[Link].

com

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 GM Pipes & Fittings

Introduction

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 GM Pipes & Fittings

ABOUT GM PP-R pipes and fittings

GM Is a high tech company engaged in producing high quality of PPR - product with
advanced production technology Equipments from Germany for manufacturing pipes
and fittings. European Raw Material is used which is certified by European authority
to use for HOT and COLD WATER. This Is an ISO 9001:2000, ISO 14000 & ISO 18000
certified company and Equipped with High Tech Tool Room and LAB Facilities for reliable
quality. GM PPR PIPES AND FITTINGS are in conformity with DIN Standard 80778078/
for pipes and DIN 19560 / 16962 for fittings.
More attention is paid to ensure that no leakage occurs any where in service. Each
GM-PP-R pipes and fittings are well known on international market especially in Arab countries for component is subjected to a multistage inspection, which ensures accuracy and
more than 10 years. durability of the fittings in all type of industrial, agricultural, domestic, and other
GM use most modern machine to produce PP-R pipes and fittings, also the all production procedures piping installations. Our modern factory is equipped with up-to-date plant machinery
investigated with best laboratory equipments according to international standards. and inspection equipment skilled craftsman, tough inspection throughout all stages of
Our technical support department embrace a well equipped team engineers, always ready to fulfill any manufacturing ensures the high standard of accuracy
kind of requirments and support our client with all propels, advices, also provide site demonstrations
and training for handling, joining and installation. While in the production division of our operations, the number of elements produced
GM has been certified with ISO 9001, 14000 and 18000 systems. automatically increases with every new piece of machine, the number of employees in
customer service, quality control, research and other areas, where people can not be
Best regards replaced by machines, is growing. This brings a great significance for the development of
GM Rawasy our company and services offered.

CUSTOMERS
Customer’s satisfaction is a precondition for further existence of the company, therefore
the main priorities and goals of GM PPR SYSTEM include satisfying needs and expectations
of customers within the area of plastic piping systems. Satisfying customers’ needs is
understood providing supplies within the term agreed on and in the quality required.
Negotiation with customers must be prompt and correct. Our goal is to continuously
increase and improve the level of our customer.

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 GM Pipes & Fittings

PP-R SYSTEM ADVANTAGES

Polypropylene plastic piping systems - hot and cold water
distribution systems in buildings and heating systems.

GENERAL INFORMATION & Meeting all health requirements.

No corrosion and/or encrustation.
ENVIRONMENT ASPECTS Exceptionally long service life while preserving high utility value.
Trouble - free operations with less noise.
PPR pipes are manufactured from Polypropylene Random Copolymer raw material. This Less friction losses than with traditional materials.
raw material is called Type 3. The most important feature of PPR that distinguishes it Less weight than with traditional materials.
from the others is that it could also be used in hot water systems besides being used in Quick, easy and clean installation works.
sanitary networks. They have been marketed as an alternative to galvanized pipes and in Resistance in aggressive environments
near future they will dominate the market 100 % because of the superiorities they posses. Available sizes from 20 up to 250 mm.
The product has also fittings for connections. They are used for connections and they can PPR pipes and pipes with middle layer from aluminum folio (PPR-AL-PPR).
be used in any type of transitions. There are fittings with metal parts for connections Pipes length as a standard 4 meters.
with the threaded pieces on the line. Socket welding is used as the connection method. Pipes and fittings green color as a standard.( grey, blue, ivory colors could be available).
Since the product has high welding capacity it is possible to make proper welding after Easy to weld
12- hours of training. The production rang is Ø20 –Ø250 mm. The product could be Fast installation
produced in different colors. Installation without scrap
PPR plastic pipes have become the most reliable components in plumbing systems for At 20°C it stands up to PN25
hot and cold water use with service life of 50 years. 50 years of service life is guaranteed Can be used at 95°C
PPR plastic pipe is a crucial type of building material and is largely used in many fields. No corrosion
You can find it in Portable water supplies in hotels, offices, hospitals etc. but also in Pipe Doesnt contaminate drinking water with corrosion
systems for rainwater [Link] of its chemical characteristics, these plastic No crack formation due to ice under 0°C
pipes are widely used in agriculture and horticulture for transit of aggressive chemicals and Depending on its elastic structure can be installed easily in hard positions
fluids. Another very important feature of PPR plastic pipe is its high level of temperature PPR Product Range
resistance and taking that into the consideration, this plastic pipe is commonly used in Pipes : All GM PPR Pipes PN-10, PN-16, PN-20 and
heating systems in residential houses. Fittings : All GM fitting and also combined threaded fittings.
PPR plastic pipe is also very light weight which is a big advantage for installation and
handling and its fusion welding guarantee perfect seal and therefore prevent leakage.
Chemical components of PPR plastic pipe material prevent from any bacterial growth
Recommended for Usage
and makes these pipes highly hygienic and non-toxic.
These product are used for interior hot and cold water distribution systems in buildings
and floor & central heating systems, air ducts.

Pipe PN-10 application of this pipe is for cold water distribution and floor heating systems.
Pipe PN-16 is used for higher pressure cold water distribution and DHW systems at lower
pressures and also,
Pipe PN-20 is for hot water distribution systems, central heating.

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 GM Pipes & Fittings

LABORATORY OPERATIONS &

TEST DEVICES
1-MFI (Melt Flow Index) Test apparatus:
This device is used in simulating the materials flow behavior before being processed in
RAW MATERIAL the extruder. This device gives us information regarding the flow rate of the material
in the unit temperature and time. This helps us to have information on the possible
Polypropylene Random Copolymer: behavior of the material in the extruder. The quality Standard for this test is ISO 1133.
GM pipes and fittings are produced from Polypropylene Random Copolymer Type 3 as 2- Density kit device :
raw material having low melt flow rate, high molecular weight and good flexibility. Using this kit to weigh of the material which was passed from MFI device is determined
This raw material is recommended for the production of pressure pipes including potable according to the standard ISO 1183 separately in the air and immersed in the water whose
water transfer lines for hot and cold water, floor heating and also for chemical industry density is known. After having these weight figures, the materials density is determined
applications. by using the specific density formula built in with this device.
Long term pressure resistance and easy processing and installation technique give cold 3- Izod-Charpy Test Device :
and hot water systems made of PP-R pipes an advantage as alternative to the traditional With this device, the amount of the energy absorption and the possible applicable force
systems. on the unit area are determined by using free falling method using materials having
Polypropylene Copolymer type 3 corresponds to German DIN standards: different weights. By doing this test, we obtain information regarding materials behavior
DIN 8077 Dec. 1997 PP Pipe Dimensions at the different loads with sudden impacts. The standards applied for this test are ISO 179
DIN 8078 April 1996 PP Pipes General Quality Requirements and Testing. and ISO 180.
Standards Applied in Production: 4- Tensile Test Device :
DIN 1988 Drinking water lines in premises. Using this device, we obtain information’s about the maximum load strength, elasticity
DIN 8078 PP Pipes general quality requirements and testing. module (the maximum force strength per unit area), maximum tension, elongation in
DIN 16928 Pipe connections and components layout. percentage, deformation, elongation at break point, tension at break point etc. of the
DIN 16962 Pipe joints and components for pressure pipes of polypropylene. product. By means of these tests we can make forecasts on the possible behavior of the
DIN 4109 Sound insulation in building construction. material in the working conditions. In these tests ISO R 527 standard is applied.
DIN 18381 Lines within buildings.
DVGW W308 Regulations and requirements for fittings, pipes & drinking water
installations.

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 GM Pipes & Fittings

5- CNC milling machine : PP-R Pipes Applications

This device is used for the preparation of the sample which will be tested in the tensile
test.
PP-R pipes are also called the three polypropylene pipes, polypropylene random
The sample is prepared in accordance with Standard No. ISO 527.
copolymer by extrusion using a pipe, a pipe fitting injection. Europe’s development and
6- Shore (Hardness Device):
application of the early 90s the new plastic pipe [Link]-R is the late 80s, the gas-
This device is used for the determination of the material‘s hardness. When we apply load
phase copolymerization process makes about 5% PE in the molecular chain of PP random
on the sample, if the material is too soft then it will be pressed like paper while if it is too
homogeneous polymer (random copolymer) as a new generation of pipe materials. It has
hard then it will be broken. For this reason the hardness value of the product must be
good impact resistance and long-term creep properties.
within the range of the values mentioned in the Standard No. DIN 53505.
PP-R pipes mainly used
7- Microtom Device :
1- PP-R pipes are used to build hot and cold water systems.
This is a device used to cut thin pieces which can be monitored under microscope for the
2- PP-R pipes are a part of building heating system, including floor, wall and radiant
purpose of inspecting the infrastructure of the material.
heating systems.
8- Microscope Image System :
3- In the central (concentration) air conditioning systems,PP-R pipes always also play an
This is a system used for monitoring the fibro structure of the material. The aim of this
important part.
test is to secure for the material to have a homogeneous infrastructure. If the fibros image
4- PP-R pipes are used to transfer or discharge of chemical media, such as industrial
is not in the linear form then it means that there is a mistake either in the production
piping system.
stage or in the quality of the raw material itself.
PPR pipes have good heat resistance. PP-R pipes vicat softening point of 131.5 co. Maximum
9- Furnace-Deep Freezer:
working temperature of PPR is 95 co. while at water supply and drainage, PPR pipes meet
These devices are used for shock cooling or heating. In certain intervals of time impact
the require of construction specifications of hot water [Link] cold water pipes are
test is applied on the material which is hold in the furnace or deep freezer and its behavior
generally used as water pipes, and PPR hot water pipes usually used to connect tubes, but
is monitored at different test temperatures.
it can also be used as the cold pipes.
10- Pressure Test:
PPR pipes are [Link] elements of PPR pipes are only carbon and hydrogen,and
For the pipes produced according to the Standard TS 5439, to monitor the strength of the
there is no harmful toxic [Link], PPR pipes can be used to clean drinking
pipes to the pressure, a pressure test is applied under 100h (at 20 °C), and 165 and 1000h
water systems.
(at 80 °C). The standards used for this test are ISO 4427 (for PE 100), ISO 4437 (for PE
80) and TSE 10827.
11- Precise Balance :
To weigh any sample with high accuracy up to 0.001 mg

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 GM Pipes & Fittings

Suitable Operating Pressure

Temperature oC Service life in Nominal Pressure *

years
PN 10 PN 16 PN 20
1 17.6 28.2 35.2
Suitable Operating Pressure 10 oC
5 16.5 26.5 33.1
10 16.1 25.8 32.3
25 15.6 25 31.2
Permissible Operating Pressure
50 15.5 24.3 30.4
Projected Service Life
The following table provides a more detailed information with regards to the permissible 100 14.8 23.7 29.6
pressure of various pipe pressure rating at various temperatures. These values derived 1 14.9 23.9 29.9
from the hoop stress chart and formula. 5 14.1 22.6 28.3
20 oC
Under normal working pressures and conditions, the average service life of GM pipes is 10 13.7 22 27.5
projected to be 50 years or more. 25 13.3 21.3 26.7
50 12.9 20.7 25.9
Example 100 12.5 19.5 25.1
A PN 10,cold water pipe, transporting water at a temperature of 30oC can last for more 1 12.8 20.5 25.6
than 50 years under normal conditions with an operating pressure of 11.1 Bars or 161 P.S.I 5 12.0 19.2 24
30 oC
A PN 20,cold water pipe, transporting water at a temperature of 70oC can last for more 10 11.6 18.6 23.2
than 50 years under normal conditions with an operating pressure of 8.5 Bars or 123 P.S.I
25 11.2 17.9 22.4
50 10.9 17.5 21.9
1 10.8 17.3 21.6
5 10.1 16.2 20.3
40 oC
10 9.9 15.8 19.7
25 9.5 15.2 18.9
50 9.2 14.7 18.4

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 GM Pipes & Fittings

Fusion
Fusion Tool Operating Guidelines
- Socket Fusion Welding Tool
- Electro fusion Welding Kit
- Desktop Welding Machine
Please refer to the operating manual of various welding tools
1 9.1 14.6 18.3
5 8.5 13.7 17.1 Four-Step Fusion Process
50 oC
10 8.3 13.2 16.5 Step 1
25 8.0 12.8 16 Cut pipe to the required length using a cutter, mark the welding depth on the pipe,
50 7.7 12.4 15.5 ensure that the indicator light on the welding tool signals that the tool is hot enough
1 7.7 12.4 15.5 (260oC ) for welding.
5 7.2 11.5 14.4 Step 2
60 oC
10 6.9 11.1 13.9 The tip of pipe to be welded is shaved by special GM shaver to remove outside PP-R layer
25 6.7 10.7 13.3
and aluminium foil. (Applicable only to PN 25 stabe pipes)
Step 3
50 6.5 10.4 12.9
Push the pipe and fitting into the welding adaptors, applying even strength at both ends.
1 6.5 10.5 13.1
Do not twist or turn the pipe and fitting while pushing. Wait until heating time is reached.
5 6.0 9.6 12
70 oC Step 4
10 5.8 9.3 11.6
When the welding heating time is reached, remove both pipe and fittings together,
25 4.9 7.9 9.9
again without twisting or turning while pulling out of the welding adaptor. Almost
50 4.3 6.8 8.5 immediately, push both pipe and fitting together until the depth is reached. It is possible
1 5.5 8.8 10.9 to adjust the joints for more than 5 degrees during this time. Joint is now completed.
80 oC
5 4.8 7.7 9.6 (see welding time table)
10 4.0 6.4 8
1 2 3
25 3.2 5.1 6.4
1 3.9 6.2 7.7
95 oC
5 2.6 4.1 5.2
10 2.2 3.5 4.3

For Stabe pipe only

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 GM Pipes & Fittings

Installation Technique
Installation for GM piping system is not different from any other conventional piping
systems, except for the superior leak proof fusion joining system.
However, there are some finer points and guidelines that need special attention when
installing GM.

Support Intervals
Welding Time table For visible pipe works that need a proper support intervals are necessary. This will prevent
The table below provides the necessary information for a good welding joint for various unsightly but common «snaking» or sagging found in plastic pipe systems.
GM pipe and fitting size (applies to Stabe pipes also).

Pipe Support Intervals (mm) for GM Pipes PN 10 (SDR11)PN 20 (SDR6)

Pipe Diameter Welding Depth Healing time Welding Time Cooling Time
(mm) (mm) (sec.) (sec.) (min.) Temperature
Difference GM Pipe Diameter(mm)
20 14.0 5 4 2
25 15.0 7 4 2 (C) 20 25 32 40 50 63 75 90 110
32 16.5 8 6 4 20 600 750 900 1000 1200 1400 1500 1600 1800
40 18.0 12 6 4 30 600 750 900 1000 1200 1400 1500 1600 1800
50 20.0 18 6 4 40 600 700 800 900 1100 1300 1400 1500 1700
63 24.0 24 8 6 50 600 700 800 900 1100 1300 1400 1500 1700
75 26.0 30 8 8 60 550 650 750 850 1000 1150 1250 1400 1600
90 29.0 40 8 8 70 500 600 700 800 950 1050 1150 1250 1400
110 32.5 50 10 8

Pipe Support Intervals (mm) for GM Pipes PN 25 (Stabe pipes)

• Heating time starts when both pipe and fitting are pushed into correct depth.
• Welding time begins when joints are connected. Temperature
• Cooling time is the time taken for the joint to be completely cured. never reduce Difference GM Pipe Diameter(mm)
cooling time by pouring water or by other means
(C) 20 25 32 40 50 63 75 90 110
20 1200 1300 1500 1700 1900 2100 2200 2300 2500
30 1200 1300 1500 1700 1900 2100 2200 2300 2400
40 1100 1200 1400 1600 1800 2000 2100 2200 2300
50 1100 1200 1400 1600 1800 2000 2100 2200 2100
60 1000 1100 1300 1500 1700 1900 2000 2100 2000
70 900 1000 1200 1400 1600 1800 1900 2000 2000

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 GM Pipes & Fittings

Precautionary Measures During Installation

Exposed Installation [Link] reduce from a large diameter pipe to a smaller diameter pipe, a socket must be used
in conjunction with a reducer. For example, to reduce from pipe diameter of 50 mm to
25 mm, a socket 50 mm must first be attached to the 50 mm pipe followed by a reducer
Cold Water Risers
50 / 25 mm and followed by the 25 mm pipe.
There is no need for expansion joint as there will be no linear expansion for GM cold
[Link] using GM fittings with metal threaded parts, white Teflon sealing tapes must be
water pipes. Vertical Support is necessary like all other piping system.
applied adequately to prevent leakage from threads.
3. over tightening of fixtures to GM fittings with metal parts may cause damages and
Ceiling Walls
leakage problems. Care must be taken to prevent over tightening.
During the planning and laying of visible pipes for hot water on ceiling or walls, besides
4. During fusion welding:
taking into account the support intervals, special attention must be given to the linear
  *Fusion parts must be free from sand and particles.
expansion due to temperature. This will also prevent sagging and «snaking» of pipe lines.
  *Welding time and depths must be observed.
No consideration is necessary for Stabe pipes. Hence, to prevent unsightly installation,
  *Do not twist and turn pipes and fittings while inserting and detaching from welding
the following appropriate procedure must be observed:
machine.
[Link] plugs must be used during pressure tests.
Linear Expansion
[Link] test must be conducted BEFORE concealing pipe works.
For transportation of hot water, like all metal or plastic pipes, we have to deal with its
linear expansion. This applies only to PN 20 (SDR6) pipes for hot water applications. No
consideration is necessary for PN 25, Stabe pipes as the coefficient of linear expansion is
3.0 x 10- 5 K- 1
The coefficient of linear expansion for GM PN 20 (SDR6)pipes is 15.0 x 10 -5 K-1
Pressure Test
I= Lx t After installing GM piping system, it is necessary to go through a pressure test. Unlike
8

Where: I = linear expansion,mm metal pipes, GM like all other plastic pipe systems, has to follow different pressure test
= [Link] linear expansion, constant for GM pipes 0.15 mm/mK procedure owing to their mechanical properties of expansion when subject to pressure,
8

  L = pipe length,m temperature difference and coefficient of expansion.

  t = temperature difference between normal water A change in temperature of 10 K corresponds to a pressure change of 0.5 - 1.0 bar. Thus,
temperature and desired operating hot water temperature,K the test medium shall as far as possible, be kept at a constant temperature throughout
the test.
Test Procedure (According to DIN 1988 Part 2 or BS 6700: 1977)

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 GM Pipes & Fittings

Chemical Resistance Tables

Preparation for Filling Testing the System E: Good
S: Satisfactory
For pressure testing, pressure gauges that allow reading of changes in pressure of 0.1 bar N: Non Satisfactory
shall be used, fitted at the lowest possible point in the system.
Pressure testing for leakages must be conducted while pipe works are still accessible and Temperature C°
before concealing or plastering. Reagent Concentration 20C 60C 100C
Finished pipe work must be completely fitted with filtered water and vented. acetic anydride 100% E ‫ـ‬ ‫ـ‬
Procedure acetic di-tri-chloroacetic Sol E ‫ـ‬ ‫ـ‬
After pipe work is filled with water and completely vented to release air locks in the acetic acid up to 40% E E ‫ـ‬
system, testing can begin: acetic acid 50% E E S
(a)Test pressure = (permissible working pressure + 5 bars ) shall be produced 2 times acetic glacial acid over 96% E S N
within 30 minutes at 10 minute intervals. acetone 100% E S ‫ـ‬
Note : restore by hand pump to required test pressure after the 10 minute interval if the acetophenone anydride 100% E S ‫ـ‬
pressure drops. If leakage is detected, rectify the leakage are and repeat procedure. acrylonitrile 100% E ‫ـ‬ ‫ـ‬
(b)If no leakage is detected, for the next 30 minutes, check if the pressure has dropped E
air E E
by more than 0.6 bars and if there is any visible signs of leakage.
almond oil E ‫ـ‬ ‫ـ‬
Note : If leakage is detected, rectify the leakage area and repeat procedure.
alum Sol E ‫ـ‬ ‫ـ‬
If pressure drops by more than 0.6 bars within this period, leakage must have occurred.
ammonia (gas) 100% E ‫ـ‬ ‫ـ‬
Detect and rectify.
ammonia (satured in water) E E ‫ـ‬
(c)If pressure drop is within 0.6 bars and no leakage detected, continue the test without
ammonia liquor up to 30% E E ‫ـ‬
restoring the required pressure for the next 120 minutes. During this time, it shall be
checked if the pressure drop is more than 0.2 bars and no leakage is detected. ammonium acetate Sat. Sol E E ‫ـ‬
Note :If leakage is detected, rectify the leakage area and repeat procedure. ammonium bicabrbonate Sat. Sol E E ‫ـ‬
If pressure drops by more than 0.2 bars within this period, leakage must have occurred. ammonium chloride Sat. Sol E E ‫ـ‬
Detect, rectify and repeat procedure. ammonium fluoride Sol E E ‫ـ‬
(d)Pressure test is successful when all the above are met and the readings should be ammonium hydroxide Sol E ‫ـ‬ ‫ـ‬
recorded. ammonium methaphosphate Sat. Sol E E E
ammonium nitrate Sat. Sol E E E
Graphical Representation of Pressure Test Procedure
ammonium phosphate Sat. Sol E E ‫ـ‬
ammonium sulphate Sat. Sol E E E
amyl acetate 100% S ‫ـ‬ ‫ـ‬
amyl alcohol 100% E E E
aniline 100% S ‫ـ‬ ‫ـ‬
anisole 100% S ‫ـ‬ ‫ـ‬
apple juice E E ‫ـ‬
barium carbonate Sat. Sol E E E
barium chloride Sat. Sol E E E
barium hydroxide Sat. Sol E E E
barium sulphate Sat. Sol E E E
benzoic acid Sat. Sol E ‫ـ‬ ‫ـ‬
benzoyl acid 100% E E ‫ـ‬
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 GM Pipes & Fittings

Temperature C° Chemical Resistance Tables

Reagent Concentration 20C 60C 100C E: Good
benzoil alcohol 100% E S ‫ـ‬ S: Satisfactory
borax Sol E E ‫ـ‬ N: Non Satisfactory
boric acid sat. sol. E E ‫ـ‬
sodium hypochlorite 20% E ‫ـ‬ Temperature C°
sodium metaphospate sol. E ‫ـ‬ ‫ـ‬ Reagent Concentration 20C 60C 100C
sodium nitrate sat. sol. E E ‫ـ‬ Formic acid 85% S N N
sodium ortho-phosphate sat. sol. E E ‫ـ‬ S S
Formic acid (anhydrous) 100% S
sodium perborate sat. sol. E ‫ـ‬ ‫ـ‬
fructose Sol. E E E
sodium silicate sol. E E ‫ـ‬
Fruit juice E E E
sodium sulfide sat. sol. E ‫ـ‬ ‫ـ‬
glucose 20% E E E
sodium sulfite 40% E E E
sodium sulphate sat. sol. E E ‫ـ‬ Glycerine 100% E E E
sodium thiosulphate sat. sol. E ‫ـ‬ ‫ـ‬ Glycolic acid 30% E - -
soybean-oil E S ‫ـ‬ Hexane 100% S S -
stannic chloride Sat. Sol E E ‫ـ‬ Hydrobromic. Acid Up to 48% E S N
succinic acid Sat. Sol E E ‫ـ‬ Hydrocloryc acid 27% E E E
sulphur dioxide, dry, gas 100% E ‫ـ‬ ‫ـ‬ Hydrocloryc acid 10% E E -
sulphur dioxide, wet, gas 100% E ‫ـ‬ ‫ـ‬ Hydrocloryc acid 30% E S S
sulphuric acid up to 10% E E E Hydrocloryc acid 3576% E - -
sulphuric acid 100% E E ‫ـ‬ E E -
Hydrocloryc acid, gas, dry 100%
sulphuric acid 50% E S E
Hydrofluoic acid Dil. Sol. E - -
sulphuric acid 96% E S N
Hydrofluoic acid 40% E - -
sulphourous acid sol. E ‫ـ‬ ‫ـ‬
hydrogen 100% E - -
tartaric acid 10% S E ‫ـ‬
thiophene 100% E S ‫ـ‬ Hydrogen peoxide Up to 10% E - -
trichloracetic acid up to 50% S E ‫ـ‬ Hydrogen peoxide Up to 30% E - -
triethano amine sat. sol. S ‫ـ‬ ‫ـ‬ Hydrogen sulphide, gas ,dry 100% E E -
urea sat. sol. E ‫ـ‬ ‫ـ‬ iodine (alcoholic solution) E - -
vinegar E E ‫ـ‬ isopropylalcohol 100% E E E
water, brackish E E E isopropylether 100% S - -
water, distilled Sat. Sol E E E jelly 100% E E -
water, drinkable E E E
water, mineral E E E
water, sea water E E E

22 23
 GM Pipes & Fittings

Chemical Resistance Tables

E: Good
S: Satisfactory
N: Non Satisfactory

Temperature C° Temperature C°
Reagent Concentration 20C 60C 100C Reagent Concentration 20C 60C 100C
Lactic acid Up to 90% E E - butane 100% E E -
lanolin E S - butanol 100% E S S
Linseed-oil E E - butyglycol 100% E - -
Magnesium carbonate Sat. sol. E E E butyphenol Cold sat. sol. E - -
Magnesium chloride Sat. sol. E E - Butly phtalate 100% E S S
Mercurous nitrate Sol. E E - Calcim carbonate Sat. sol. E E E
mercury 100% E E - Calcium chloride Sat. sol. E E E
Metly acetate 100% E - - Calcium hydroxide Sat. sol. E E -
Metly alcohol 5% E S S Calcium nitrate Sat. sol. E E -
Metly ethly ketone 100% E - - Carbon doixide, gaseus, dry 100% E E -
metlylamine Up to 32% E - - Carbon doixide, gaseus, wet E E -
milk E E E Carbon di-sulphide 100% N N N
Monochloracetic acid Over 85% E E - Carbon tetrachloride 100% N N N
naphta E N N Castor- oil 100% E E -
nickel chloride Sat. sol. E E - Chloroethanol (-2chlorethanol) 100% E - -
nickel nitrate Sat. sol. E E - Chrome alum Sat. sol. E E -
nickel sulphate Sat. sol. E E - Chromic acid Up to 40% S S N
nitric acid 10% E N N Citric acid 10% E E E
nitric acid 30% S - - Coconut-oil E - -
nitric acid, fuming N N N Corn-oil E S -
nitrobenzene 100% E S - Cotton-oil E S -
olive-oil E E S cresol Over 90% E - -
oxalic acid Sat. sol. E S N Cupric chloride Sat. sol. E E -
Cupric nitrate 30% E E E

24 25
 GM Pipes & Fittings

Dimensions table according to DIN 8077

Wall thickness and mass

D 20 26 12.5 8.3 5 3.2 2.5 2
Temperature C° PN 2.5 3.2 4 6 10 16 20 25
Reagent Concentration 20C 60C 100C (bar)
Cupric sulphate Sat. sol. E E - SDR 41 33 26 17.6 11 7.4 6 5
cyclohexane 100% E - - S Mass S Mass S Mass S Mass S Mass S Mass S Mass S Mass
cyclohexanol 100% E S - In In In In In In In In
Kg/m Kg/m Kg/m Kg/m Kg/m Kg/m Kg/m Kg/m
dextrin Sol. E E -
10 - - - - - - - - - - - - 1.8 0.046 2.0 0.050
dextrose Sol. E E -
12 - - - - - - - - - - 1.8 0.057 2.0 0.062 2.4 0.071
di-butly phtalate 100% E S N
100% S - - 16 - - - - - - - - - - 2.2 0.095 2.7 0.110 3.3 0.128
di-chloroacetic acid
di-chlorothylene 100% S - - 20 - - - - - - - - 1.9 0.107 2.8 0.148 3.4 0.172 4.1 0.198
di-ethanolamine 100% E - - 25 - - - - - - - - 2.3 0.164 3.5 0.230 4.2 0.266 5.1 0.307
di-ethyl ether 100% E S - 32 - - - - - - 1.8 0.172 2.9 0.261 4.4 0.370 5.4 0.434 6.5 0.498
di-ethylen glycol 100% E E - 40 - - - - 1.8 0.217 2.3 0.273 3.7 0.412 5.5 0.575 6.7 0.671 8.1 0.775
di-glycolic acid Sat. sol. E - - 50 - - 1.8 0.274 2.0 0.301 2.9 0.422 4.6 0.638 6.9 0.896 8.3 1.04 10.1 1.21
di-isoctyl phtalate 100% E S - 63 1.8 0.349 2.0 0.382 2.5 0.471 3.6 0.659 5.8 1.01 8.6 1.41 10.5 1.65 12.7 1.91
di-methylamine 100% E - - 75 1.9 0.438 2.3 0.528 2.9 0.647 4.3 0.935 6.3 1.41 10.3 2.01 12.5 2.34 15.1 2.70
di-methylformamide 100% E E - 90 2.2 0.616 2.8 0.758 3.5 0.936 5.1 1.33 8.2 2.03 12.3 2.87 15.0 3.36 18.1 3.88
di-octyl phtalate 100% S S - 110 2.7 0.903 3.4 1.12 4.2 1.37 6.3 1.99 10.0 3.01 15.1 4.30 18.3 5.01 22.1 5.78
dioxan 100% S S - 125 3.1 1.18 3.9 1.45 4.8 1.76 7.1 2.55 11.4 3.91 17.1 5.53 20.8 6.47 25.1 7.46
ethanolamine 100% E - - 140 3.5 1.48 4.3 1.80 5.4 2.23 8.0 3.20 12.7 4.87 19.2 6.95 23.3 8.12 28.1 9.35
Ethylalcohol (ethanole) Up to 95% E E - 160 4.0 1.91 4.9 2.32 6.2 2.92 9.1 4.17 14.6 6.33 21.9 9.04 26.6 10.6 32.1 12.2
Ethylene chloride 100% N N - 180 4.4 2.38 5.5 2.94 6.9 3.63 10.2 5.25 16.4 8.07 24.6 11.4 29.0 13.4 36.1 15.4
athyleneglycole 100% E E E 200 4.9 2.92 6.2 3.68 7.7 4.50 11.4 6.50 18.2 9.95 27.4 14.1 33.2 16.5 - -
formaldehyde 40% E - - 225 5.5 3.70 6.9 4.57 8.6 5.65 12.3 8.19 20.5 12.6 30.8 17.9 37.4 20.9 - -
Formic acid 10% E E S
250 6.2 4.63 7.7 5.67 9.6 6.99 14.2 10.1 22.7 15.5 34.2 22.1 - - - -

26 27
 GM Pipes & Fittings

Pipes

FIRST: SPECIAL FITTINGS

PRODUCED BY INJECTION
PIPE PN 10 (SDR 11) ALUMINIUM FOILED PIPE
PPGMP 10 PPGPP20AL
DIMENSION (mm) Packing Quant. DIMENSION (mm) Packing Quant.
20 25 16 25
25 20 20 20
32 10 25 15
40 5
32 10
50 5
40 5
63 3
75 2
50 3
Socket End Cap
63 2
90 2
110 1 ‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm)
125 1 GM-20S‫‏‬ 20 GM-20C‫‏‬ 20
GM-25S‫‏‬ 25 GM-25C‫‏‬ 25
PIPE PN 20 (SDR 6) GM-32S‫‏‬ 32 GM-32C‫‏‬ 32
PPGMP 20
DIMENSION (mm) Packing Quant.
GM-40S‫‏‬ 40 GM-40C‫‏‬ 40
16 30 GM-50S‫‏‬ 50 GM-50C‫‏‬ 50
20 25 GM-63S‫‏‬ 63 GM-63C‫‏‬ 63
25 20
GM-75S‫‏‬ 75 GM-75C‫‏‬ 75
32 10
40 5 GM-90S‫‏‬ 90 GM-90C‫‏‬ 90
50 5 GM-110S‫‏‬ 110 GM-110C‫‏‬ 110
63 3
75 2
90 2
110 1
125 1

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 GM Pipes & Fittings

Tee 90 Reducer Reducer o

Elbow 90 Elbow 45
‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm)
GM-R 25 / 20 25 / 20 CODE‫‏‬ DIMENSION (mm) ‫‏‬CODE DIMENSION (mm)
‫‏‬GM-RT25 / 20 25 / 20
GM-R 32 / 20 32 / 20 GM-20E90‫‏‬ 20 GM-20E45‫‏‬ 20
‫‏‬GM-RT32 / 20 32 / 20
GM-R 32 / 25 32 / 25 GM-25E90‫‏‬ 25 GM-25E45‫‏‬ 25
‫‏‬GM-RT32 / 25 32 / 25
GM-R 40 / 20 40 / 20 GM-32E90‫‏‬ 32 GM-32E45‫‏‬ 32
‫‏‬GM-RT50 / 20 50 / 20
GM-R 40 / 25 40 / 25
GM-40E90‫‏‬ 40 GM-40E45‫‏‬ 40
‫‏‬GM-RT50 / 25 50 / 25 GM-R 40 / 32 40 / 32
GM-50E90‫‏‬ 50 GM-50E45‫‏‬ 50
‫‏‬GM-RT50 / 32 50 / 32 GM-R 50 / 20 50 / 20
GM-63E90‫‏‬ 63 GM-63E45‫‏‬ 63
‫‏‬GM-RT63 / 20 63 / 20 GM-R 50 / 25 50 / 25
GM-R 50 / 32 50 / 32 GM-75E90 75 GM-75E45‫‏‬ 75
‫‏‬GM-RT63 / 25 63 / 25
GM-R 63 / 20 63 / 20 GM-90E90 90 GM-90E45‫‏‬ 90
‫‏‬GM-RT63 / 32 63 / 32
GM-R 63 / 25 63 / 25 GM-110E90 110 GM-110E45‫‏‬ 110
‫‏‬GM-RT63 / 50 63 / 50
GM-R 63 / 32 63 / 32
‫‏‬GM-RT75 / 32 75 / 32
GM-R 63 / 50 63 / 50
‫‏‬GM-RT75 / 50 75 / 50
GM-R 75 / 32 75 / 32
‫‏‬GM-RT75 / 63 75 / 63 GM-R 75 / 50 75 / 50
‫‏‬GM-RT90 / 32 90 / 32 GM-R 75 / 63 75 / 63
‫‏‬GM-RT90 / 50 90 / 50 GM-R 90 / 50 90 / 50
‫‏‬GM-RT90 / 63 90 / 63 GM-R 90 / 63 90 / 63

‫‏‬GM-RT90 / 75 90 / 75 GM-R 90 / 75 90 / 75
GM-R 110 / 63 110 / 63
‫‏‬GM-RT110 / 63 110 / 63
GM-R 110 / 75 110 / 75
‫‏‬GM-RT110 / 75 110 / 75
GM-R 110 / 90 110 / 90
‫‏‬GM-RT110 / 90 110 / 90

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 GM Pipes & Fittings

o
Flangeadapter Tee 90 Female Adaptor with Male Socket With
Brass Insert Brass Insert
‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm)
GM-ST‫‏‬75 75 GM-FS20 / 0.5 20 / 1 / 2
GM-20T‫‏‬ 20 GM-20 MS 20 / 0.5 20 / 0.5
GM-FS20 / 3 / 4 20 / 3 / 4
GM-ST‫‏‬90 90 GM-25T‫‏‬ 25 GM-20 MS 20 / 3 / 4 20 / 3 / 4
GM-FS25 / 0.5 25 / 0.5
GM-ST‫‏‬110 110
GM-32T‫‏‬ 32 GM-FS25 / 3 / 4 25 / 3 / 4 GM-25 MS 25 / 0.5 25 / 0.5
GM-40T‫‏‬ 40 GM-FS32 / 3 / 4 32 / 3 / 4 GM-25 MS 25 / 3 / 4 25 / 3 / 4
GM-50T‫‏‬ 50 GM-FS32 / 1 32 / 1 GM-32 MS 32 / 3 / 4 32 / 3 / 4
GM-FS50 / 1.5 50 / 1.5
GM-63T‫‏‬ 63 GM-32 MS 32 / 1 32 / 1
GM-FS63 / 2 63 / 2
GM-75T‫‏‬ 75 GM-FS75 / 2.5 75 / 2.5
GM-50 MS 50 / 1.5 50 / 1.5
GM-90T‫‏‬ 90 GM-FS90 / 3 90 / 3 GM-63 MS 63 / 2 63 / 2
GM-110T‫‏‬ 110 GM-FS110 / 4 110 / 4 GM-75 MS 75 / 2.5 75 / 2.5
GM-90 MS 90 / 3 90 / 3
GM-110 MS 110 / 4 110 / 4

32 33
 GM Pipes & Fittings

o
Tee 90 with Brass Insert Valve Base Elbow with Brass Insert Elbow with Brass Insert

‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm)
GM-TF20 / 0.5 20 / 0.5 GM-VB20 / 3 / 4 20 x 3 / 4
GM-EF20 / 0.5 20 / 0.5 GM-EFB25 / 3 / 4 25 x 3 / 4
GM-TF25 / 0.5 25 / 0.5 GM-VB25 / 3 / 4 25 x 3 / 4
GM-EF25 / 0.5 25 / 0.5 GM-EFB32 / 1 32 x 1
GM-TF25 / 3 / 4 25 / 3 / 4
GM-TF32 / 0.5 32 / 0.5
GM-TF32 / 3 / 4 32 / 3 / 4
GM-TF32 / 1 32 / 1

Cross over with socket Cross over

‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm)
GM-B20 20 GM-B20 20
GM-B25 25

34 35
 GM Pipes & Fittings

CERTIFICATES

Ball Valve Valve

‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm)
GM-BV20 20 GM-V20 20
GM-BV25 25 GM-V25 25
GM-BV32 32 GM-V32 32
GM-BV40 40
GM-BV50 50
GM-BV63 63

Super Valve Global Valve

‫‏‬CODE DIMENSION (mm) ‫‏‬CODE DIMENSION (mm)
GM-SV20 20 GM-GV20 20
GM-SV25 25 GM-GV25 25
GM-SV32 32 GM-GV32 32

36 37
 GM Pipes & Fittings

38 39
 GM Pipes & Fittings

40 41
42
GULF MANUFACTURERS CO.
S/N Page No. Amendment Amendment by

S/N Page No. Amendment Amendment by

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44
GULF MANUFACTURERS CO.
S/N Page No. Amendment Amendment by

S/N Page No. Amendment Amendment by

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 [Link]

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