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Dangote Oil Refinery Piping Specs

The document outlines the piping material specifications for the Dangote Refinery and Petrochemicals Project, detailing pipe class A1A and A41A, including material ratings, temperature and pressure ratings, and special requirements. It specifies the use of carbon steel with a corrosion allowance of 1.5 mm and includes various notes on valve types, testing requirements, and installation guidelines. The document serves as a comprehensive guide for the selection and installation of piping materials in the project.

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Daniel Edoh
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93 views4 pages

Dangote Oil Refinery Piping Specs

The document outlines the piping material specifications for the Dangote Refinery and Petrochemicals Project, detailing pipe class A1A and A41A, including material ratings, temperature and pressure ratings, and special requirements. It specifies the use of carbon steel with a corrosion allowance of 1.5 mm and includes various notes on valve types, testing requirements, and installation guidelines. The document serves as a comprehensive guide for the selection and installation of piping materials in the project.

Uploaded by

Daniel Edoh
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

JOB SPECIFICATION No.

PIPING MATERIAL
A545-6-44-0005 Rev. 3
SPECIFICATION
Page 42 of 1020

Client :M/S DANGOTE OIL REFINING COMPANY LTD. Dept./Sect. : 16/43


Project :DANGOTE REFINERY & PETROCHEMICALS PROJECT (DRPP)
Location LEKKI FREE TRADE ZONE, NIGERIA Pipe Class : A1A Sheet 1 of 12

PIPE CLASS : A1A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.27 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
PROCESS WITHOUT HYDROGEN AND PROCESS WITH HYDROGEN (NOTE-209), UTILITIES LIKE NITROGEN, PLANT AIR
(BEYOND CAT-D), FUEL OIL & LUBE OIL BEFORE FILTER.

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
36 VALVE TAG NO 55315 IS A PRESSURE BALANCED PLUG VALVE AND SHALL BE USED ONLY IF SPECIFIED IN P&ID.
101 NDT REQUIREMENTS AS PER EIL STANDARD A545-6-44-0016.
108 PIPING WITH THICKNESS>12.7MM SHALL BE IMPACT TESTED BASED ON DESIGN CONDITIONS AS PER ASME
B31.3(EDITION 2012).
110 IN SIZES ABOVE 48", WHERE WROUGHT ELBOWS ARE NOT AVAILABLE, SHOP FABRICATED MITRES AS PER
B31.3(EDITION 2012) SHALL BE USED.
122 FOR INSTRUMENTATION USE ONLY.
192 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
209 FOR PROCESS SERVICE WITH HYDROGEN, TEMPERATURE RANGE FOR THIS CLASS SHALL BE RESTRICTED AS PER
NELSON CURVE IN API RP 941.
215 BUTTERFLY VALVE SHALL BE TRIPLE-OFFSET TYPE.
224 VALVES INDICATED WITH "MN" ON P&ID SHALL HAVE ALLOY-400 TRIMS.
273 USE WHEN "M" IS SPECIFIED AGAINST VALVE IN P&ID.
288 USE WHEN "XN" IS SPECIFIED AGAINST VALVE IN P&ID.
294 USE WHEN DISSIMILAR TYPE OF CHECK VALVE IS REQUIRED AS PER P&ID.
354 FULL PORT BALL VALVE.
362 REFER JOB STANDARD A545-7-44-0169.
367 BRANCH CONNECTION FOR SIZES 78" & 84" SHALL BE WITH HALF COUPLING FOR BRANCHES UP TO 1.5", PIPE TO
PIPE WITH REINFORCEMENT PAD FOR 2"AND ABOVE BRANCHES.
375 FOR REINFORCEMENT PAD TO BE USED IN NHT UNIT.
391 PISTON TYPE CHECK VALVE.
394 DOWNSTREAM ELBOW OF FLASHING CONTROL VALVE.
398 THIS VALVE SHEET IS TO BE USED IN CASE OF MOTOR OPERATED VALVES.
400 SCREWED VALVE TO BE USED IN FCCU REACTOR & REGENERATOR SECTION.
410 REFER JOB SPECIFICATION A545-6-44-0054
411 FOR VALVES OF SIZE 26" AND ABOVE, FLANGE ENDS SHALL BE IN ACCORDANCE WITH ASME B16.47 SERIES B.
441 DEADMAN VALVE (BALL TYPE)
443 3 WAY BALL VALVE
459 ANTIFREEZE TYPE GLOBE VALVE TO BE USED IN OFFSITES.

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 43 of 1146
JOB SPECIFICATION No.
PIPING MATERIAL
A545-6-44-0005 Rev. 3
SPECIFICATION
Page 50 of 1020

Client :M/S DANGOTE OIL REFINING COMPANY LTD. Dept./Sect. : 16/43


Project :DANGOTE REFINERY & PETROCHEMICALS PROJECT (DRPP)
Location LEKKI FREE TRADE ZONE, NIGERIA Pipe Class : A1A Sheet 9 of 12

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Lower Upper Sch/ Commodity Note


Input Dmn. STD Material
Type Size Size Thk Description Code No
Id. (Inch) (Inch) (mm)
Valves Group
GAV/3 [Link] 2 24 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2 288
10434 [Link],TRIM- RF/125AARH, SHT
SS316, SEATS NO.- 51311
HARDFACED
GAV/2 [Link] .5 1.5 API 602/ ISO BODY-ASTM A SW, 800, 6000, B- 51097ZZZ0 273
15761 105,TRIM-MONEL, 16.11, SHT NO.- 51097
SEATS-
HARDFACED
GAV/1 [Link] 2 24 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51397ZZZ0 273
10434 [Link],TRIM- RF/125AARH, SHT
MONEL, SEATS- NO.- 51397
HARDFACED
GLV [Link] .5 1.5 API 602/ ISO BODY-ASTM A SW, 800, 6000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
13%[Link],
SEATS-
HARDFACED
GLV [Link] 2 16 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
[Link],TRIM- RF/125AARH, SHT
13%[Link], NO.- 52301
SEATS-
HARDFACED
GLV [Link] 18 36 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 52391ZZZ0 411
16.34 [Link],TRIM- RF/125AARH, SHT
13%[Link], NO.- 52391
SEATS-
HARDFACED
GLV/3 [Link] .5 1.5 API 602/ ISO ASTM A 350 SW, 800, 6000, B- 520ZAZZZ5 459
15761 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 520ZA
SS316, SEATS
HARDFACED
GLV/2 [Link] .5 1.5 API 602/ ISO BODY-ASTM A SW, 800, 6000, B- 52097ZZZ0 273
15761 105,TRIM-MONEL, 16.11, SHT NO.- 52097
SEATS-
HARDFACED
GLV/1 [Link] 2 16 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52397ZZZ0 273
[Link],TRIM- RF/125AARH, SHT
MONEL, SEATS- NO.- 52397
HARDFACED
CHV [Link] .5 1.5 API 602/ ISO BODY-ASTM A SW, 800, 6000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
13%[Link],
SEATS-
HARDFACED
CHV [Link] 2 24 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
[Link],TRIM- RF/125AARH, SHT
13%[Link], NO.- 53301
SEATS-
HARDFACED
CHV [Link] 26 42 API-594 BODY-ASTM A216 FLGD, 150, B-16.47 B, 53391ZZZ0
GR. WCB,TRIM- RF/125AARH, SHT
SS410 PLATES NO.- 53391

Package
Report No.
: IPMCS
: 50
A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 51 of 1146
JOB SPECIFICATION No.
PIPING MATERIAL
A545-6-44-0005 Rev. 3
SPECIFICATION
Page 149 of 1020

Client :M/S DANGOTE OIL REFINING COMPANY LTD. Dept./Sect. : 16/43


Project :DANGOTE REFINERY & PETROCHEMICALS PROJECT (DRPP)
Location LEKKI FREE TRADE ZONE, NIGERIA Pipe Class : A41A Sheet 1 of 7

PIPE CLASS : A41A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : LOW TEMPERATURE SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -48 38 93 149 204
PRESS 18.63 18.63 17.92 16.17 14.06

SERVICE
LOW TEMPERATURE PROCESS

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
11 IMPACT TESTING REQUIRED FOR ALL WELDED ITEMS. VALUES SHALL BE AS PER ASME B31.3 TABLE 323.35 AND
ASTM A 370.
12 VALVES SHALL HAVE EXTENDED BONNET AS PER BS 6364(NON COLD BOX APPLICATION).
101 NDT REQUIREMENTS AS PER EIL STANDARD A545-6-44-0016.
122 FOR INSTRUMENTATION USE ONLY.
294 USE WHEN DISSIMILAR TYPE OF CHECK VALVE IS REQUIRED AS PER P&ID.
394 DOWNSTREAM ELBOW OF FLASHING CONTROL VALVE.

SPECIAL NOTES

ITEM SIZE DESCRIPTION [Link]


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V4

[Link] 1.5" FLANGED. REFER JOB STD A545-7-44-0353

[Link] 0.75" SW NIPPLE WITH GLOBE VALVE TO SPEC AS PER JOB STD A545-
7-44-0354

Package : IPMCS
Report No. : 50 A41A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 150 of 1146


JOB SPECIFICATION No.
PIPING MATERIAL
A545-6-44-0005 Rev. 3
SPECIFICATION
Page 153 of 1020

Client :M/S DANGOTE OIL REFINING COMPANY LTD. Dept./Sect. : 16/43


Project :DANGOTE REFINERY & PETROCHEMICALS PROJECT (DRPP)
Location LEKKI FREE TRADE ZONE, NIGERIA Pipe Class : A41A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Lower Upper Sch/ Commodity Note


Input Dmn. STD Material
Type Size Size Thk Description Code No
Id. (Inch) (Inch) (mm)
Fitting Group
REDE [Link] 50 56 M, M JOB'STD ASTM A 420 BW WVMB54ZZ5
GR.WPL6-W
SWGC [Link] .5 3 M, M BS-3799 ASTM A 350 PBE WNHT76ZZ5
GR.LF2 CL.1
SWGE [Link] .5 3 M, M BS-3799 ASTM A 350 PBE WPHT76ZZ5
GR.LF2 CL.1
CAP CAP .5 .75 B-16.11 ASTM A 350 SCRF, 3000 WF6T782Z5 122
GR.LF2 CL.1
CAP CAP 2 48 M B-16.9 ASTM A 420 BW WFGB44ZZ5
GR.WPL6
CPLF [Link] .5 1.5 B-16.11 ASTM A 350 SW, 6000 WJ6T7D3Z5
GR.LF2 CL.1
CPLH [Link] .5 1.5 B-16.11 ASTM A 350 SW, 6000 WK6T7D3Z5
GR.LF2 CL.1
CPLL [Link] .5 1.5 B-16.11 ASTM A 350 SW, 6000 WL6T7D3Z5
GR.LF2 CL.1
CPLR [Link] .5 1.5 B-16.11 ASTM A 350 SW, 6000 WM6T7D3Z5
GR.LF2 CL.1
Valves Group
GAV [Link] .5 1.5 API 602/ ISO BODY-ASTM A 350 SW, 800, 6000, B- 51003ZZZ5
15761 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 51003
SS316, SEATS
HARDFACED
GAV [Link] 2 24 API 600/ ISO BODY-ASTM A 352 FLGD, 150, B-16.5, 51303ZZZ5
10434 [Link],TRIM- RF/125AARH, SHT
SS316, SEATS NO.- 51303
HARDFACED
GAV [Link] 26 32 ANSI-B- BODY-ASTM A 352 FLGD, 150, B-16.47 B, 51393ZZZ5
16.34 [Link],TRIM- RF/125AARH, SHT
SS316, SEATS NO.- 51393
HARDFACED
GLV [Link] .5 1.5 API 602/ ISO BODY-ASTM A 350 SW, 800, 6000, B- 52003ZZZ5
15761 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 52003
SS316, SEATS
HARDFACED
GLV [Link] 2 16 BS-1873 BODY-ASTM A 352 FLGD, 150, B-16.5, 52303ZZZ5
[Link],TRIM- RF/125AARH, SHT
SS316, SEATS NO.- 52303
HARDFACED
CHV [Link] .5 1.5 API 602/ ISO BODY-ASTM A 350 SW, 800, 6000, B- 53003ZZZ5
15761 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 53003
SS316, SEATS
HARDFACED
CHV [Link] 2 24 BS-1868 BODY-ASTM A 352 FLGD, 150, B-16.5, 53303ZZZ5
[Link],TRIM- RF/125AARH, SHT
SS316, SEATS NO.- 53303
HARDFACED
CHV [Link] 26 48 API-594 BODY-ASTM A 352 FLGD, 150, B-16.47 B, 53393ZZZ5
[Link],TRIM- RF/125AARH, SHT

Package
Report No.
: IPMCS
: 50
A41A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved

Page 154 of 1146

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