ENGR AIAN

MACHINE DESIGN
NOTES + FORMULAS
Here’s a summary of important notes from
various review materials
 MACHINE DESIGN
Arc of contact /Angle of wrap (open belt)
~ V-belts <

180-60(DDs
> V-belt section
↓s =
180 - Esint
(DIPs) =

60(D-
xc =
180 + 2 sin
-

(D-Ps) = 180 +

> Number of belts

(kW)
= Power capacity<
power rating >
(kW/belt)
-

(B 26) -

↓ < length chain

~ Drive
section
type
> Roller Chain
denotes HEAVY senes

-
constructed of cords) Cotton , rattan , synthetic, steel) and fabric w/rubber ↑

XXH -
# - no . Of Strands

>
V-pulley ↓
dia O-sta chain
-
hub diameter :
(1 5-2 0) x shaft .
no Of
chain
weight
.
. .

hub 1-2 inches 18" in -light

roller less bushing chain
-

length :

the pitch
-

groove angle belt section

sta series
of
pulley angle
(4 -

2)
↓ ) double strand

pitch = 0 5 in
.

OPTIMUM
*
.
T1 > Tz

(lighta -made of steel for common application

>
sprocket -

sprocket type
> Rotational Power of a pulley
-
material
↑ SR
p =
2πTN =
Fr cast iron large sprockets+
steel small sprockets
> Power Transmission efficiency stainless steel) corrosion resistance
Bronze

The
e +=
Paren TINI
be hardened if T < 25 and drive is
-

sprocket teeth must if

> Belt tension due to tangential Force heavily loaded ,
rus@ high speeda abrasive condition and

requires extremely long life

angle of contact

= effective
no >-
*
e =
T2 =

Ti sprocket type
> CefF .
OF Friction belt pull
↑

power capacity of the drive (design power XX XX XX

W
In ↓
Of
Pd Nameplate rating X SF chain no
= .

no no teeth

>
Speed Ratio
(wo belt slippage) strands

=
SR > pitch diameter
diameter > sprocket pitch 140 B 16) > -
16 teeth

chain pitch ↓ nub on one side

pitch did .
=

# 40 chain
(ot teath)
> Belt speed sin

V =
TDN or ztrN
> Lubrication type

<
speed Ratio (wI belt slippage Type I manual Lubrication

Type Il Drip Lubrication

% BS =

(1 - x0 Type
Type
III

IV
Bath or

oil stream
Disc Lubrication

Lubrication

= (1 5) -

>
Speed Ratio

(open drive
< Pitch length of the belt
=
(D Ds) -

- =
2
+ (D Ds) + +
↑C
> chain speed , no of teeth

(i) V PIN <rpm)

=

chain pitch (in)

 > chain Tension

Fc =

Th = Toraneexeris
↓
~ shafts
diameter
pitch > material selection

> Rotational power of sprocket how carbon cold drawn ANSI 1020 1050
-

or Hot rolled

Fc()
TN 1340 3140 50 4140,
Fc(f)N
p =
= = ANSI -
50 ,
-

Heat treated 4340 5140 8650

, ,

> Power Transmission efficiency carburizing grade ANSI 1020 , 4320 , 4820 , 8620

The
e +=
Paren TINI
* 95-99 % Std steelshaft for agril machines : 1020 cold rolled

sta stainless steel shaft : 304 ,

316

Design power BASIS : allowable shear stress of 41 369 MPa .

for steel

shear stress
or 6000 psi
Pa =
PNXSF > Allowable

Sut
=T =1 design
MSF Fallowable
=
0 c .
>

power
as
↓
shaft angular speed

> Chain length in pitches > Torsional Stear stress > Torsional Rigidity

()(cp)
Tr
(p
=
2(p +

2
+
E +
- +=
I
0 =
Th

GJ
> Center-to-center distance
> Polar moment of shafts
-
not less than 1 . 5 X Dr , sprocket
-

solid circular shaft -

Hollow circular
chain pitch
-

300 < C < 50p - >

r4) π(D4 &4)

Tr B T(RT
- -

- = =
J = =

~ Gears 32

> Fundamental Law of

Gearing
W2 di Th
shaft components
r
- =
~ Miscellaneous
=

W dz Tz
,
< Pins

axial positioning I transfer of torque and for thrust

Diametral pitch /Pitch for
-

< Number
> circular pitch <
Retaining Kings
shoulder or sleeves
diameter -used instead of shaft
I pitch
=
Pc Pa = & -

d T -no · of teeth > Set screw

> module m-module -

transfer torque for light applications
C enter distance
> -

set screw length :

1/2 X shaft dia .

m
= c = m(t , + +z)
< keys a keyways
2
shaft + hub material
-
must have lower shearing strength than
> Gear Types 1020 annealed (or cold rolled
-
material : AlsI

spur Gear-axes are parallel -

Tensile strength : 393 Mpa

98-99 % shaft did.

eff 114
-

-key width
=
.
: X

contact
-

Helical cear-gradual 5
he shaftaaea
dia. 16
-

eFF
=
96-98 % (paralle) ; 50-90 % (cross-axis) Square key shaft .
.

shaftdia
.
.

b =

shaft did 6 51
Hemingtone Gear-high power application Parallel key
-
< .

wor gear-high speed ratio

round)
-

linear notion conversion - use

Type A (both ends
Rack and Pinion-rotary
-

(straight miter 1 5x shaft dia.

Bevel Gear-angle between shaft key length should not exceed
or -

.
-

oriented at 90
-

multiple key must be