PROCESS FLOW SHEET ----- PAINTED TECHNOLOGICAL STRUCTURES AND EQUIPMENT –
Control Doc # GLST-Flowsheet-File0051
Action taken for Process-Inputs Process Reference to Process action
Generate QAP/WPSS After Receiving order Refer to. Drg/Contract & Project Requirements
QAP & WPS Approval
Approved PO/Work
Raw Material Purchase Refer to Contract Review Form.
Generate RM Po Indent certified Refer to Drgs and Material Forecast given by customer
Raw Material receipt in Refer to Raw Material Indent and Priority of Dispatch
Generate Work Sheet Clearance Note
Works
Test reports of Ok recd from Lab
If not “ok: material not recd
Material Inspection & Welder’s
Refer to Approved QAP/WPSS
Approval
Raise Inspection Call .
.
Generate Cutting plan Refer to any special work instruction from customer
Beginning of floor fabrication
Generate Work Sheet and Project Sheet Refer to WPS PQR and approved consumable List.
Visual check and Go ahead issue Note Material Fit up Assembly inspection Refer to Drg and fabrication protocol
Call for customer fit up inspection (IF any)
If “Yes” If “No”
Material Black Stage Readiness
Detailed Internal Inspection report and QC with welding & Assembly Refer to QAP, WPS /PQR and Approved Drawing
If “Yes” If “No”
Proceed to Painting Get back to Process
Detailed Internal Inspection report and QC Painting Stage Readiness Inspection Refer to QAP & Painting Scheme
Refer to instrument check like DFT
meter/profile Gauge or adhesion strips
Vehicle requirement Given If “Yes” If “No”
Proceed For MDCC .
Generate Packing List
Proceed to Loading Get back to Painting Rework