Field Estimating & Project Control Guide
Field Estimating & Project Control Guide
Bolt supply management is critical because running out of bolts is seen as a significant delay risk, and incorrectly bolting introduces risks of rework, schedule delays, and quality failures. Ensuring a steady supply of the right bolts helps avoid these issues and supports uninterrupted project progress .
Post-award prioritization is critical for maintaining project timelines as it includes ordering long-lead items such as galvanized steel promptly and requesting necessary drawings immediately. This helps prevent delays related to supply chain or initial setup, ensuring that site visits and reconnaissance can occur early to address any access, laydown, or equipment constraints before they impact the schedule .
Safety enforcement is treated as a significant factor in productivity calculations because different levels of safety enforcement (e.g., strict, moderate, zero tolerance) impact the pace and process of work. By incorporating safety guidelines into the productivity factor, estimators anticipate and mitigate potential delays and productivity changes, thus managing project risk and ensuring smoother execution .
The Estimator Playbook stresses the importance of thoroughly reviewing drawings before any estimating begins by confirming drawing completeness, revision status, scope boundaries, and the appropriate measurement system. This meticulous review ensures accuracy in projecting effort and resource needs, reducing the risk of estimation failures such as double-counting or missed items .
The Playbook recommends using the first 5–7 days of a project to observe actual production speed and compare planned versus actual progress. Regular reviews of expected versus actual performance figures during this period help identify and rectify discrepancies early, facilitating smoother project execution .
The Estimator Playbook suggests that change orders and variations should be reviewed immediately with the site Foreman. By addressing the impact of changes related to sequence, access, and productivity before execution, rather than after delays, the risk of rework and schedule disruptions is minimized. This proactive approach prevents assumptions that the site will resolve unexpected issues independently .
The Estimator Playbook advises a detailed review of project specifications and discussion with general contractors about equipment selection, considering equipment weight, access limitations, and scheduling impacts. Delays due to equipment factors are seen as planning issues, emphasizing the importance of early, informed decisions to prevent schedule disruptions .
Initial site visits are prioritized to identify potential access constraints, laydown limitations, and equipment restrictions early in the project. These visits allow for planning adjustments before they become critical issues, thereby supporting the project's adherence to the timeline and budget .
Cambered steel is given special consideration during estimates because its unique fabrication and erection challenges can significantly impact costs and timelines. Tracking cambered steel separately allows for more accurate estimates, preventing unexpected cost overruns or delays during the project execution phase .
Bid document preparation is vital as it ensures that scope inclusions and exclusions are clearly stated and that the estimate is reviewed for completeness, constructability, and execution feasibility. This rigorous preparation reduces the likelihood of misunderstandings or miscommunications during project execution, thus aiding in smoother project management and risk mitigation .