Mastercam Lathe Custom Tools Guide
Mastercam Lathe Custom Tools Guide
CUSTOM TOOLS
TUTORIAL
August 2018
MASTERCAM LATHE CUSTOM TOOLS TUTORIAL
August 2018
© 2018 CNC Software, Inc. – All rights reserved.
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TABLE OF CONTENTS
Introduction 5
Conclusion 51
Mastercam Resources 51
Contact Us 51
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Mastercam Lathe Custom Tools Tutorial—Introduction
INTRODUCTION
In this tutorial, you learn to create lathe custom tools, as well as explore the parameters that you must understand
to create valid tools. Specifically, you learn about the following topics.
Tutorial Goals
l Drawing a lathe custom tool
WARNING: Screen colors in the tutorial pictures were modified to enhance image quality; they may not
match your Mastercam settings or the tutorial results. These color differences do not affect the lesson or
your results.
l The tutorials cannot be used with Mastercam Demo/Home Learning Edition. The Demo/HLE file format
(emcam) is different from Mastercam (mcam), and basic Mastercam functions, such as file conversions and post-
ing, are unavailable.
l Each lesson in the tutorial builds on the mastery of the preceding lesson's skills. We recommend that you com-
plete them in order.
l Additional files may accompany a tutorial. Unless the tutorial provides specific instructions on where to place
these files, store them in a folder that can be access from the Mastercam 2019 workstation, either with the
tutorial or in any location that you prefer.
l You will need an internet connection to view videos that are referenced in the tutorials. All videos can be
found on our YouTube channel:
[Link]/user/MastercamTechDocs
l All Mastercam tutorials require you to configure Mastercam to work in a default Metric or Inch configuration.
The tutorial provides instructions for loading the appropriate configuration file.
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CREATING A VERTICALLY ORIENTED TOOL
In this lesson, you create a vertically oriented tool that will be used in the machine’s upper turret to cut material on
the left spindle. To do this, you must complete the following procedures:
OR
b. Choose Configuration from Mastercam's Backstage View to open the System Configuration dialog
box.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
d. Click OK.
Because tool geometry must be on its own level, with no other geometry, you should pick a level number
that you are unlikely to use in your part drawings.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
You must use different colors to draw the tool’s insert and holder. The recommended color for “insert up” is
14. For “insert down,” the recommended color is 138. For the holder, use color 116.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
9. In the function panel, set Length to 20, Angle to 45, and press [Enter].
10. Draw another line from the first line’s upper endpoint.
11. Set the line’s Length to 20, Angle to 90, and press [Enter].
12. Draw a line from the previous line’s endpoint, giving it a Length of 35 and an Angle of 0.
13. Draw a line from the previous line’s endpoint, giving it a Length of 25 and an Angle of 270.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
14. Draw a final line that closes the insert’s shape, and click OK to exit the function panel.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
3. Select the tip’s two lines, set Radius to 0.8, and click the function panel’s OK button.
The insert moves to the origin, with the tip arc’s centerpoint centered at 0,0.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
7. Right-click again, and select Clear Colors and then press [F9] to turn on the axes in the graphics window.
8. Zoom in on the origin, and notice how the insert’s tip is now positioned.
The insert’s position in the graphics window determines how you define the tool’s parameters in Mastercam.
For example, if you were to leave the insert’s position as it is in Step 8, when you set the tool’s parameters,
you would choose the compensation point shown below.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
The more common position for a vertically oriented tool is with the insert’s driving point fully in the upper-
right quadrant of the graphics window. In this case, you would set the compensation point and tool center as
shown in the following image.
In the remaining steps of this exercise, you move the insert into the graphics window’s upper-right quadrant.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
13. Zoom in on the origin to see that the insert’s tip is now oriented correctly.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
14. Fit the insert to the graphics window, and choose Clear Colors to restore the insert’s color to yellow.
15. Your completed lathe tool insert should look like the image below.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
3. Draw a line starting at the midpoint of the insert’s lower line, setting its Length to 45 and its Angle to 111.
4. Draw a line from the top end of the previous line, setting its Length to 210 and its Angle to 90.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
5. Draw a line from the top end of the previous line, setting its Length to 50 and its Angle to 0.
6. Draw a line from the right end of the previous line, setting its length to 247 and its angle to 270.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
7. Draw a final line that closes the holder’s shape, and click OK to exit the Line Endpoints function panel.
Note: The geometry used for custom tools is scaled to the current system units (inch or metric). Mastercam
assumes that the file with the tool geometry uses the same units selected on the Parameters tab of the
Define Tool dialog box.
l Geometric Tool Orientation: Tells Mastercam how to interpret the tool profile geometry, including cut and
plunge direction.
l Tool Geometry: Tells Mastercam whether to read the geometry from a file or from a level in the current
part file.
l Tool Orientation in Turret: Defines how the tool is mounted in the turret, including cut and plunge dir-
ection.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
l Compensation: Determines the tool compensation to use when Mastercam calculates a toolpath.
In this exercise, you set the orientation and position of the tool.
2. Select Lathe Tool Manager from the Lathe Turning contextual tab.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
5. Ensure that for Geometric Tool Orientation In TOP Plane, orientation 1 is selected.
This is the orientation of the tool’s geometry as it is viewed in the Top plane. Note that choices 1 and 5 have
the same geometric orientation, but the cut and plunge directions are different. Orientation 5 is typically
used for horizontal tools.
This is the orientation of the tool as it will be mounted in the turret. Note that, again, choices 1 and 5 have the
same geometric orientation, but the cut and plunge directions are different.
Note: If your machine has a B axis head, capable of rotating the tool for cutting at any angle, then the custom
tool must be defined in the tool change orientation position.
7. Under Tool Geometry, select Level, and ensure that the level shown is 111. This is the level on which you
drew the tool geometry.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
Note: If you have your tool geometry in a separate file, you would choose the File option, and then use
Select to browse to the file containing the custom tool.
The dialog box minimizes so that you can access the graphics window.
Mastercam returns you to the Define Tool dialog box, with 0.8 entered for Corner Radius (mm).
The dialog box minimizes so that you can access the graphics window.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
11. Zoom in on the insert’s tip, and select the fillet arc’s centerpoint.
Mastercam returns you to the Define Tool dialog box, with X0.800 Z0.800 mm entered as the tool's center.
2. Click the Parameters tab, and ensure that the first Compensation option is selected.
This selection specifies that compensation for a toolpath is based on the sharp corner of the tip corner radius.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
l Mounting Position: Specifies whether the tool is mounted vertically or horizontally in the turret.
l Reverse tool: Specifies if you want the tool rotated in the turret 180 degrees from the default orientation.
For example, you would use this option when you want to use a general turning tool for ID turning or a bor-
ing bar for OD machining.
l Default Active Spindle: Defines the spindle that Mastercam selects by default when you use this tool in an
operation.
l Tool Angle: Specifies the angle the tool is rotated for the toolpath.
l Home Position: Specifies the position to which the tool moves for tool changes.
b. Turret to Top.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
Your settings (except possibly Home Position) should match the above image. Notice that, in Mount-
ing Position, the vertical tool picture is oriented as you expect for the upper turret, left spindle.
5. The dialog box minimizes so that you can see the tool’s current state in the graphics window, as shown in the
following image.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
Note: As you manipulate the tool’s setup, use Draw Tool often to check the results of your changes and to
ensure that the tool looks as you expect.
2. Right-click in the graphics window, and set the level to 1 by typing the level number into the box.
3. Use Line Endpoints to draw a line in the upper-left quadrant (minus X and plus Y position), setting its Length
to 200 and its Angle to 0.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
You will use this line to create a simple Lathe Finish toolpath.
6. Select Finish from the General gallery on the Lathe Turning contextual tab.
7. Chain the line as shown in the following image, and click OK.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
12. Press Play to backplot the toolpath to ensure that it works as expected.
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Mastercam Lathe Custom Tools Tutorial—1: Creating a Vertically Oriented Tool
13. If you do not see the tool and holder, turn them on in the Backplot dialog box. These settings are off by
default.
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GRAPHICAL ORIENTATION AND TOOL SETTINGS
In this lesson, you experiment with some of the tool settings to see how they relate to the tool’s location in the
graphics window. You will see that you can draw the tool wherever you like, but that the tool’s position affects the
settings you must use, as well as the relative location of the toolpath.
Continue with the part file you completed in the previous lesson, or load the CustomTool04 file included with this
tutorial.
Note: Make sure that you change the Tool Orientation In Turret setting and not the Geometric Tool Ori-
entation In TOP Plane setting. Because the geometric orientation is based on how you drew the tool in the
graphics window, you do not need to change it once it is set.
3. Select Draw Tool, and notice how the tool orientation has changed to match the selected option.
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Mastercam Lathe Custom Tools Tutorial—2: Graphical Orientation and Tool Settings
5. Click Yes to accept that the changes will update the operation.
8. Press Play to backplot the operation, and notice how the tool is now oriented in the opposite direction.
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Mastercam Lathe Custom Tools Tutorial—2: Graphical Orientation and Tool Settings
10. Select the custom tool again in Toolpaths Manager, and change Tool Orientation In Turret to 5.
11. Click Draw Tool, and notice how the tool orientation has changed to match the selected option.
12. Press [Enter] to return to the dialog box, and click OK.
13. Click Yes to accept that the changes will update the operation.
15. Backplot the operation, and notice how the tool’s orientation has changed.
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Mastercam Lathe Custom Tools Tutorial—2: Graphical Orientation and Tool Settings
17. Select the custom tool and change Tool Orientation In Turret back to 1, and click OK.
18. Click Yes to accept that the changes will update the operation.
2. In the graphics window, select all of the tool geometry, and press [Enter].
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Mastercam Lathe Custom Tools Tutorial—2: Graphical Orientation and Tool Settings
4. In the Delta settings, if you see Z, D, and Y, right-click in the graphics area, and choose Front, and then set
the orientation back to Top.
6. Right-click in the graphics window and select Clear Colors to reset the tool’s color values.
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Mastercam Lathe Custom Tools Tutorial—2: Graphical Orientation and Tool Settings
8. Zoom in on the origin to see how the insert’s tip is now oriented.
10. Backplot, and notice that the image of the tool is now above the toolpath.
This is because you have moved the tool’s centerpoint to X5.8, Y5.8, but Mastercam still thinks it’s at X0.8,
Y0.8.
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Mastercam Lathe Custom Tools Tutorial—2: Graphical Orientation and Tool Settings
13. Select the center of the arc to reset the tool center to its new location.
15. Click OK in the Define Tool dialog, click Yes in the message that displays, and regenerate the toolpath.
17. Notice that the tool is now back in the correct position, but the toolpath has been moved down by 5 mm.
This is because the relative position of the tool to the toolpathed geometry has changed by 5 mm.
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Mastercam Lathe Custom Tools Tutorial—2: Graphical Orientation and Tool Settings
7. Select the center of the arc shown below to reset the tool's centerpoint.
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Mastercam Lathe Custom Tools Tutorial—2: Graphical Orientation and Tool Settings
8. Click OK in the Define Tool dialog box, and then click Yes in the message box that displays.
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CREATING A HORIZONTALLY ORIENTED TOOL
In this lesson, you create a horizontally oriented tool that will be used in the machine’s upper turret to cut material
on the right spindle. To do this, you complete the following procedures:
1. Open CustomTool02, either the one you created or the one included with this tutorial.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
6. Click the horizontal arm of the rotation gnomon, and rotate the tool -90 degrees.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
7. Click OK. The tool geometry is now in the position shown below.
Note: If you have Delta settings with Z, D, and Y, right-click in the graphics area, and choose Front, and then
set the orientation back to Top.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
11. Click OK. The tool geometry should now be in the position shown below.
13. Zoom in on the origin, and notice how the insert’s tip is now positioned.
14. Press [Alt + F1] to fit the tool to the graphics window.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
2. Select Lathe Tool Manager from the Lathe Turning contextual tab.
5. Ensure that for Geometric Tool Orientation In TOP Plane, orientation 7 is selected.
This is the orientation of the tool’s geometry as it is viewed in the Top plane. Note that choices 3 and 7 have
the same geometric orientation, but the cut and plunge directions are different.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
This is the orientation of the tool as it will be mounted in the turret. Note that, again, choices 3 and 7 have the
same geometric orientation, but the cut and plunge directions are different.
7. In the Tool Geometry box, ensure that Level is selected and that the level shown is 111.
The dialog box minimizes so that you can access the graphics window.
9. Zoom in on the insert’s tip, and select the tip’s arc. You may see arcs that display the previous selected Corner
Radius.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
The dialog box minimizes so that you can access the graphics window.
11. Zoom in on the insert’s tip, and select the tip’s centerpoint. You may see arcs that display the previous selec-
ted Tool Center.
Mastercam returns you to the Define Tool dialog box, with X-0.800 Z-0.800 mm entered as the tool's cen-
ter.
2. Click the Parameters tab, and ensure that the first Compensation option is selected.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
This selection specifies that compensation for a toolpath is based on the sharp corner of the tip corner radius.
b. Turret to Top.
Your settings, except possibly Home Position, should match the above image.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
The dialog box minimizes so that you can see the tool’s current state in the graphics window.
2. Draw a horizontal line on the screen in the upper-right quadrant of the graphics window.
You will use this line to create a simple Lathe Finish toolpath.
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Mastercam Lathe Custom Tools Tutorial—3: Creating a Horizontally Oriented Tool
3. Select Finish from the General gallery on the Lathe Turning contextual tab.
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Mastercam Lathe Custom Tools Tutorial—Conclusion
CONCLUSION
Congratulations! You have completed the Mastercam Lathe Custom Tools Tutorial! Now that you have mastered the
skills in this tutorial, explore Mastercam's other features and functions.
You may be interested in other tutorials that we offer. Mastercam tutorials are being constantly developed, and we
will add more as we complete them. Visit our website, or select Help, Tutorials from the File tab.
Mastercam Resources
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Mastercam features and functions. Visit our website, or select Help, Tutorials from Mastercam's File tab to
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