HAZARD IDENTIFICATION & RISK ASSESSMENT (Rooftop)
Site/Plant Location : PV solar RIL DRE Jamnagar, Gujarat Job Decription : Installation of 4.4MWp Rooftop Solar Power Plant at Mosdule Building 1, Reliance
Contractor Name : Grinity Intellect Pvt Ltd. Industries Limited, Jamnagar, Gujarat.
Date of Issuance :
Safety officer:- Jaharunddin
Risk Factor(RF*) = Severity * Likelihood High = 1 5 - 25 Medium = 8 - 1 2 Low = 1 - 6
Step Job Steps Potential Hazards Risks Involved Risk rating Hazard Control Measures New Risk Rating Action by
No. S L RF (Elimination-->Substitution--> Engineering Control-- S L RF
Unstable or Fragile Roof Fall from Height, Facture, Sprain Injury, 5 4 20 Proper Inspection of roof and study of detailed plant layout 2 1 2 Site Manager
Back Injury etc.
Poor weather conditions Slip, trip and fall, Stress, Hit by flying 4 3 12 Stop the work in extreme weather condition and find immediate 2 2 4 Site Manager
particles shelter after the bad weather
forecasting
Holes in the roof (shed) Cuts, abrasion, Fall from height 5 3 15 Put your step carefully and close the holes by some adhesive 3 1 3 Site Manager
material
Losing Awareness of the Slip, trip and fall, Fatal Injury 5 3 15 Provide edge protection; if not available 2 1 2 Site Manager
edge
Site orientation and
Improper use of Personnel Leg injury,hand injury or fracture, Fatal 5 4 20 Wear standard personnel protective equipments and maintain 2 2 4 Site Manager
1 Induction of RIL's Module
Protective Equipments Injury, Slip, Trip and fall them properly
Building 1 Rooftop
Poor line of sight Slip trip and fall due to block of sight 4 3 12 Leave adequate space while marking the layout and put safety 1 2 2 Site Manager
from Chimneys, rigid vents, local nets on the sky roof if available thereof.
exhausts etc.
Pitch of the roof Fatal injury, Fall from height 5 4 20 Provide adequate lifelines and always use full body harness of 2 2 4 Site Manager
double lanyard type while
working on sloped roof
Improper Training Negligence, Lack of awareness leading to 3 4 12 Conduct daily TBT depending upon the type of work, as laid down 1 2 2 Site Manager
unexpected events by RIL
Access to roof/ceiling via Improper Placement of Slip, trip and fall, Head Injury, Hand 4 3 12 Place the ladder such that it should make 75 Degree angle with the 1 2 2 Site Manager
ladder or scaffolding ladder Injury ground surface & Use mechanical lifting device where practicable
2 Deviation from 3 Point Fall from height, 3 4 12 Follow SOP and ensure correct use of PPEs and inspect the ladder 1 2 2 Site Manager
Contact before use.
Poorly anchored scafolding Collapse of structure and severe 4 4 16 Monitor and complete an inspection of a minimum of 2 task 2 2 4 Site Manager
parts personnel injury observations
Unloading of modules & Improper Techniques Sprain injury, Permanent /Temporary 3 5 15 Conduct daily TBT and have a efficient supervision of work 3 2 6 Safety Supervisor
BOS Materials by Boom physical disability, Module/BOS material
Lift/Mobile crane Damage
Improper Training Unexpected fall of modules & BOS 3 4 12 Provide regular training and let the workers aware about the 1 3 3 Site Manager
3 materials, Lack of hazards available during
Unexpected failure of vehicle Damage to 3 5 15 Fill the checklists laid down by FPEL before using Hydra for 2 2 4 Site Manager
& modules/equipements/materials, Fatal module/material unloading.
Marking on Shed & Unmarked Sky Roof Slip, Trip & Fall, Cut/abraison or any 5 4 20 Provide net all along the sky roof to prevent fall from height 1 1 1 Site Manager
Installation of Anchor points physical injury
for Lifeline installation Marking near turbo wind Physical Injury, fall from height due to 5 3 15 Provide minimum 2 ft gap between turbo wind ventilators and 2 1 2 Site Manager
ventilators inbalance walkways/modules.
Inappropriate / Inadequate Fall from height 4 3 12 Use full body harness of IS: 3521 with double lanyard type, while 3 1 3 Site Manager
4 use of PPEs working on the roof.
Loosing awareness at the Slip, trip and fall, Fatal Injury 5 3 15 Provide edge protection; if not available 2 2 4 Site Manager
edge
Holes in the roof (shed) Cuts, abrasion, Fall from height 4 3 12 Put your step carefully and close the holes by some adhesive 1 3 3 Site Manager
material
5 Passing up Modules & BOS Improper Material Handling Damage to modules, Fatal Injury, Minor 4 3 12 Inspect the lifting equipement and fill out the checklists; if lifting 2 3 6 Site Manager
Material by lifting Vehicle or Technique. Injury. vehicle fails the fitness test,
Mnaually (if Permananent Improper Placement of Module damage, Hit by falling objects 4 5 20 Always use the sling belt with seperator while lifting the modules 1 2 2 Site Manager
staircase available) ladder led to subsequent serious personnel by Hydra and make sure the safety latch is available on hook.
injury
Installation of walkway, Damaged/Inappropriate Hand injury, eye/hand irritation 4 3 12 Use appropriate safety gloves while dealing with adhesive glue. 1 2 2 Safety Supervisor
handgloves
Mounting Brackets & Rails
to roof (MMS Installation) Inappropriate use of lanyards Slips and fall from height, minor or fatal 4 4 16 Use extention rope if lifeline are too far to reach and always make 2 3 6 Site Manager
6 injury sure than minimum 1 of the
Ergonomic Hazards Musculoskeletal Disorders 4 3 12 Have the regular intervals during working hours and try to avoid to 1 2 2 Site Manager
live in awkward position
Physical hazards physical trauma 4 4 16 Use all the materials wisely. 2 3 6 Site Manager
Installation of Solar panels Improper SOPs Quality issue may lead fire or complete 4 3 12 Follow standard operating procedures laid down by FPEL. 3 1 3 Site Manager
onto the mounting frame failure of PP
Improper profile Fixing & Hit by flying/falling objects 4 3 12 Deploy the skilled manpower and have a better supervision of 3 2 6 Site Manager
Inappropriate work
7
Inadequate adhesive Hit by flying/falling objects and major 4 3 12 make sure the adhesive material has been used in ample amount 1 2 2 Site Manager
material injury while fixing the profiles and
Inappropriate change in Unknown customer premises 5 2 10 Inform design department, in case of any change in design to 2 2 4 Site Manager
design maintain the high HSE
Damaged/inappropriate Fire, Electric shock 5 4 20 Use standard industrial Top Pliug Instead of normal/local extention 2 3 6 Site Manager
extention board board
Damged insulation of power Physical injury, fire, Electrical hazards 4 3 12 Fill the checklists laid down by FPEL before using any power tool 2 2 4 Site Manager
tool cable and check whether the
Hot & Cold Work Improper/inadequate use of fall from height, slips & Trips 5 4 20 Use IS standard PPEs and ensure the individual is wearing all the 1 3 3 Site Manager
PPEs respective PPEs (mentioned
8 (Welding, Cutting, Drilling
Damaged power tool body Cuts, burn and major physical injury 5 3 15 Fill the checklists laid down by FPEL before using any power tool 3 2 6 Site Manager
Operation) and check whether the
Use of local power tool Blast, fire, electrical hazards 5 2 10 Use CE/UL/IS rated power tool. Don’t allow the local power tools 2 1 2 Site Manager
on site
Working at hazardous Fire, explosion 4 3 12 Don’t use power tools on roof/shed and in confined space. If at all 1 1 1 Site Manager
atmosphere requied to work in such
Overloading of panels Overheating may lead to fire hazard 5 3 15 All the electrical panels/SCBs should be of adequate size to 2 2 4 Site Manager
accumulate all the electrical
Exposed electrical parts Electric shock, fire in case of flammable 4 3 12 Close all the electrical panels/SCBs properly and ensure no live 3 2 6 Site Manager
materials terminals are exposed
Improper Grounding Electric shock 5 3 15 Ensure all the electrical equipments are grounded properly 2 2 4 Site Manager
9 Electrical Panel & Inverter Damaged Insulation Electric shock, short circuit and fire 5 3 15 Ensure the insulation of all cables are not damaged and the 2 1 2 Site Manager
Installation cables/wires are of IS/ce/UL
Electric shock 4 4 16 Install Electrical Panels/SCBs & String Inverters are at appropriate 3 2 6 Site Manager
height where proper
Wet Conditions
cooling can be possible and put insulation mat near all the
electrical panels.
Imporper use of PPEs Shock, cuts, burns, and fatal injury 4 5 20 Wear IS standard Personnel protective equipments and 11 /33 KV 2 1 2 Site Manager
tested Rubber gloves while
Insecured cable tray Damage to cable insulation leading to 4 5 20 Ensure proper laying, dressing and clmaping of cables in cable tray 2 3 6 Site Manager
fire hazard
Overloading cable trays Breakdown of tray, Electric shock 5 3 15 Don’t overload the cable tray and ensure proper closure of the 3 1 3 Site Manager
Routing of Cable same.
10
(AC/DC). Inappropriate wiring Fire hazard, Electric shock 4 3 12 Comply with the design document and follow standard operating 2 2 4 Site Manager
methodology. procedure laid down by
Excessive Moisture content Wear and Tear, Electric shock 4 4 16 Secure cable tray and ensure the surface is moisture free. (Put on 1 2 2 Site Manager
insulating mat/surface)
Inadequate depth of Inadequate grounding may lead to 4 3 12 Follow earthing SOP laid down by FPEL and do not deviate from it 2 2 4 Site Manager
Earthing and LA earthing pit complete structure
11
Installation Improper laying of earthing Damge to modules during thunderstorm 5 3 15 Follow design document carefully and ensure module to module 3 1 3 Site Manager
strip for LA earthing and LA earthing
12 Cable termination unskilled manpower Physical Injury 4 4 16 carryout regular Tool box talks depending upon the type of work 2 1 2 Site Manager
lack of required materials Arc flash and subsequent hazards 4 3 12 Comply with 5S methodology and ensure all the materials are 2 2 4 Site Manager
properly sorted and are readily
lack of supervision Stress and strain injury, quality issues 4 4 16 HSE Engineeer/site manager/contractor supervisor should be 1 2 2 Site Manager
readily aavailable on site
13 Pre Commissioning Improper Inspection Electrical hazard and Fatal Injury 4 5 20 prior to charging of plant, ensure that all the modules have been 3 2 6 Site Manager
Test properly aligned on profiles
Deviation from SOP Fire, explosion 4 5 20 Read SOP thoroughly before carrying out pre commissioning test 3 1 3 Site Manager
HAZARD & RISK CALCULATOR
Probability Criteria Severity Criteria
5. Almost Certain 5. Catastrophic
•Fatality of employees, contractors, or the public
•Significant impact on the environment
4. Highly Likely • 4. Major
Likely to occur once •Extensive injury or hospitalization of employees, contractors, or the public
•Moderate impact on the environment •
Might occur once in five years
3. Likely 3. Serious
•Significant First-Aid or Medical treatment of employees, contractors, or the public
2. Unlikely 2. Minor
Might Occur once in 5 years •Minor First-Aid or Near Miss reports pertaining to an employee, contractor, environment, or a
member of the public
1. Remote 1. Negligible Other
than above