Renovation of the Existing Administration Building

PO#202500565

METHOD STATEMENT
No.9

Installation of SBS Modified Bitumen Membrane Roof Waterproofing

System

Contents
METHOD STATEMENT....................................................................................................................3
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Installation of SBS Modified Bitumen Membrane Roof Waterproofing System.........3
1. PURPOSE...................................................................................................................................3
2. SCOPE OF WORK....................................................................................................................3
3. SUBMITTALS............................................................................................................................3
4. MATERIALS & EQUIPMENT..................................................................................................3
4.1 Materials...............................................................................................................................4
4.2 Equipment...........................................................................................................................4
5. RESPONSIBILITIES.................................................................................................................4
6. EXECUTION PROCEDURE....................................................................................................5
6.1 Surface Preparation (Mandatory Inspection Point)..................................................5
6.2 Primer Application............................................................................................................5
6.3 Membrane Installation (Torch Application)................................................................5
7. QUALITY CONTROL & TESTING.........................................................................................6
7.1 Water Ponding Test (Mandatory Hold Point).............................................................6
8. SAFETY PRECAUTIONS........................................................................................................6

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METHOD STATEMENT
Installation of SBS Modified Bitumen Membrane Roof
Waterproofing System

1. PURPOSE
This Method Statement (MS) details the step-by-step procedure for executing roof waterproofing
works using the torch-applied SBS Modified Bitumen Membrane system. The objective is to ensure
proper surface preparation, quality application, and full compliance with the project specifications,
approved drawings, and safety requirements.

2. SCOPE OF WORK
This procedure covers the supply and installation of the bituminous membrane waterproofing system
on all designated roof areas, including but not limited to:

 Cleaning and preparation of concrete substrate.

 Application of the approved Bitumen Emulsion Primer.
 Installation of the SBS Modified Bitumen Membrane sheets.
 Forming details at upstands, joints, and penetrations.
 Executing the final Water Ponding Test.
 Application of the protective layer.

3. SUBMITTALS
 Material Approval MS-CIVIL-16 (SBS Modified Bitumen Membrane: POLYFLEX).
 Material Approval MS-CIVIL-10 (Bitumen Emulsion Primer: AIWIN PASTA-3).

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4. MATERIALS & EQUIPMENT
4.1 Materials

Status (Based on
Item Description Product Name / Manufacturer
Submittal)
Waterproofing SBS Modified Bitumen Membrane (4mm Thick) -
Approved
Membrane POLYFLEX / STRONG GOLD
Bitumen Emulsion - Cold Applied (Water-based) -
Primer Approved
AIWIN PASTA-3
Protection Protection Board / Cementitious Screed As per specifications
4.2 Equipment

 Gas Torches and gas cylinders for hot works.

 Hand Rollers (for overlap pressing) and heavy steel roller (for full bonding).
 Cutting tools, utility knives, and measuring tapes.
 Cleaning equipment (wire brushes, brooms, compressed air blower).
 Fire extinguishers (Dry Chemical Powder), available within 5 meters of torching operations.
 Personal Protective Equipment (PPE): Heat-resistant gloves, flame-retardant coveralls, safety
goggles, etc.

5. RESPONSIBILITIES
Role Key Duties
Site
Overall supervision, coordination, and ensuring adherence to the approved MS.
Engineer
Foreman Direct control of crew, ensuring correct torching, overlap execution, and daily progress.
Safety Securing the Hot Works Permit, enforcing fire safety protocols, and monitoring
Officer atmospheric conditions.
QC Performing all mandatory inspections (surface readiness, primer coverage, overlap
Inspector integrity, and water test observation).

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6. EXECUTION PROCEDURE
6.1 Surface Preparation (Mandatory Inspection Point)

1. Cleaning: The substrate must be clean, dry, sound, and free from loose particles, dust, oil,
grease, curing compounds, and sharp projections.
2. Defect Rectification: All cracks, honeycombs, and minor defects shall be repaired using
approved repair mortar.
3. Coves/Fillets: Cementitious coves (minimum 50x50mm) shall be provided at all horizontal-to-
vertical junctions (parapet wall base, column bases) to prevent membrane tearing.
4. Inspection: The prepared surface shall be formally offered for inspection and approval prior to
any application.

6.2 Primer Application

1. The approved AIWIN PASTA-3 Bitumen Emulsion Primer is cold-applied. It must be mixed well
before use.
2. Apply the primer uniformly to the approved dry concrete surface using a brush or roller. The
coverage rate shall be approximately 2 to 3 square meters per liter per coat.
3. The primer must be allowed to cure and become completely tack-free before the membrane
installation begins.

6.3 Membrane Installation (Torch Application)

1. Lay-out: The POLYFLEX / STRONG GOLD sheets shall be laid out first (dry-fit) to confirm
alignment, staggering of joints, and cutting to size.
2. Upstands and Details: Membrane flashing shall be installed first on all vertical surfaces and
details, extending to the required height (minimum 150 mm).
3. Torching: The main rolls are then installed using the torch method. Heat is applied to the
underside of the membrane and the primed substrate simultaneously.
o The bitumen must be heated until a molten flow (bead) appears at the edges of the roll.
o The membrane must be pressed firmly onto the substrate for immediate, full adhesion.
4. Overlaps: Maintain a minimum side overlap of 100 mm (10 cm) and a minimum end overlap of
150 mm (15 cm).
5. Sealing: Use a hand roller to press and seal all overlaps, ensuring a continuous bitumen bead is
extruded to indicate a complete watertight seal.

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7. QUALITY CONTROL & TESTING
7.1 Water Ponding Test (Mandatory Hold Point)

1. Preparation: Upon completion and QC approval of the membrane installation, temporarily plug
all roof drains/outlets.
2. Flooding: Flood the entire area with potable water to a minimum depth of 50 mm (5 cm).
3. Duration: The water must remain ponded for a minimum period of 24 to 48 hours, as specified.
4. Inspection: The soffit (underside of the roof slab) shall be regularly inspected for any signs of
dampness or leakage during the entire test period.
5. Action: Upon successful completion (no leaks observed), the water must be drained
immediately. Any failed area shall be marked, repaired, and retested.

8. SAFETY PRECAUTIONS
1. Hot Works: Obtain and display a valid Hot Works Permit before starting any torching activity.
2. Fire Watch: A dedicated Fire Watch must be stationed during and for 30 minutes after all
torching operations, equipped with fire extinguishers.
3. PPE: Full PPE, including heat-resistant gloves, face shields (where necessary), and fire-
retardant clothing, is mandatory for all workers.
4. Storage: Store gas cylinders and flammable materials (Primer) in designated, shaded, and well-
ventilated areas away from the torching activity.