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PPVC Module Fabrication Process Guide

The document outlines the fabrication sequence for PPVC modules, detailing steps from rebar preparation and casting of 2D panels to the installation of non-structural walls. Each step includes specific tasks such as demoulding, storage, assembly, and casting to ensure quality and accuracy. The process concludes with the delivery of the completed PPVC module.

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polas9788
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24 views13 pages

PPVC Module Fabrication Process Guide

The document outlines the fabrication sequence for PPVC modules, detailing steps from rebar preparation and casting of 2D panels to the installation of non-structural walls. Each step includes specific tasks such as demoulding, storage, assembly, and casting to ensure quality and accuracy. The process concludes with the delivery of the completed PPVC module.

Uploaded by

polas9788
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PPVC Module Fabrication Sequence

2D Precast Panel to 3D Module


(Stitching Method)
STEP 1 – Rebar Preparation for 2D Panel casting


a) Prepare reinforcement as per approved shop drawings


b) Cast 2D precast wall panel
c) Apply surface retarder approximately 1 hour after casting
STEP 2 - Demoulding 2D Panel Using Tilting table

a) After Checking the Demoulding Strength Demould


the panel carefully to prevent edge damage

b) Conduct visual inspection for cracks and surface


defects
STEP 3 - Storage & Retarder Surface Washing

a) Shift demoulded panel to designated storage area


b) Wash retarder-applied surface to expose aggregate
c) Ensure surface is clean for subsequent concrete bonding
STEP 4 -Panel Assembly & Base Slab Preparation

a) Move 2D panel to module assembly area


b) Position panel vertically using jacks at top and bottom
c) Check and adjust verticality and alignment using laser
d) Prepare formwork for base slab casting
STEP 5 -Base Slab Casting

a) Prepare base slab reinforcement as per drawings


b) Cast base slab ensuring proper joint with wall panel
by applying bonding agent to ensure good bonding
STEP 6 - Slab & Side Wall Casting

a) Install side wall and slab formwork


b) Fix reinforcement and Cast in M&E items
c) Cast side walls and slab in controlled sequence
STEP 7 - Demoulding Using Movable Formwork

a) Use movable formwork with wheels for easy Demoulding


b) Remove formwork without inducing stress on module
c) Inspect dimensional accuracy and surface quality
STEP 8 - Installation of Non-Structural Walls

a) Install internal non-structural partitions if applicable


b) Carry out final finishing works inside the module
Completed PPVC Module
Delivery of Completed PPVC Module
Thank You

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