500 (lb/g x m/hr Btu/lb ˚F) x Δt (˚F)

• For air:

• h (Btu/hr) = q (cfm) x 1.08(lb/cf x m/hr x Btu/lb ˚F) x Δt (˚F)

• In imperial “m” is minute, not metre!

• In imperial “q” is volume, not energy!


ene

• In imperial g is gallon, not Gram!

Understand the Cooling Requirements


• Basic Conversions
– kWc to Tons to kBTU/hr
• (kWc = kilowatts of cooling)

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• 1 Watt = 3.413 BTU/hr à (1 kW = 3,413 BTU/hr)

• 1 Ton = 12,000 BTU/hr

• 1 Ton = 3.516 kW

– (each ~3.5 kW of heat requires 1 Ton of cooling)

• Simple Math Conversion Example (does not reflect airflow issues)

– 100 kW heat load requires a 30 Ton CRAC/CRAH


(100kW= 341,300 BTU/hr / 12,000 = 28.4 Tons)

– Actual Performance very dependent on Supply and Return Air temperatures

• This does not reflect the actual size and number of CRAC/CRAHS required to adequately
cool a data center

Cooling Efficiency Metrics

• Example: 12,000 BTU = 1 Ton

• COP (Coefficient of Performance) = kW cooling / kW input power

.
e.g. = = .

• US EER (Energy Efficiency Ratio) = Tons X 12/ kW input power

×
e.g. = = .

• EU EER or SEER (Seasonal Energy Efficiency Ratio) = kW cooling/kW power averaged


over a year

• COP and EER -Be sure to understand which parts of system it refers to

• COP - Water Cooled Chillers – usually covers Compressor only; typically excludes fans
and pumps, which are listed separately on the manufacturers specification sheets

• EER – typically covers combined systems


– May include fans for Packaged Chillers

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How much Airflow do we need to Cool each Rack?

Answer: It Depends…

• On The Delta-T across the IT gear


– Manufacturer supplied information
– This changes under different intake temperatures and % max load

Sample Ranges Based on Delta-T of 20°F (11°C) across IT gear

(formula = 160 CFM/KW - however will vary by mfg & temp)

• 1-3 KW = 160-500 CFM

• 4-6 KW = 600-1000 CFM Trying to get more that


1000 CFM though a single
• 7-9 KW = 1100-1500 CFM
Floor Grate is very difficult
• 10-14 KW = 1600-2300 CFM and not very Energy Efficient
Typical Raised Floor is limited to
• 15-20-KW = 2400-3200 CFM
~5 KW per rack – within “normal” static pressures (i.e.
• 20-30 KW = 3200-5000 CFM 0.4-0.6”)

Fan Laws

• Airflow varies directly as the fan speed (RPM)

2 2
=
1 1

• Pressure (P) varies approximately as the square of the fan speed (RPM)

²
=

• Power (kW) varies approximately as the cube of the fan speed (RPM)

³

• Therefore power (kW) varies approximately as the cube of the airflow

³

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– Fan Power Commonly Expressed in Horse Power “HP” or kW

– 1 HP = 746 watts (direct conversion shaft /blade HP – excludes motor efficiency)

– Efficiency can also be expressed as CFM per Watt

– 10 CFM/Watt – 5 CFM/W – 1.5 CFM/W

– (Higher is more Efficient)

– Highly dependent on fan type and design, as well as Back Pressure (static Pressure)

– Smaller fans need faster speeds to move the same volume of air as larger fans using
slower speeds

– 1 cfm=0.47 l/sec = 0.00047 m3/s

– 1 l/s = 2.1 CFM

Terms and Acronyms


• DBT – Dry Bulb Temperature (non-evaporative systems – i.e. dry coolers)
• WBT - WBT Bulb Temperature (Impacts on evaporative systems e,g cooling towers)
• OAT – Outside Air Temperature (may be referenced to WBT or DBT)
• SAT – Supply Air Temperature
• RAT – Return Air Temperature
• SWT - Supply Water Temperature
• RWT - Return Water Temperature
• LWT – Leaving Water Temperature (note: relative to equipment)
• EWT – Entering Water Temperature (note: relative to equipment)
• Entering Condenser Water Temperature (for water-cooled CRACs and Chillers)
• Leaving Condenser Water Temperature (for water-cooled CRACs and Chillers)
• PD - Pressure Drop (across equipment, valves, piping, etc.)

Flow vs Delta T is always inverse (air or water) for the same given heat transfer and
fluid constant

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Common questions

Powered by AI

Sensible heat involves changes in temperature without a change in state, whereas latent heat involves changes in state, such as water turning into vapor. In cooling systems, sensible heat impacts the temperature difference directly, while latent heat involves the energy required for state changes, impacting overall energy needs .

Achieving efficient airflow through data center floor grates is challenging because trying to move over 1000 CFM through a single grate can be difficult and not energy-efficient, limiting typical raised floors to about 5 kW per rack. Proper airflow management is crucial for maintaining equipment temperatures within safe thresholds while minimizing energy use .

Large fans operating at lower speeds are generally more efficient than smaller fans operating at higher speeds because they move the same volume of air with less power. Higher speeds increase power requirements disproportionately due to the cube relationship with fan speed, thus leading to higher operational costs and lower efficiency .

Air is less dense than water, with a density of about 1.185 kg/m³ compared to water’s density of 1000 kg/m³. This lower density means air has a lesser capacity to absorb heat by volume compared to liquids like water, affecting the efficiency of air-based cooling systems .

Considering both sensible and latent heat is crucial because total heat load includes changes in temperature and phase changes. Overlooking latent heat can undervalue the actual cooling capacity needed, leading to under-designed systems that cannot handle the cooling demand effectively .

The COP is vital as it measures the efficiency of a cooling system by comparing the kW of cooling provided to the kW of input power used. It's calculated by dividing the cooling power output by the total electrical power input, providing insight into the system’s energy efficiency. It’s important to know which parts of the system it refers to, such as whether it covers just the compressor for water-cooled chillers or includes fans .

In the context of cooling systems, kelvin and degrees centigrade are equivalent for measuring temperature differences (delta), which simplifies calculations when using formulas that involve temperature changes. This is important for ensuring consistent and accurate measurements across different unit systems .

The delta-T, or temperature difference, across IT equipment influences the required airflow for effective cooling. Higher delta-T values mean lower airflow requirements for a given heat removal, leading to more efficient cooling. Conversely, a lower delta-T requires higher airflow to achieve the same cooling effect, impacting energy efficiency .

Enthalpy represents the total energy content of air, accounting for both its temperature and moisture content. This is critical in cooling because the energy required to change the air’s state or temperature depends on its enthalpy, influencing the cooling system’s design and energy consumption .

According to the fan laws, airflow varies directly with the fan speed, pressure varies with the square of the fan speed, and power varies with the cube of the fan speed. Therefore, increasing airflow requires a cubic increase in power consumption, making even small increases in fan speed lead to significant increases in energy usage .

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