HAZARD IDENTIFICATION & RISK ASSESSM
Site/Plant Location : PV solar RIL DRE Jamnagar, Gujarat Job Decription : Installation of 4
Contractor Name : Grinity Intellect Pvt Ltd. Jamnagar, Gujarat.
Date of Issuance :
Safety officer:- Jaharunddin
Risk Factor(RF*) = Severity * Likelihood High = 1 5 - 25 Medium = 8 - 1 2 Low = 1 - 6
Step Job Steps Potential Hazards Risks Involved Risk rating
No. S L RF
Unstable or Fragile Roof Fall from Height, Facture, Sprain Injury, Back 5 4 20
Injury etc.
Poor weather conditions Slip, trip and fall, Stress, Hit by flying particles 4 3 12
Holes in the roof (shed) Cuts, abrasion, Fall from height 5 3 15
Losing Awareness of the edge Slip, trip and fall, Fatal Injury 5 3 15
Site orientation and Induction of Improper use of Personnel Leg injury,hand injury or fracture, Fatal Injury, 5 4 20
1 Protective Equipments Slip, Trip and fall
RIL's Module Building 1 Rooftop
Poor line of sight Slip trip and fall due to block of sight 4 3 12
from Chimneys, rigid vents, local exhausts etc.
Pitch of the roof Fatal injury, Fall from height 5 4 20
Improper Training Negligence, Lack of awareness leading to 3 4 12
unexpected events
Access to roof/ceiling via ladder Improper Placement of ladder Slip, trip and fall, Head Injury, Hand Injury 4 3 12
or scaffolding
2 Deviation from 3 Point Contact Fall from height, 3 4 12
Poorly anchored scafolding parts Collapse of structure and severe personnel injury 4 4 16
Unloading of modules & BOS Improper Techniques Sprain injury, Permanent /Temporary 3 5 15
Materials by Boom Lift/Mobile physical disability, Module/BOS material Damage
crane
Improper Training Unexpected fall of modules & BOS materials, 3 4 12
3 Lack of
Unexpected failure of vehicle & Damage to modules/equipements/materials, 3 5 15
Fatal
Marking on Shed & Installation of Unmarked Sky Roof Slip, Trip & Fall, Cut/abraison or any physical 5 4 20
Anchor points for Lifeline injury
installation
Marking near turbo wind Physical Injury, fall from height due to inbalance 5 3 15
ventilators
Inappropriate / Inadequate use of Fall from height 4 3 12
4 PPEs
ON & RISK ASSESSMENT (Rooftop)
Job Decription : Installation of 4.4MWp Rooftop Solar Power Plant at Mosdule Building 1, Reliance Industries Limited,
Jamnagar, Gujarat.
Hazard Control Measures New Risk Rating Action by
(Elimination-->Substitution--> Engineering Control-- S L RF
Proper Inspection of roof and study of detailed plant layout 2 1 2 Site Manager
Stop the work in extreme weather condition and find immediate shelter after 2 2 4 Site Manager
the bad weather
forecasting
Put your step carefully and close the holes by some adhesive material 3 1 3 Site Manager
Provide edge protection; if not available 2 1 2 Site Manager
Wear standard personnel protective equipments and maintain them properly 2 2 4 Site Manager
Leave adequate space while marking the layout and put safety nets on the sky 1 2 2 Site Manager
roof if available thereof.
Provide adequate lifelines and always use full body harness of double lanyard 2 2 4 Site Manager
type while
working on sloped roof
Conduct daily TBT depending upon the type of work, as laid down by RIL 1 2 2 Site Manager
Place the ladder such that it should make 75 Degree angle with the ground 1 2 2 Site Manager
surface & Use mechanical lifting device where practicable
Follow SOP and ensure correct use of PPEs and inspect the ladder before use. 1 2 2 Site Manager
Monitor and complete an inspection of a minimum of 2 task observations 2 2 4 Site Manager
Conduct daily TBT and have a efficient supervision of work 3 2 6 Safety Supervisor
Provide regular training and let the workers aware about the hazards available 1 3 3 Site Manager
during
Fill the checklists laid down by FPEL before using Hydra for module/material 2 2 4 Site Manager
unloading.
Provide net all along the sky roof to prevent fall from height 1 1 1 Site Manager
Provide minimum 2 ft gap between turbo wind ventilators and 2 1 2 Site Manager
walkways/modules.
Use full body harness of IS: 3521 with double lanyard type, while working on the 3 1 3 Site Manager
roof.
Loosing awareness at the edge Slip, trip and fall, Fatal Injury 5 3 15
Holes in the roof (shed) Cuts, abrasion, Fall from height 4 3 12
5 Passing up Modules & BOS Improper Material Handling Damage to modules, Fatal Injury, Minor Injury. 4 3 12
Material by lifting Vehicle or Technique.
Mnaually (if Permananent
staircase available) Improper Placement of ladder Module damage, Hit by falling objects led to 4 5 20
subsequent serious personnel injury
Installation of walkway, Mounting Damaged/Inappropriate Hand injury, eye/hand irritation 4 3 12
Brackets & Rails to roof (MMS handgloves
Installation)
Inappropriate use of lanyards Slips and fall from height, minor or fatal injury 4 4 16
6
Ergonomic Hazards Musculoskeletal Disorders 4 3 12
Physical hazards physical trauma 4 4 16
Installation of Solar panels onto Improper SOPs Quality issue may lead fire or complete failure of 4 3 12
the mounting frame PP
Improper profile Fixing & Hit by flying/falling objects 4 3 12
Inappropriate
7
Inadequate adhesive material Hit by flying/falling objects and major injury 4 3 12
Inappropriate change in design Unknown customer premises 5 2 10
Damaged/inappropriate extention Fire, Electric shock 5 4 20
board
Damged insulation of power tool Physical injury, fire, Electrical hazards 4 3 12
cable
Improper/inadequate use of PPEs fall from height, slips & Trips 5 4 20
8 Hot & Cold Work (Welding,
Cutting, Drilling Operation) Damaged power tool body Cuts, burn and major physical injury 5 3 15
Use of local power tool Blast, fire, electrical hazards 5 2 10
Working at hazardous atmosphere Fire, explosion 4 3 12
Overloading of panels Overheating may lead to fire hazard 5 3 15
Exposed electrical parts Electric shock, fire in case of flammable materials 4 3 12
Improper Grounding Electric shock 5 3 15
Electrical Panel & Inverter Damaged Insulation Electric shock, short circuit and fire 5 3 15
9 Installation
Wet Conditions Electric shock 4 4 16
Imporper use of PPEs Shock, cuts, burns, and fatal injury 4 5 20
Insecured cable tray Damage to cable insulation leading to fire hazard 4 5 20
Overloading cable trays Breakdown of tray, Electric shock 5 3 15
10 Routing of Cable (AC/DC).
Inappropriate wiring methodology. Fire hazard, Electric shock 4 3 12
Excessive Moisture content Wear and Tear, Electric shock 4 4 16
11 Earthing and LA Installation Inadequate depth of earthing pit Inadequate grounding may lead to complete 4 3 12
structure
Improper laying of earthing strip for Damge to modules during thunderstorm 5 3 15
LA
12 Cable termination unskilled manpower Physical Injury 4 4 16
lack of required materials Arc flash and subsequent hazards 4 3 12
12 Cable termination
lack of supervision Stress and strain injury, quality issues 4 4 16
13 Pre Commissioning Test Improper Inspection Electrical hazard and Fatal Injury 4 5 20
Deviation from SOP Fire, explosion 4 5 20
HAZARD & RISK CALCULATOR
Probability Criteria Severity Criteria
5. Almost Certain 5. Catastrophic
•Fatality of employees, contractors, or the public
•Significant impact on the environment
4. Highly Likely • 4. Major
Likely to occur once •Extensive injury or hospitalization of employees, contractors, or the public
•Moderate impact on the environment •
Might occur once in five years
3. Likely 3. Serious
•Significant First-Aid or Medical treatment of employees, contractors, or the public
2. Unlikely 2. Minor
Might Occur once in 5 years •Minor First-Aid or Near Miss reports pertaining to an employee, contractor, environment, or a member of the public
1. Remote 1. Negligible Other
than above
Provide edge protection; if not available 2 2 4 Site Manager
Put your step carefully and close the holes by some adhesive material 1 3 3 Site Manager
Inspect the lifting equipement and fill out the checklists; if lifting vehicle fails the 2 3 6 Site Manager
fitness test,
Always use the sling belt with seperator while lifting the modules by Hydra and 1 2 2 Site Manager
make sure the safety latch is available on hook.
Use appropriate safety gloves while dealing with adhesive glue. 1 2 2 Safety Supervisor
Use extention rope if lifeline are too far to reach and always make sure than 2 3 6 Site Manager
minimum 1 of the
Have the regular intervals during working hours and try to avoid to live in 1 2 2 Site Manager
awkward position
Use all the materials wisely. 2 3 6 Site Manager
Follow standard operating procedures laid down by FPEL. 3 1 3 Site Manager
Deploy the skilled manpower and have a better supervision of work 3 2 6 Site Manager
make sure the adhesive material has been used in ample amount while fixing the 1 2 2 Site Manager
profiles and
Inform design department, in case of any change in design to maintain the high 2 2 4 Site Manager
HSE
Use standard industrial Top Pliug Instead of normal/local extention board 2 3 6 Site Manager
Fill the checklists laid down by FPEL before using any power tool and check 2 2 4 Site Manager
whether the
Use IS standard PPEs and ensure the individual is wearing all the respective PPEs 1 3 3 Site Manager
(mentioned
Fill the checklists laid down by FPEL before using any power tool and check 3 2 6 Site Manager
whether the
Use CE/UL/IS rated power tool. Don’t allow the local power tools on site 2 1 2 Site Manager
Don’t use power tools on roof/shed and in confined space. If at all requied to 1 1 1 Site Manager
work in such
All the electrical panels/SCBs should be of adequate size to accumulate all the 2 2 4 Site Manager
electrical
Close all the electrical panels/SCBs properly and ensure no live terminals are 3 2 6 Site Manager
exposed
Ensure all the electrical equipments are grounded properly 2 2 4 Site Manager
Ensure the insulation of all cables are not damaged and the cables/wires are of 2 1 2 Site Manager
IS/ce/UL
Install Electrical Panels/SCBs & String Inverters are at appropriate height where 3 2 6 Site Manager
proper
cooling can be possible and put insulation mat near all the electrical panels.
Wear IS standard Personnel protective equipments and 11 /33 KV tested Rubber 2 1 2 Site Manager
gloves while
Ensure proper laying, dressing and clmaping of cables in cable tray 2 3 6 Site Manager
Don’t overload the cable tray and ensure proper closure of the same. 3 1 3 Site Manager
Comply with the design document and follow standard operating procedure laid 2 2 4 Site Manager
down by
Secure cable tray and ensure the surface is moisture free. (Put on insulating 1 2 2 Site Manager
mat/surface)
Follow earthing SOP laid down by FPEL and do not deviate from it 2 2 4 Site Manager
Follow design document carefully and ensure module to module earthing and LA 3 1 3 Site Manager
earthing
carryout regular Tool box talks depending upon the type of work 2 1 2 Site Manager
Comply with 5S methodology and ensure all the materials are properly sorted 2 2 4 Site Manager
and are readily
HSE Engineeer/site manager/contractor supervisor should be readily aavailable 1 2 2 Site Manager
on site
prior to charging of plant, ensure that all the modules have been properly 3 2 6 Site Manager
aligned on profiles
Read SOP thoroughly before carrying out pre commissioning test 3 1 3 Site Manager