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Premier Wire Rope Specialty Solutions

Premier Wire Rope is a U.S.-based company specializing in high-quality wire ropes for the North American market, emphasizing customer service and product knowledge. They maintain a strict no 'end user' sales policy, ensuring all products are supplied through distributors, who benefit from direct assistance and in-house fittings. The company aims to lead in specialty wire rope performance and technical support.

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Hendry Budianto
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0% found this document useful (0 votes)
29 views48 pages

Premier Wire Rope Specialty Solutions

Premier Wire Rope is a U.S.-based company specializing in high-quality wire ropes for the North American market, emphasizing customer service and product knowledge. They maintain a strict no 'end user' sales policy, ensuring all products are supplied through distributors, who benefit from direct assistance and in-house fittings. The company aims to lead in specialty wire rope performance and technical support.

Uploaded by

Hendry Budianto
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

“Quality. Strength. Focus.


Premier Wire Rope is an American owned and operated company with a focus on supplying high
quality specialty wire ropes to distributors in the North American marketplace.
Our sales team has extensive experience with both general purpose and specialty type wire ropes. At
Premier Wire Rope you will find in most cases that we are familiar with not only our products but also
the equipment that our product will be used with and the equipments’ application. When application
specific specialty or high performance wire ropes are required, THINK PREMIER WIRE ROPE.
Premier Wire Rope is strong on customer service and client satisfaction. We understand that
Distributors demand that their suppliers not only supply the correct, proven product but also have
the proper product knowledge required to support the product. Our view is that with wire ropes and,
especially with specialty wire ropes, what sets Premier Wire Rope apart is that we focus exclusively
on high performance specialty wire ropes. Furthermore, we aim to be among the leaders in the field
in North America when it comes to product knowledge and training.
When technical support and service is required CALL PREMIER WIRE ROPE
We at Premier Wire Rope have a STRICT no “end user” sales policy, and all of our products and
services reach the end user solely through our clients or distributor base.
Our distributors benefit from this when our direct assistance with any wire rope project is required
or more in depth help is needed with their end user accounts.
Another benefit is when our distributors require end fittings or
terminations applied to our products. Many types of end fittings
can be fitted in house using modern European fabrication
equipment and in conformance with applicable European
standards. We can provide many of the correct end fittings, of
European manufacture, using proven, and tested methods. WE
INVITE YOU TO INQUIRE.
For further information about Premier Wire Rope, product
availability, service, or general enquires kindly contact us. We
invite you to put out team and our products to the test!
Contents
Hylift K16
Telescopic Crane, Truck Crane, Crawler Crane, Loader
Crane, Tower Crane, Piledriving Equipment, Overhead
Traveling Crane, Deck Crane, Offshore Crane

Hylift K16S
Telescopic Crane, Crawler Crane, Offshore Crane

Hyfil K16S
Offshore Crane

Hylift K16E
Tower Crane
Hyfil K18
Piledriving Equipment, Deck Crane

Hylift K18
Telescopic Crane, Crawler Crane

Hylift K4
Deck Crane

Hyfil K8
Crawler Crane, Tower Crane, Piledriving Equipment,
Overhead Traveling Crane, Ladle Crane, Gantry Crane,
RTGC/TMGC, Mobile Harbour Crane, Deck Crane, Offshore
Crane

Hyfil R8
Tower Crane, Overhead Traveling Crane, Ladle Crane,
Gantry Crane, RTGC/TMGC, Mobile Harbour Crane, Deck
Crane, Offshore Crane

Hyfil K8T
Crawler Crane, Overhead Traveling Crane, Gantry Crane,
Mobile Harbour Crane, Deck Crane, Offshore Crane

Hyfil K6
Ladle Creane, Gantry Crane

NEPTUNE

N2 HYROPE
Hylift K16
• Rotation Resistant Rope
• Should be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted

Nominal Diameter Outer Approx. Calculated Breaking Strength Minimum Breaking Force (Fmin, MBF)
Rope tolerance wire Weight Metric unit Metric unit
Diameter Diameter
min. max. 1770 Grade 1960 Grade 2160 Grade 1770 Grade 1960 Grade 2160 Grade
mm inches mm mm mm kg/m kN t(M) kN t(M) kN t(M) kN t(M) kN t(M) kN t(M)
8 8.0 8.3 0.42 0.330 64.41 6.57 65.81 6.71 72.19 7.36 52.84 5.39 58.51 5.97 62.75 6.40
9 9.0 9.4 0.48 0.409 81.52 8.31 66.81 6.81 73.19 7.46 66.88 6.82 74.05 7.55 79.42 8.10
10 10.0 10.4 0.53 0.505 100.6 10.26 111.5 11.36 122.8 12.52 82.56 8.42 91.42 9.32 98.05 10.00
11 11.0 11.4 0.58 0.611 121.8 12.42 134.9 13.75 148.6 15.15 99.90 10.19 110.6 11.28 118.6 12.10
11.5 11.5 12.0 0.61 0.668 133.1 13.57 147.4 15.03 162.4 16.56 109.19 11.13 120.9 12.33 129.7 13.22
12 12.0 12.5 0.64 0.727 144.9 14.78 160.5 16.36 176.9 18.03 118.9 12.12 131.7 13.42 141.2 14.40
12.7 1/2 12.7 13.2 0.67 0.814 162.3 16.55 179.8 18.33 198.1 20.20 133.2 13.58 147.5 15.04 158.1 16.13
13 13.0 13.5 0.69 0.853 170.1 17.34 188.4 19.21 207.6 21.17 139.5 14.23 154.5 15.76 165.7 16.90
14 14.0 14.6 0.74 0.990 197.3 20.12 218.4 22.27 240.7 24.55 161.8 16.50 179.2 18.27 192.2 19.60
14.3 9/16 14.3 14.9 0.76 1.031 205.5 20.95 227.5 23.20 250.7 25.57 168.5 17.19 186.6 19.03 200.1 20.41
15 15.0 15.6 0.80 1.136 226.5 23.09 250.8 25.57 276.4 28.18 185.8 18.94 205.7 20.98 220.6 22.50
16 16.0 16.6 0.85 1.293 257.7 26.27 285.3 29.09 314.4 32.06 211.4 21.55 234.0 23.87 251.0 25.60
17 17.0 17.7 0.90 1.459 290.9 29.66 322.1 32.84 355.0 36.19 238.6 24.33 264.2 26.94 283.4 28.89
18 18.0 18.7 0.96 1.636 326.1 33.25 361.1 36.82 397.9 40.58 267.5 27.28 296.2 30.21 317.7 32.39
19 3/4 19.0 19.8 1.01 1.823 363.3 37.05 402.3 41.03 443.4 45.21 298.1 30.39 330.0 33.66 354.0 36.09
20 20.0 20.8 1.06 2.020 402.6 41.05 445.8 45.46 491.3 50.10 330.2 33.68 365.7 37.29 392.2 39.99
21 21.0 21.8 1.12 2.227 443.9 45.26 491.5 50.12 541.7 55.23 364.1 37.13 403.2 41.11 432.4 44.09
22 22.0 22.9 1.17 2.444 487.1 49.67 539.4 55.00 594.5 60.62 399.6 40.75 442.5 45.12 474.6 48.39
22.2 7/8 22.2 23.1 1.18 2.494 497.1 50.69 550.5 56.13 606.7 61.86 407.8 41.59 451.6 46.05 484.3 49.39
23 23.0 23.9 1.22 2.671 532.4 54.29 589.6 60.12 649.7 66.25 436.8 44.54 483.6 49.32 518.7 52.89
24 24.0 25.0 1.27 2.908 579.7 59.11 642.0 65.46 707.5 72.14 475.6 48.49 526.6 53.70 564.8 57.59
25 25.0 26.0 1.33 3.156 629.0 64.14 696.6 71.03 767.6 78.28 516.0 52.62 571.4 58.27 612.8 62.49
25.4 1 25.4 26.4 1.35 3.258 649.3 66.21 719.0 73.32 792.4 80.80 532.7 54.32 589.8 60.15 632.6 64.50
26 26.0 27.0 1.38 3.413 680.4 69.38 753.4 76.82 830.3 84.66 558.1 56.91 618.0 63.02 662.8 67.59
27 27.0 28.1 1.43 3.681 733.7 74.82 812.5 82.85 895.4 91.30 601.9 61.37 666.5 67.96 714.8 72.89
28 28.0 29.1 1.49 3.959 789.1 80.46 873.8 89.10 962.9 98.19 647.3 66.01 716.8 73.09 768.7 78.38
28.6 1-1/8 28.6 29.7 1.52 4.123 821.8 83.80 910.0 92.79 1003 102.3 674.1 68.74 747.8 76.25 802.0 81.78
29 29.0 30.2 1.54 4.247 846.4 86.31 937.3 95.57 1033 105.3 694.3 70.80 768.9 78.40 824.6 84.08
30 30.0 31.2 1.59 4.544 905.8 92.37 1003 102.3 1105 112.7 743.1 75.77 822.8 83.90 882.4 89.98
31 31.0 32.2 1.65 4.852 967.2 98.63 1071 109.2 1180 120.4 793.4 80.91 878.6 89.59 942.2 96.08
31.5 31.5 32.8 1.67 5.010 999 101.8 1106 112.8 1219 124.3 819.2 83.54 907.2 92.51 972.9 99.21
31.8 1-1/4 31.8 33.0 1.69 5.090 1015 103.5 1123 114.6 1238 126.3 832.3 84.87 921.6 93.98 988.4 100.8
32 32.0 33.3 1.70 5.171 1031 105.1 1141 116.4 1258 128.2 845.4 86.2 936.2 95.5 1004 102.4
33 33.0 34.3 1.75 5.499 1096 111.8 1214 123.8 1338 136.4 899.1 91.7 995.6 101.5 1068 108.9
33.5 33.5 34.8 1.78 5.667 1130 115.2 1251 127.5 1378 140.6 927 94.5 1026 104.6 1100 112.2
34 34.0 35.4 1.81 5.837 1163 118.6 1288 131.4 1420 144.8 954 97.3 1057 107.8 1133 115.6
35 1-3/8 35.0 36.4 1.86 6.186 1233 125.7 1365 139.2 1505 153.4 1011 103.1 1120 114.2 1201 122.5
35.5 35.5 36.9 1.89 6.364 1268 129.3 1405 143.2 1548 157.8 1040 106.1 1152 117.5 1236 126.0
36 36.0 37.4 1.91 6.544 1304 133.0 1444 147.3 1592 162.3 1070 109.1 1185 120.8 1271 129.6
37 37.0 38.5 1.96 6.913 1378 140.5 1526 155.6 1681 171.5 1130 115.3 1252 127.6 1342 136.9
37.5 37.5 39.0 1.99 7.101 1415 144.3 1567 159.8 1727 176.1 1161 118.4 1286 131.1 1379 140.6
38 1-1/2 38.0 39.5 2.02 7.291 1453 148.2 1609 164.1 1774 180.8 1192 121.6 1320 134.6 1416 144.4
39 39.0 40.6 2.07 7.680 1531 156.1 1695 172.9 1868 190.5 1256 128.1 1391 141.8 1491 152.1
40 40.0 41.6 2.12 8.079 1610 164.2 1783 181.8 1965 200.4 1321 134.7 1463 149.2 1569 160.0
41 41.0 available
Larger diameters 42.6 2.18 request
upon 8.49 1692 172.5 1873 191.0 2065 210.5 1388 141.5 1537 156.7 1648 168.1
41.3 1-5/8 41.3 43.0 2.19 8.61 1717 175.1 1901 193.8 2095 213.6 1408 143.6 1559 159.0 1672 170.5
Hylift K16S
• Rotation Resistant Rope
• Should be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted

Nominal Rope Diameter Outer wire Approx. Calculated Breaking Strength Minimum breaking force (Fmin, MBF)
Diameter tolerance Diameter Weight Metric unit Metric unit
min. max. 1960 Grade 2160 Grade 1960 Grade 2160 Grade
mm inches mm mm mm kg/m kN t(metric) kN t(metric) kN t(metric) kN t(metric)
12 12.0 12.5 0.63 0.720 158.8 16.19 175.0 17.84 137.3 14.00 144.4 14.72
12.7 1/2 12.7 13.2 0.67 0.807 177.8 18.13 196.0 19.99 153.8 15.68 161.7 16.49
13 13.0 13.5 0.69 0.846 186.3 19.00 205.4 20.94 161.1 16.43 169.4 17.28
14 14.0 14.6 0.74 0.981 216.1 22.04 238.2 24.29 186.9 19.06 196.5 20.04
14.3 9/16 14.3 14.9 0.75 1.021 225.1 22.95 248.1 25.29 194.6 19.85 204.6 20.87
15 15.0 15.6 0.79 1.126 248.1 25.30 273.4 27.88 214.5 21.88 225.6 23.00
16 16.0 16.6 0.84 1.281 282.3 28.78 311.1 31.72 244.1 24.89 256.6 26.17
17 17.0 17.7 0.90 1.446 318.7 32.49 351.2 35.81 275.6 28.10 289.7 29.54
18 18.0 18.7 0.95 1.621 357.3 36.43 393.7 40.15 308.9 31.50 324.8 33.12
19 3/4 19.0 19.8 1.00 1.806 398.1 40.59 438.7 44.73 344.2 35.10 361.9 36.90
20 20.0 20.8 1.06 2.001 441.1 44.97 486.1 49.56 381.4 38.89 401.0 40.89
21 21.0 21.8 1.11 2.207 486.3 49.58 535.9 54.64 420.5 42.88 442.1 45.08
22 22.0 22.9 1.16 2.422 533.7 54.42 588.1 59.97 461.5 47.06 485.2 49.48
22.2 7/8 22.2 23.1 1.17 2.471 544.7 55.54 600.2 61.20 471.0 48.03 495.2 50.49
23 23.0 23.9 1.21 2.647 583.3 59.48 642.8 65.55 504.4 51.43 530.3 54.08
24 24.0 25.0 1.27 2.882 635.1 64.76 699.9 71.37 549.2 56.00 577.4 58.88
25 25.0 26.0 1.32 3.127 689.2 70.27 759.5 77.44 595.9 60.77 626.6 63.89
25.4 1 25.4 26.4 1.34 3.228 711.4 72.54 784.0 79.94 615.2 62.73 646.8 65.95
26 26.0 27.0 1.37 3.382 745.4 76.01 821.5 83.76 644.6 65.73 677.7 69.10
27 27.0 28.1 1.43 3.648 803.8 81.97 885.9 90.33 695.1 70.88 730.8 74.52
28 28.0 29.1 1.48 3.923 864.5 88.15 952.7 97.14 747.6 76.23 786.0 80.14
28.6 1-1/8 28.6 29.7 1.51 4.085 900.4 91.81 992.2 101.2 778.6 79.39 818.6 83.47
29 29.0 30.2 1.53 4.208 927.3 94.56 1022 104.2 801.9 81.77 843.1 85.97
30 30.0 31.2 1.58 4.503 992.4 101.2 1094 111.5 858.2 87.50 902.2 92.00
31 31.0 32.2 1.64 4.808 1060 108.1 1168 119.1 916.3 93.44 963.4 98.24
31.5 31.5 32.8 1.66 4.965 1094 111.6 1206 122.9 946.1 96.47 994.7 101.43
31.8 1-1/4 31.8 33.0 1.68 5.044 1112 113.3 1225 124.9 961.2 98.01 1011 103.0
32 32.0 33.3 1.69 5.124 1129 115.1 1244 126.9 976.4 99.56 1027 104.7
33 33.0 34.3 1.74 5.449 1201 122.4 1323 134.9 1038 105.9 1092 111.3
33.5 33.5 34.8 1.77 5.615 1237 126.2 1364 139.1 1070 109.1 1125 114.7
34 34.0 35.4 1.79 5.784 1275 130.0 1405 143.2 1102 112.4 1159 118.2
35 1-3/8 35.0 36.4 1.85 6.129 1351 137.7 1489 151.8 1168 119.1 1228 125.2
35.5 35.5 36.9 1.87 6.306 1390 141.7 1531 156.2 1202 122.5 1263 128.8
36 36.0 37.4 1.90 6.484 1429 145.7 1575 160.6 1236 126.0 1299 132.5
37 37.0 38.5 1.95 6.850 1510 153.9 1664 169.6 1305 133.1 1372 139.9
37.5 37.5 39.0 1.98 7.036 1551 158.1 1709 174.2 1341 136.7 1410 143.8
38 1-1/2 38.0 39.5 2.01 7.225 1592 162.4 1755 178.9 1377 140.4 1448 147.6
39 39.0 40.6 2.06 7.610 1677 171.0 1848 188.5 1450 147.9 1525 155.5
40 40.0 41.6 2.11 8.006 1764 179.9 1944 198.3 1526 155.6 1604 163.6

Larger diameters available upon request


Hyfil K16S
• Rotation Resistant Rope
• Should be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted
• Steel Plastic Combination

Nominal Rope Diameter Outer wire Approx. Calculated Breaking Strength Minimum breaking force (Fmin, MBF)
Diameter tolerance Diameter Weight Metric unit Metric unit
min. max. 1960 Grade 2160 Grade 1960 Grade 2160 Grade
mm inch mm mm mm kg/m kN t(metric) kN t(metric) kN t(metric) kN t(metric)
12 12.0 12.5 0.65 0.743 162.5 16.57 179.1 18.26 134.7 13.74 143.8 14.67
12.7 1/2 12.7 13.2 0.68 0.832 182.0 18.56 200.6 20.46 150.9 15.39 161.1 16.43
13 13.0 13.5 0.70 0.872 190.7 19.45 210.2 21.43 158.1 16.12 168.8 17.21
14 14.0 14.6 0.75 1.011 221.2 22.56 243.8 24.86 183.4 18.70 195.8 19.96
14.3 9/16 14.3 14.9 0.77 1.053 230.4 23.49 253.9 25.89 191.0 19.48 203.9 20.79
15 15.0 15.6 0.81 1.161 253.9 25.89 279.9 28.54 210.5 21.47 224.7 22.92
16 16.0 16.6 0.86 1.321 288.9 29.46 318.4 32.47 239.5 24.42 255.7 26.07
17 17.0 17.7 0.91 1.491 326.2 33.26 359.5 36.65 270.4 27.57 288.7 29.43
18 18.0 18.7 0.97 1.672 365.7 37.29 403.0 41.09 303.2 30.91 323.6 33.00
19 3/4 19.0 19.8 1.02 1.863 407.4 41.55 449.0 45.79 337.8 34.44 360.6 36.77
20 20.0 20.8 1.08 2.064 451.5 46.03 497.5 50.73 374.3 38.16 399.5 40.74
21 21.0 21.8 1.13 2.275 497.7 50.75 548.5 55.93 412.6 42.07 440.5 44.91
22 22.0 22.9 1.18 2.497 546.3 55.70 602.0 61.39 452.9 46.18 483.4 49.29
22.2 7/8 22.2 23.1 1.20 2.549 557.5 56.85 614.4 62.65 462.2 47.13 493.4 50.31
23 23.0 23.9 1.24 2.729 597.1 60.88 658.0 67.09 495.0 50.47 528.4 53.88
24 24.0 25.0 1.29 2.972 650.1 66.29 716.4 73.05 538.9 54.95 575.3 58.66
25 25.0 26.0 1.35 3.225 705.4 71.93 777.4 79.27 584.8 59.63 624.2 63.65
25.4 1 25.4 26.4 1.37 3.329 728.2 74.25 802.5 81.83 603.6 61.55 644.4 65.71
26 26.0 27.0 1.40 3.488 763.0 77.80 840.8 85.74 632.5 64.50 675.2 68.85
27 27.0 28.1 1.45 3.761 822.8 83.90 906.7 92.46 682.1 69.55 728.1 74.24
28 28.0 29.1 1.51 4.045 884.9 90.23 975.2 99.43 733.6 74.80 783.1 79.85
28.6 1-1/8 28.6 29.7 1.54 4.213 921.6 93.97 1016 103.6 764.0 77.90 815.5 83.16
29 29.0 30.2 1.56 4.339 949.2 96.79 1046 106.7 786.9 80.24 840.0 85.65
30 30.0 31.2 1.61 4.644 1016 103.6 1119 114.1 842.1 85.87 898.9 91.66
31 31.0 32.2 1.67 4.958 1085 110.6 1195 121.9 899.2 91.69 959.8 97.87
31.5 31.5 32.8 1.70 5.120 1120 114.2 1234 125.8 928.4 94.7 991.1 101.1
31.8 1-1/4 31.8 33.0 1.71 5.201 1138 116.0 1254 127.9 943.2 96.2 1007 102.7
32 32.0 33.3 1.72 5.283 1156 117.8 1274 129.9 958.1 97.7 1023 104.3
33 33.0 34.3 1.78 5.619 1229 125.3 1355 138.1 1019 103.9 1088 110.9
33.5 33.5 34.8 1.80 5.790 1267 129.2 1396 142.3 1050 107.1 1121 114.3
34 34.0 35.4 1.83 5.964 1305 133.0 1438 146.6 1082 110.3 1155 117.7
35 1-3/8 35.0 36.4 1.88 6.320 1383 141.0 1524 155.4 1146 116.9 1224 124.8
35.5 35.5 36.9 1.91 6.502 1422 145.0 1568 159.8 1179 120.2 1259 128.3
36 36.0 37.4 1.94 6.687 1463 149.2 1612 164.4 1213 123.6 1294 132.0
37 37.0 38.5 1.99 7.063 1545 157.6 1703 173.6 1281 130.6 1367 139.4
37.5 37.5 39.0 2.02 7.256 1587 161.8 1749 178.4 1316 134.2 1405 143.2
38 1-1/2 38.0 39.5 2.04 7.450 1630 166.2 1796 183.1 1351 137.8 1442 147.1
39 39.0 40.6 2.10 7.848 1717 175.0 1892 192.9 1423 145.1 1519 154.9
40 40.0 41.6 2.15 8.255 1806 184.1 1990 202.9 1497 152.7 1598 163.0

Larger diameters available upon request


Hylift K16E
• The most suitable rope for high lifting height application.
• A rotation resistant rope, made with compacted both parts of outer strands and inner strands
• Has an extremely high breaking strength with a very strong resistance against drum crushing.
• The rope is fully lubricated and made of galvanized/ungalvanized wires.

Minimum Breaking Force (Fmin, MBF)


Nominal Rope
Unit Wt. Calculated Breaking Strength Minimum Breaking Strength
Diameter
1960 Grade 2160 Grade 1960 Grade 2160 Grade
mm kg/m kN t(metric) kN t(metric) klb t(metric) klb t(metric)
8 0.311 68.55 6.99 75.55 7.70 55.00 5.61 60.24 6.14
9 0.394 86.76 8.85 95.61 9.75 69.61 7.10 76.24 7.77
10 0.486 107.1 10.92 118.0 12.04 85.94 8.76 94.12 9.60
11 0.589 129.6 13.22 142.8 14.56 104.0 10.60 113.9 11.61
12 0.700 154.2 15.73 170.0 17.33 123.8 12.62 135.5 13.82
13 0.822 181.0 18.46 199.5 20.34 145.2 14.81 159.1 16.22
14 0.953 209.9 21.41 231.4 23.59 168.4 17.18 184.5 18.81
15 1.094 241.0 24.57 265.6 27.08 193.4 19.72 211.8 21.59
16 1.245 274.2 27.96 302.2 30.81 220.0 22.43 241.0 24.57
18 1.576 347.0 35.39 382.4 39.00 278.5 28.39 305.0 31.10
19 1.756 386.7 39.43 426.1 43.45 310.3 31.64 339.8 34.65
20 1.945 428.4 43.69 472.2 48.15 343.8 35.05 376.5 38.39
22 2.354 518.4 52.86 571.3 58.26 416.0 42.41 455.5 46.45
23 2.573 566.6 57.78 624.4 63.67 454.6 46.36 497.9 50.77
24 2.801 617.0 62.91 679.9 69.33 495.0 50.48 542.1 55.28
25 3.040 669.4 68.26 737.7 75.23 537.1 54.77 588.3 59.98
26 3.288 724.1 73.83 797.9 81.37 581.0 59.24 636.3 64.88
27 3.546 780.8 79.62 860.5 87.74 626.5 63.89 686.1 69.96
28 3.813 839.7 85.63 925.4 94.36 673.8 68.71 737.9 75.4
29 4.090 900.8 91.85 992.7 101.2 722.8 73.70 791.6 80.71
30 4.377 964.0 98.30 1062 108.3 773.5 78.87 847.1 86.38
32 4.980 1097 111.8 1209 123.3 880.1 89.74 963.8 98.28
34 5.567 1226 125.0 1351 137.8 983.8 100.3 1077 109.9
35 5.900 1299 132.5 1432 146.0 1043 106.3 1142 116.4
36 6.242 1375 140.2 1515 154.5 1103 112.5 1208 123.2
38 6.955 1532 156.2 1688 172.1 1229 125.3 1346 137.2
40 7.706 1697 173.0 1870 190.7 1362 138.8 1491 152.1

Larger diameters available upon request


Hyfil K18
• Rotation Resistant Rope
• Should be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted
• Steel Plastic Combination

Nominal Rope Diameter Outer wire Approx. Calculated Breaking Strength Minimum breaking force (Fmin, MBF)
Diameter tolerance Diameter Weight Mertic unit Mertic unit
min. max. 1960 Grade 2160 Grade 1960 Grade 2160 Grade
mm inches mm mm mm kg/m kN t(metric) kN t(metric) kN t(metric) kN t(metric)
16 16.0 16.6 2.45 1.277 282.2 28.78 309.6 31.57 234.0 23.86 248.7 25.36
17 17.0 17.7 2.60 1.442 318.6 32.48 349.5 35.63 264.2 26.94 280.8 28.63
18 18.0 18.7 2.76 1.616 357.2 36.42 391.8 39.95 296.2 30.20 314.8 32.10
19 3/4 19.0 19.8 2.91 1.801 397.9 40.58 436.5 44.51 330.0 33.65 350.7 35.76
20 20.0 20.8 3.06 1.995 440.9 44.96 483.7 49.32 365.6 37.28 388.6 39.63
21 21.0 21.8 3.22 2.200 486.1 49.57 533.3 54.38 403.1 41.10 428.4 43.69
22 22.0 22.9 3.37 2.415 533.5 54.40 585.3 59.68 442.4 45.11 470.2 47.95
22.2 7/8 22.2 23.1 3.40 2.464 544.5 55.52 597.3 60.90 451.5 46.04 479.9 48.93
23 23.0 23.9 3.52 2.639 583.1 59.46 639.7 65.23 483.5 49.30 513.9 52.41
24 24.0 25.0 3.68 2.873 635.0 64.74 696.5 71.02 526.5 53.69 559.6 57.06
25 25.0 26.0 3.83 3.118 689.0 70.25 755.8 77.06 571.3 58.25 607.2 61.92
25.4 1 25.4 26.4 3.89 3.219 711.2 72.52 780.1 79.55 589.7 60.13 626.8 63.91
26 26.0 27.0 3.98 3.372 745.2 75.99 817.4 83.35 617.9 63.01 656.8 66.97
27 27.0 28.1 4.13 3.637 803.6 81.94 881.5 89.89 666.3 67.95 708.2 72.22
28 28.0 29.1 4.29 3.911 864.2 88.13 948.0 96.67 716.6 73.07 761.7 77.67
28.6 1-1/8 28.6 29.7 4.38 4.073 900.1 91.78 987.4 100.7 746.3 76.10 793.3 80.89
29 29.0 30.2 4.44 4.195 927.1 94.53 1017 103.7 768.7 78.38 817.1 83.31
30 30.0 31.2 4.59 4.490 992.1 101.2 1088 111.0 822.6 83.88 874.4 89.16
31 31.0 32.2 4.75 4.794 1059 108.0 1162 118.5 879.9 89.72 933.6 95.20
31.5 31.5 32.8 4.82 4.950 1094 111.5 1200 122.3 880.9 89.82 964.0 98.30
31.8 1-1/4 31.8 33.0 4.87 5.029 1111 113.3 1219 124.3 921.4 93.95 979.4 99.86
32 32.0 33.3 4.90 5.108 1129 115.1 1238 126.3 936.0 95.44 994.9 101.4
33 33.0 34.3 5.05 5.433 1200 122.4 1317 134.3 995.4 101.5 1058 107.9
33.5 33.5 34.8 5.13 5.599 1237 126.1 1357 138.4 1026 104.6 1090 111.2
34 34.0 35.4 5.21 5.767 1274 129.9 1398 142.5 1057 107.7 1123 114.5
35 1-3/8 35.0 36.4 5.36 6.111 1350 137.7 1481 151.0 1120 114.2 1190 121.4
35.5 35.5 36.9 5.44 6.287 1389 141.7 1524 155.4 1152 117.5 1224 124.8
36 36.0 37.4 5.51 6.465 1429 145.7 1567 159.8 1185 120.8 1259 128.4
37 37.0 38.5 5.67 6.830 1509 153.9 1655 168.8 1251 127.6 1330 135.6
37.5 37.5 39.0 5.74 7.015 1550 158.1 1700 173.4 1285 131.1 1366 139.3
38 1-1/2 38.0 39.5 5.82 7.204 1592 162.3 1746 178.0 1320 134.6 1403 143.1
39 39.0 40.6 5.97 7.588 1677 171.0 1839 187.5 1390 141.8 1478 150.7
40 40.0 41.6 6.13 7.982 1764 179.8 1935 197.3 1462 149.1 1554 158.5
41 41.0 42.6 6.28 8.386 1853 189.0 2033 207.3 1537 156.7 1633 166.5
41.3 1-5/8 41.3 43.0 6.32 8.509 1880 191.7 2063 210.3 1559 159.0 1657 169.0
42 42.0 43.7 6.43 8.800 1945 198.3 2133 217.5 1612 164.4 1714 174.8
42.5 42.5 44.2 6.51 9.011 1991 203.0 2184 222.7 1651 168.3 1755 178.9
43 43.0 44.7 6.58 9.224 2038 207.8 2236 228.0 1690 172.3 1796 183.2
44 44.0 45.8 6.74 9.658 2134 217.6 2341 238.7 1770 180.4 1881 191.8
44.5 1-3/4 44.5
Larger diameters 46.3upon request
available 6.81 9.88 2183 222.6 2395 244.2 1810 184.6 1924 196.2
45 45.0 46.8 6.89 10.10 2232 227.6 2449 249.7 1851 188.7 1967 200.6
Hylift K18
• Rotation Resistant Rope
• Should be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted

Nominal Rope Diameter Outer wire Approx. Calculated Breaking Strength Minimum breaking force (Fmin, MBF)
Diameter tolerance Diameter Weight Metric unit Metric unit
min. max. 1960 Grade 2160 Grade 1960 Grade 2160 Grade
mm inches mm mm mm kg/m kN t(metric) kN t(metric) kN t(metric) kN t(metric)
10 10.0 10.4 0.48 0.481 105.6 10.76 116.3 11.86 89.22 9.10 95.17 9.70
11 11.0 11.4 0.53 0.583 127.7 13.02 140.8 14.35 108.0 11.01 115.2 11.74
11.5 11.5 12.0 0.55 0.637 139.6 14.23 153.8 15.69 118.0 12.03 125.9 12.83
12 12.0 12.5 0.57 0.693 152.0 15.50 167.5 17.08 128.5 13.10 137.0 13.97
12.7 1/2 12.7 13.2 0.61 0.777 170.3 17.36 187.6 19.13 143.9 14.67 153.5 15.65
13 13.0 13.5 0.62 0.814 178.4 18.19 196.6 20.05 150.8 15.38 160.8 16.40
14 14.0 14.6 0.67 0.944 206.9 21.10 228.0 23.25 174.9 17.83 186.5 19.02
14.3 9/16 14.3 14.9 0.68 0.983 215.5 21.97 237.5 24.21 182.1 18.57 194.3 19.81
15 15.0 15.6 0.72 1.083 237.5 24.22 261.7 26.69 200.7 20.47 214.1 21.84
16 16.0 16.6 0.76 1.233 270.2 27.56 297.8 30.37 228.4 23.29 243.6 24.84
17 17.0 17.7 0.81 1.391 305.1 31.11 336.2 34.28 257.8 26.29 275.0 28.05
18 18.0 18.7 0.86 1.560 342.0 34.87 376.9 38.43 289.1 29.48 308.4 31.44
19 3/4 19.0 19.8 0.91 1.738 381.1 38.86 420.0 42.82 322.1 32.84 343.6 35.03
20 20.0 20.8 0.96 1.926 422.2 43.05 465.3 47.45 356.9 36.39 380.7 38.82
21 21.0 21.8 1.00 2.123 465.5 47.47 513.0 52.31 393.5 40.12 419.7 42.80
22 22.0 22.9 1.05 2.330 510.9 52.10 563.0 57.41 431.8 44.03 460.6 46.97
22.2 7/8 22.2 23.1 1.06 2.378 521.4 53.17 574.6 58.59 440.7 44.94 470.1 47.94
23 23.0 23.9 1.10 2.547 558.4 56.94 615.4 62.75 472.0 48.13 503.5 51.34
24 24.0 25.0 1.15 2.773 608.0 62.00 670.1 68.33 513.9 52.40 548.2 55.90
25 25.0 26.0 1.19 3.009 659.7 67.27 727.1 74.14 557.6 56.86 594.8 60.65
25.4 1 25.4 26.4 1.21 3.106 681.0 69.44 750.5 76.53 575.6 58.70 614.0 62.61
26 26.0 27.0 1.24 3.255 713.6 72.76 786.4 80.19 603.1 61.50 643.4 65.60
27 27.0 28.1 1.29 3.510 769.5 78.47 848.1 86.47 650.4 66.32 693.8 70.75
28 28.0 29.1 1.34 3.775 827.6 84.39 912.0 93.00 699.5 71.33 746.1 76.08
28.6 1-1/8 28.6 29.7 1.37 3.931 861.9 87.89 949.9 96.86 728.5 74.29 777.1 79.24
29 29.0 30.2 1.39 4.049 887.8 90.52 978.3 99.76 750.3 76.51 800.4 81.62
30 30.0 31.2 1.43 4.333 950.0 96.87 1047 106.76 803.0 81.88 856.5 87.34
31 31.0 32.2 1.48 4.627 1014 103.4 1118 113.99 857.4 87.43 914.6 93.26
31.5 31.5 32.8 1.50 4.777 1047 106.8 1154 117.70 885.3 90.27 944.3 96.29
31.8 1-1/4 31.8 33.0 1.52 4.854 1064 108.5 1173 119.58 899.4 91.71 959.4 97.83
32 32.0 33.3 1.53 4.930 1081 110.2 1191 121.47 913.6 93.16 974.5 99.38

Larger diameters available upon request


Hylift K4
• Rotation Resistant Rope
• Should not be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted

Nominal Rope Diameter Outer wire Approx. Calculated Breaking Strength Minimum Breaking Force (Fmin, MBF)
Diameter tolerance Diameter Weight Metric unit Metric unit
min. max. 1960 Grade 1960 Grade
mm inches mm mm mm kg/m kN t(metric) kN t(metric)
16 5/8 16.0 16.6 1.19 1.076 248.7 25.36 216.6 22.08
17 17.0 17.7 1.26 1.215 280.7 28.62 244.5 24.93
18 18.0 18.7 1.34 1.362 314.7 32.09 274.1 27.95
19 3/4 19.0 19.8 1.41 1.517 350.7 35.76 305.4 31.14
20 20.0 20.8 1.49 1.681 388.5 39.62 338.4 34.50
21 21.0 21.8 1.56 1.853 428.4 43.68 373.0 38.04
22 22.0 22.9 1.64 2.034 470.1 47.94 409.4 41.75
22.2 7/8 22.2 23.1 1.65 2.076 479.8 48.92 417.8 42.61
23 23.0 23.9 1.71 2.223 513.8 52.40 447.5 45.63
24 24.0 25.0 1.78 2.421 559.5 57.05 487.2 49.68
25 25.0 26.0 1.86 2.627 607.1 61.90 528.7 53.91
25.4 1 25.4 26.4 1.89 2.711 626.7 63.90 545.7 55.65
26 26.0 27.0 1.93 2.841 656.6 66.96 571.8 58.31
27 27.0 28.1 2.01 3.064 708.1 72.20 616.7 62.88
28 28.0 29.1 2.08 3.295 761.5 77.65 663.2 67.62
28.6 1-1/8 28.6 29.7 2.13 3.438 794.5 81.02 691.9 70.55
29 29.0 30.2 2.16 3.534 816.9 83.30 711.4 72.54
30 30.0 31.2 2.23 3.782 874.2 89.14 761.3 77.63
31 31.0 32.2 2.31 4.039 933.5 95.18 812.9 82.89
31.5 31.5 32.8 2.34 4.170 963.8 98.28 839.3 85.59
31.8 1-1/4 31.8 33.0 2.36 4.236 979.2 99.85 852.7 86.95
32 32.0 33.3 2.38 4.303 994.7 101.42 866.2 88.32
33 33.0 34.3 2.45 4.577 1058 107.86 921.2 93.93
33.5 33.5 34.8 2.49 4.716 1090 111.15 949.3 96.80
34 34.0 35.4 2.53 4.858 1123 114.50 977.9 99.71
35 1-3/8 35.0 36.4 2.60 5.148 1190 121.33 1036 105.7
35.5 35.5 36.9 2.64 5.296 1224 124.82 1066 108.7
36 36.0 37.4 2.68 5.447 1259 128.36 1096 111.8
37 37.0 38.5 2.73 5.658 1308 133.36 1139 116.1
37.5 37.5 39.0 2.77 5.812 1343 136.99 1170 119.3
38 1-1/2 38.0 39.5 2.80 5.968 1380 140.67 1201 122.5

Larger diameters available upon request


Hyfil K8
• Non-Rotation Resistant Rope
• Should not be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted
• Steel Plastic Combination

Nominal Diameter Outer Approx. Calculated Breaking Strength Minimum Breaking Force (Fmin, MBF)
Rope tolerance wire Weight Metric unit Metric unit
Diameter Diameter
min. max. 1770 Grade 1960 Grade 2160 Grade 1770 Grade 1960 Grade 2160 Grade
mm inches mm mm mm kg/m kN t(M) kN t(M) kN t(M) kN t(M) kN t(M) kN t(M)
8 8.0 8.3 0.50 0.293 58.65 5.98 64.94 6.62 71.57 7.30 51.75 5.28 56.98 5.81 59.99 6.12
9 9.0 9.4 0.57 0.371 74.23 7.57 82.20 8.38 90.58 9.24 66.00 6.73 73.00 7.44 75.93 7.74
10 10.0 10.4 0.63 0.459 91.64 9.34 101.5 10.35 111.8 11.40 80.86 8.25 89.04 9.08 93.74 9.56
11 11.0 11.4 0.69 0.555 110.9 11.31 122.8 12.52 135.3 13.80 97.84 9.98 107.7 10.99 113.4 11.57
11.5 11.5 12.0 0.72 0.606 121.2 12.36 134.2 13.68 147.9 15.08 106.9 10.90 117.8 12.01 124.0 12.64
12 12.0 12.5 0.75 0.660 132.0 13.46 146.1 14.90 161.0 16.42 116.4 11.87 128.2 13.07 135.0 13.76
12.7 1/2 12.7 13.2 0.80 0.740 147.8 15.07 163.7 16.69 180.4 18.39 130.4 13.30 143.6 14.64 151.2 15.42
13 13.0 13.5 0.82 0.775 154.9 15.79 171.5 17.49 189.0 19.27 136.7 13.93 151.3 15.43 158.4 16.15
14 14.0 14.6 0.88 0.899 179.6 18.31 198.9 20.28 219.2 22.35 158.5 16.16 174.8 17.82 183.7 18.73
14.3 9/16 14.3 14.9 0.90 0.936 187.1 19.07 207.1 21.12 228.3 23.28 165.1 16.83 181.8 18.53 191.3 19.51
15 15.0 15.6 0.94 1.032 206.2 21.02 228.3 23.28 251.6 25.66 183.1 18.67 202.7 20.67 210.9 21.51
16 5/8 16.0 16.6 1.01 1.174 234.6 23.92 259.8 26.49 286.3 29.19 207.2 21.13 229.4 23.39 240.0 24.47
17 17.0 17.7 1.07 1.325 264.8 27.00 293.3 29.90 323.2 32.96 233.7 23.83 257.3 26.24 270.9 27.62
18 18.0 18.7 1.13 1.486 296.9 30.28 328.8 33.53 362.3 36.95 262.0 26.71 288.5 29.42 303.7 30.97
19 3/4 19.0 19.8 1.19 1.655 330.8 33.73 366.3 37.35 403.7 41.17 292.1 29.78 323.5 32.99 338.4 34.50
20 20.0 20.8 1.26 1.834 366.6 37.38 405.9 41.39 447.3 45.61 323.4 32.98 356.2 36.32 374.9 38.23
21 21.0 21.8 1.32 2.022 404.1 41.21 447.5 45.63 493.2 50.29 356.6 36.36 392.7 40.04 413.4 42.15
22 22.0 22.9 1.38 2.219 443.5 45.23 491.1 50.08 541.3 55.19 391.7 39.94 433.7 44.22 453.7 46.26
22.2 7/8 22.2 23.1 1.40 2.265 452.7 46.16 501.2 51.11 552.4 56.33 399.4 40.73 439.8 44.85 463.0 47.21
23 23.0 23.9 1.45 2.426 484.8 49.43 536.8 54.74 591.6 60.32 427.8 43.62 471.0 48.03 495.9 50.56
24 24.0 25.0 1.51 2.641 527.8 53.82 584.5 59.60 644.1 65.68 465.8 47.49 514.3 52.44 539.9 55.05
25 25.0 26.0 1.57 2.866 572.7 58.40 634.2 64.67 698.9 71.27 505.4 51.53 558.2 56.92 585.9 59.74
25.4 1 25.4 26.4 1.60 2.958 591.2 60.29 654.7 66.76 721.5 73.57 521.7 53.20 574.4 58.57 604.7 61.66
26 26.0 27.0 1.63 3.100 619.5 63.17 686.0 69.95 756.0 77.09 548.9 55.97 607.8 61.98 633.7 64.61
27 27.0 28.1 1.70 3.343 668.0 68.12 739.8 75.43 815.2 83.13 589.5 60.11 649.1 66.19 683.3 69.68
28 28.0 29.1 1.76 3.595 718.4 73.26 795.6 81.12 876.8 89.40 634.0 64.64 698.1 71.18 734.9 74.94
28.6 1-1/8 28.6 29.7 1.80 3.744 748.3 76.30 828.6 84.49 913.1 93.11 652.3 66.51 727.0 74.13 765.4 78.04
29 29.0 30.2 1.82 3.856 770.7 78.59 853.4 87.02 940.5 95.90 678.8 69.22 738.5 75.30 788.3 80.38
30 30.0 31.2 1.89 4.127 824.8 84.10 913.3 93.13 1006 102.6 727.1 74.14 790.3 80.58 843.6 86.02
31 31.0 32.2 1.95 4.407 880.7 89.80 975.2 99.4 1075 109.6 776.8 79.21 843.8 86.05 900.8 91.85
31.5 31.5 32.8 1.98 4.550 909.3 92.72 1007 102.7 1110 113.1 791.3 80.69 871.3 88.84 930.1 94.84
31.8 1-1/4 31.8 33.0 2.00 4.623 923.8 94.20 1023 104.3 1127 115.0 803.9 81.97 885.2 90.26 944.9 96.35
32 32.0 33.3 2.01 4.696 938.4 95.69 1039 106.0 1145 116.8 828.0 84.43 911.0 92.89 959.9 97.88
33 33.0 34.3 2.07 4.994 997.9 101.8 1105 112.7 1218 124.2 875.2 89.24 956.2 97.51 1021 104.1
33.5 33.5 34.8 2.11 5.146 1028 104.9 1139 116.1 1255 128.0 895.0 91.26 985.4 100.5 1052 107.3
34 34.0 35.4 2.14 5.301 1059 108.0 1173 119.6 1293 131.8 936.4 95.48 1025 104.5 1084 110.5
35 1-3/8 35.0 36.4 2.20 5.617 1123 114.5 1243 126.8 1370 139.7 976.9 99.61 1076 109.7 1148 117.1
35.5 35.5 36.9 2.23 5.779 1155 117.8 1279 130.4 1409 143.7 1005 102.5 1107 112.8 1181 120.5
36 36.0 37.4 2.26 5.943 1188 121.1 1315 134.1 1449 147.8 1033 105.3 1138 116.0 1215 123.9
37 37.0 38.5 2.33 6.278 1255 127.9 1389 141.7 1531 156.1 1092 111.3 1202 122.6 1283 130.9
37.5 37.5 39.0 2.36 6.448 1289 131.4 1427 145.5 1573 160.4 1121 114.4 1235 125.9 1318 134.4
38 1-1/2 38.0 39.5 2.39 6.622 1323 134.9 1465 149.4 1615 164.7 1163 118.6 1268 129.3 1354 138.0
39 39.0 40.6 2.45 6.975 1394 142.1 1543 157.4 1701 173.4 1213 123.7 1336 136.2 1426 145.4
40 40.0 41.6 2.51 7.337 1466 149.5 1624 165.6 1789 182.5 1286 131.1 1405 143.3 1500 152.9
41 41.0 42.6 2.58 7.708 1540 157.1 1706 173.9 1880 191.7 1341 136.7 1476 150.5 1576 160.7
41.3 1-5/8 41.3 42.9 2.59 7.812 1561 159.2 1729 176.3 1905 194.3 1359 138.5 1496 152.5 1597 162.8
42 42.0 43.7 2.64 8.089 1617 164.8 1790 182.5 1973 201.2 1422 145.0 1549 157.9 1654 168.6
42.5 42.5 44.2 2.67 8.283 1655 168.8 1833 186.9 2020 206.0 1437 146.5 1586 161.7 1693 172.6
43 43.0 44.7 2.32 8.478 1691 172.5 1873 191.0 2064 210.5 1468 149.7 1620 165.2 1730 176.4
44 44.0 45.8 2.38 8.877 1771 180.6 1961 200.0 2161 220.4 1554 158.5 1696 173.0 1815 185.1
Larger1-3/4
44.5 diameters
44.5 available
46.2 upon
2.40 request
9.060 1807 184.3 2001 204.1 2206 224.9 1569 160.0 1731 176.5 1849 188.5
45 45.0 46.8 2.43 9.286 1852 188.9 2051 209.2 2260 230.5 1608 164.0 1774 180.9 1895 193.2
Hyfil R8
• Non-Rotation Resistant Rope
• Should not be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Steel Plastic Combination

Nominal Diameter Outer Approx. Calculated Breaking Strength Minimum Breaking Force (Fmin, MBF)
Rope tolerance wire Weight Metric unit Metric unit
Diameter Diameter
min. max. 1770 Grade 1960 Grade 2160 Grade 1770 Grade 1960 Grade 2160 Grade
mm inches mm mm mm kg/m kN t(M) kN t(M) kN t(M) kN t(M) kN t(M) kN t(M)
8 8.0 8.3 0.48 0.279 53.82 5.49 59.59 6.08 65.68 6.70 47.69 4.86 52.81 5.38 56.22 5.73
9 9.0 9.4 0.54 0.352 68.11 6.95 75.42 7.69 83.12 8.48 60.36 6.15 66.84 6.82 71.15 7.26
10 10.0 10.4 0.60 0.435 84.09 8.57 93.12 9.49 102.6 10.46 74.51 7.60 82.51 8.41 87.84 8.96
11 11.0 11.4 0.66 0.527 101.7 10.38 112.7 11.49 124.2 12.66 90.16 9.19 99.84 10.18 106.3 10.84
11.5 11.5 12.0 0.69 0.576 111.2 11.34 123.1 12.56 135.7 13.84 98.54 10.05 109.1 11.13 116.2 11.85
12 12.0 12.5 0.72 0.627 121.1 12.35 134.1 13.67 147.8 15.07 107.3 10.94 118.8 12.12 126.5 12.90
12.7 1/2 12.7 13.2 0.76 0.702 135.6 13.83 150.2 15.31 165.5 16.88 120.2 12.25 133.1 13.57 141.7 14.45
13 13.0 13.5 0.78 0.735 142.1 14.49 157.4 16.05 173.4 17.68 125.9 12.84 139.4 14.22 148.5 15.14
14 14.0 14.6 0.84 0.853 164.8 16.81 182.5 18.61 201.1 20.51 146.0 14.89 161.7 16.49 172.2 17.56
14.3 9/16 14.3 14.9 0.85 0.888 171.7 17.50 190.1 19.38 209.5 21.36 152.1 15.51 168.4 17.17 179.3 18.28
15 15.0 15.6 0.90 0.979 189.2 19.29 209.5 21.36 230.9 23.54 167.7 17.10 185.6 18.93 197.6 20.15
16 5/8 16.0 16.6 0.95 1.114 215.3 21.95 238.4 24.31 262.7 26.79 190.8 19.45 211.2 21.54 224.9 22.93
17 17.0 17.7 1.01 1.258 243.0 24.78 269.1 27.44 296.6 30.24 215.3 21.96 238.5 24.31 253.9 25.89
18 18.0 18.7 1.07 1.410 272.5 27.78 301.7 30.76 332.5 33.90 241.4 24.62 267.3 27.26 284.6 29.02
19 3/4 19.0 19.8 1.13 1.571 303.6 30.95 336.2 34.28 370.5 37.77 269.0 27.43 297.9 30.37 317.1 32.33
20 20.0 20.8 1.19 1.741 336.4 34.30 372.5 37.98 410.5 41.86 298.1 30.39 330.0 33.65 351.4 35.83
21 21.0 21.8 1.25 1.919 370.8 37.81 410.6 41.87 452.5 46.15 328.6 33.51 363.9 37.10 387.4 39.50
22 22.0 22.9 1.31 2.106 407.0 41.50 450.7 45.96 496.7 50.64 360.6 36.77 399.4 40.72 425.2 43.35
22.2 7/8 22.2 23.1 1.33 2.150 415.4 42.35 460.0 46.90 506.9 51.69 368.1 37.53 407.6 41.56 433.9 44.24
23 23.0 23.9 1.37 2.302 444.8 45.36 492.6 50.23 542.9 55.35 394.2 40.19 436.5 44.51 464.7 47.38
24 24.0 25.0 1.43 2.507 484.4 49.39 536.4 54.69 591.1 60.27 429.2 43.76 475.3 48.46 506.0 51.59
25 25.0 26.0 1.49 2.720 525.6 53.59 582.0 59.34 641.4 65.40 465.7 47.49 515.7 52.58 549.0 55.98
25.4 1 25.4 26.4 1.52 2.808 542.5 55.32 600.8 61.26 662.1 67.51 480.7 49.02 532.3 54.28 566.7 57.79
26 26.0 27.0 1.55 2.942 568.5 57.96 629.5 64.19 693.7 70.74 504.7 51.46 558.8 56.98 593.8 60.55
27 27.0 28.1 1.61 3.172 613.0 62.51 678.8 69.22 748.1 76.28 543.2 55.39 601.5 61.33 640.4 65.30
28 28.0 29.1 1.67 3.412 659.3 67.22 730.0 74.44 804.5 82.04 584.2 59.57 646.9 65.96 688.7 70.22
28.6 1-1/8 28.6 29.7 1.71 3.553 686.6 70.01 760.3 77.53 837.9 85.44 609.5 62.15 673.7 68.70 717.3 73.14
29 29.0 30.2 1.73 3.660 707.2 72.11 783.1 79.85 863.0 88.00 626.7 63.90 693.9 70.76 738.7 75.33
30 30.0 31.2 1.79 3.917 756.8 77.17 838.1 85.45 923.6 94.17 670.6 68.38 742.6 75.72 790.6 80.61
31 31.0 32.2 1.85 4.182 808.1 82.40 894.9 91.25 986.2 100.6 716.1 73.02 793.0 80.86 844.2 86.08
31.5 31.5 32.8 1.88 4.318 834.4 85.08 924.0 94.21 1018 103.8 739.4 75.39 818.7 83.48 871.6 88.88
31.8 1-1/4 31.8 33.0 1.89 4.387 847.7 86.44 938.7 95.72 1034 105.5 751.1 76.59 831.8 84.81 885.5 90.29
32 32.0 33.3 1.91 4.456 861.1 87.80 953.5 97.23 1051 107.1 763.0 77.80 844.9 86.15 899.5 91.72
33 33.0 34.3 1.97 4.739 915.7 93.38 1014 103.4 1118 114.0 811.4 82.74 898.6 91.63 956.6 97.54
33.5 33.5 34.8 2.00 4.884 943.7 96.23 1045 106.6 1152 117.4 836.2 85.27 926.0 94.42 985.8 100.5
34 34.0 35.4 2.03 5.031 972.1 99.12 1076 109.8 1186 121.0 861.4 87.83 953.8 97.26 1015 103.5
35 1-3/8 35.0 36.4 2.09 5.331 1030 105.0 1141 116.3 1257 128.2 912.8 93.07 1011 103.1 1076 109.7
36 35.5 36.9 2.12 5.484 1060 108.1 1174 119.7 1293 131.9 939.0 95.75 1040 106.0 1107 112.9
36 36.0 37.4 2.15 5.640 1090 111.1 1207 123.1 1330 135.6 965.7 98.47 1069 109.0 1138 116.1
37 37.0 38.5 2.21 5.958 1151 117.4 1275 130.0 1405 143.2 1020 104.0 1130 115.2 1203 122.6
37.5 37.5 39.0 2.24 6.120 1183 120.6 1309 133.5 1443 147.1 1048 106.8 1160 118.3 1235 126.0
38 1-1/2 38.0 39.5 2.27 6.284 1214 123.8 1345 137.1 1482 151.1 1076 109.7 1191 121.5 1268 129.3
39 39.0 40.6 2.33 6.619 1279 130.4 1416 144.4 1561 159.2 1133 115.6 1255 128.0 1336 136.2
40 40.0 41.6 2.39 6.963 1345 137.2 1490 151.9 1642 167.4 1192 121.6 1320 134.6 1405 143.3
41 41.0 42.6 2.45 7.315 1414 144.1 1565 159.6 1725 175.9 1253 127.7 1387 141.4 1477 150.6
41.3 1-5/8 41.3 42.9 2.46 7.414 1433 146.1 1586 161.8 1748 178.3 1269 129.4 1406 143.3 1496 152.6
42 42.0 43.7 2.51 7.677 1483 151.3 1643 167.5 1810 184.6 1314 134.0 1455 148.4 1550 158.0
42.5 42.5 44.2 2.54 7.860 1519 154.9 1682 171.5 1854 189.0 1346 137.2 1490 152.0 1587 161.8
43 43.0 44.7 2.22 8.046 1555 158.5 1722 175.6 1897 193.5 1378 140.5 1526 155.6 1624 165.6
44 44.0 45.8 2.28 8.425 1628 166.0 1803 183.8 1987 202.6 1443 147.1 1597 162.9 1701 173.4
Larger
44.5 diameters
1-3/4 44.5 available
46.2 upon
2.30 request
8.598 1661 169.4 1840 187.6 2028 206.7 1472 150.1 1630 166.2 1736 177.0
45 45.0 46.8 2.33 8.812 1703 173.6 1886 192.3 2078 211.9 1509 153.9 1671 170.4 1779 181.4
Hyfil K8T
• Non-Rotation Resistant Rope
• Should not be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted
• Rotary Swaged
• Steel Plastic Combination

Nominal Rope Diameter Outer wire Approx. Calculated Breaking Strength Minimum breaking force (Fmin, MBF)
Diameter tolerance Diameter Weight Metric unit Metric unit
min. max. 1960 Grade 1960 Grade
mm inches mm mm mm kg/m kN t(metric) kN t(metric)
12 12.0 12.5 0.78 0.719 164.7 16.79 144.1 14.70
12.7 1/2 12.7 13.2 0.82 0.806 184.5 18.81 161.4 16.46
13 13.0 13.5 0.84 0.844 193.3 19.71 169.1 17.25
14 14.0 14.6 0.91 0.979 224.2 22.86 196.2 20.00
14.3 9/16 14.3 14.9 0.93 1.020 233.5 23.81 204.3 20.83
15 15.0 15.6 0.97 1.124 257.3 26.24 225.2 22.96
16 16.0 16.6 1.04 1.279 292.8 29.86 256.2 26.12
17 17.0 17.7 1.10 1.443 330.5 33.70 291.8 29.75
18 18.0 18.7 1.17 1.618 370.6 37.79 324.3 33.06
19 3/4 19.0 19.8 1.23 1.803 412.9 42.10 364.4 37.16
20 20.0 20.8 1.30 1.998 457.5 46.65 400.3 40.82
21 21.0 21.8 1.36 2.203 504.4 51.43 441.4 45.00
22 22.0 22.9 1.43 2.417 553.6 56.45 485.2 49.47
22.2 7/8 22.2 23.1 1.44 2.467 565.0 57.61 494.3 50.41
23 23.0 23.9 1.49 2.642 605.0 61.69 529.4 53.98
24 24.0 25.0 1.56 2.877 658.8 67.18 576.5 58.78
25 25.0 26.0 1.62 3.121 714.8 72.89 625.5 63.78
25.4 1 25.4 26.4 1.65 3.222 737.9 75.24 645.7 65.84
26 26.0 27.0 1.69 3.376 773.2 78.84 676.5 68.99
27 27.0 28.1 1.75 3.641 833.8 85.02 729.6 74.39
28 28.0 29.1 1.82 3.916 896.7 91.43 784.6 80.01
28.6 1-1/8 28.6 29.7 1.85 4.078 933.9 95.23 818.6 83.47
29 29.0 30.2 1.88 4.200 961.9 98.08 841.7 85.82
30 30.0 31.2 1.95 4.495 1029 105.0 902.2 92.00
31 31.0 32.2 2.01 4.800 1099 112.1 961.8 98.07
31.5 31.5 32.8 2.04 4.956 1135 115.7 993.0 101.3
31.8 1-1/4 31.8 33.0 2.06 5.035 1153 117.6 1009 102.9
32 32.0 33.3 2.07 5.114 1171 119.4 1025 104.5
33 33.0 34.3 2.14 5.439 1246 127.0 1090 111.1
33.5 33.5 34.8 2.17 5.605 1284 130.9 1123 114.5
34 34.0 35.4 2.20 5.773 1322 134.8 1157 118.0
35 1-3/8 35.0 36.4 2.27 6.118 1401 142.9 1226 125.0
35.5 35.5 36.9 2.30 6.294 1441 147.0 1261 128.6
36 36.0 37.4 2.33 6.473 1482 151.1 1297 132.3
37 37.0 38.5 2.40 6.837 1566 159.7 1370 139.7
37.5 37.5 39.0 2.43 7.023 1608 164.0 1407 143.5
38 1-1/2 38.0 39.5 2.46 7.212 1652 168.4 1446 147.4
39 39.0 40.6 2.53 7.596 1740 177.4 1522 155.2
40 40.0 41.6 2.59 7.991 1830 186.6 1601 163.3
41 41.0 42.6 2.33 8.396 1923 196.0 1682 171.5
41.3 1-5/8 41.3 43.0 2.35 8.519 1951 198.9 1705 173.9
Larger
42 diameters42.0
available upon request
43.7 2.39 8.810 2018 205.7 1765 180.0
42.5 42.5 44.2 2.42 9.021 2066 210.7 1808 184.3
Hyfil K6
• Non-Rotation Resistant Rope
• Should not be used with a Swivel
• Zinc Coated / Alumar Coated / Bright
• Compacted
• Plastic Filler

Nominal Rope Diameter Outer wire Approx. Calculated Breaking Strength Minimum breaking force (Fmin, MBF)
Diameter tolerance Diameter Weight Metric unit Metric unit
min. max. 1770 Grade 1960 Grade 1770 Grade 1960 Grade
mm inches mm mm mm kg/m kN t(metric) kN t(metric) kN t(metric) kN t(metric)
8 8.0 8.3 0.47 0.294 58.961 6.01 65.3 6.66 49.52 5.05 53.63 5.47
9 9.0 9.4 0.52 0.373 74.623 7.61 82.6 8.43 62.67 6.39 67.87 6.92
10 10.0 10.4 0.58 0.460 92.127 9.39 102.0 10.40 77.37 7.89 83.80 8.54
11 11.0 11.4 0.64 0.557 111.5 11.37 123.4 12.59 93.62 9.55 101.4 10.34
11.5 11.5 12.0 0.67 0.608 121.8 12.42 134.9 13.76 102.3 10.43 110.8 11.30
12 12.0 12.5 0.70 0.662 132.7 13.53 146.9 14.98 111.4 11.36 120.7 12.30
12.7 1/2 12.7 13.2 0.74 0.742 148.6 15.15 164.5 16.78 124.8 12.72 135.2 13.78
13 13.0 13.5 0.76 0.777 155.7 15.88 172.4 17.58 130.8 13.33 141.6 14.44
14 14.0 14.6 0.81 0.901 180.6 18.41 200.0 20.39 151.6 15.46 164.2 16.75
14.3 9/16 14.3 14.9 0.83 0.939 188.1 19.18 208.2 21.23 157.9 16.10 171.1 17.44
15 15.0 15.6 0.87 1.035 207.3 21.14 229.5 23.41 174.1 17.75 188.5 19.23
16 16.0 16.6 0.93 1.177 235.8 24.05 261.2 26.63 198.1 20.20 214.5 21.87
17 17.0 17.7 0.99 1.329 266.2 27.15 294.8 30.06 223.6 22.80 242.2 24.69
18 18.0 18.7 1.05 1.490 298.5 30.44 330.5 33.70 250.7 25.56 271.5 27.68
19 3/4 19.0 19.8 1.11 1.660 332.6 33.91 368.3 37.55 279.3 28.48 302.5 30.85
20 20.0 20.8 1.16 1.840 368.5 37.58 408.1 41.61 309.5 31.56 335.2 34.18
21 21.0 21.8 1.22 2.028 406.3 41.43 449.9 45.87 341.2 34.79 369.5 37.68
22 22.0 22.9 1.28 2.226 445.9 45.47 493.8 50.35 374.5 38.18 405.6 41.36
22.2 7/8 22.2 23.1 1.29 2.272 455.1 46.40 503.9 51.38 382.2 38.97 413.9 42.21
23 23.0 23.9 1.34 2.433 487.4 49.69 539.7 55.03 409.3 41.73 443.3 45.20
24 24.0 25.0 1.40 2.649 530.6 54.11 587.6 59.92 445.6 45.44 482.7 49.22
25 25.0 26.0 1.45 2.875 575.8 58.71 637.6 65.01 483.6 49.31 523.7 53.40
25.4 1 25.4 26.4 1.48 2.967 594.4 60.61 658.2 67.11 499.1 50.90 540.6 55.13
26 26.0 27.0 1.51 3.109 622.8 63.50 689.6 70.32 523.0 53.33 566.5 57.76
27 27.0 28.1 1.57 3.353 671.6 68.48 743.7 75.83 564.0 57.51 610.9 62.29
28 28.0 29.1 1.63 3.606 722.3 73.65 799.8 81.55 606.6 61.85 657.0 66.99
28.6 1-1/8 28.6 29.7 1.66 3.756 752.2 76.70 833.0 84.94 631.7 64.42 684.2 69.77
29 29.0 30.2 1.69 3.868 774.8 79.00 858.0 87.48 650.7 66.35 704.7 71.86
30 30.0 31.2 1.74 4.139 829.1 84.55 918.1 93.62 696.3 71.00 754.2 76.90
31 31.0 32.2 1.80 4.420 885.3 90.28 980.4 100.0 743.5 75.81 805.3 82.11
31.5 31.5 32.8 1.83 4.564 914.1 93.21 1012 103.2 767.7 78.28 831.5 84.78
31.8 1-1/4 31.8 33.0 1.85 4.636 928.7 94.70 1028 104.9 779.9 79.53 844.7 86.13
32 32.0 33.3 1.86 4.710 943.4 96.19 1045 106.5 792.2 80.78 858.1 87.50
33 33.0 34.3 1.92 5.009 1003 102.3 1111 113.3 842.5 85.91 912.5 93.05
33.5 33.5 34.8 1.95 5.162 1034 105.4 1145 116.7 868.3 88.53 940.4 95.89
34 34.0 35.4 1.98 5.317 1065 108.6 1179 120.3 894.4 91.20 968.7 98.77
35 1-3/8 35.0 36.4 2.04 5.634 1129 115.1 1250 127.4 947.8 96.64 1027 104.7
35.5 35.5 36.9 2.06 5.796 1161 118.4 1286 131.1 975.0 99.42 1060 108.1
36 36.0 37.4 2.09 5.961 1194 121.7 1322 134.8 1000 102.0 1090 111.1
37 37.0 38.5 2.15 6.297 1261 128.6 1397 142.4 1059 108.0 1147 117.0
37.5 37.5 39.0 2.18 6.468 1296 132.1 1435 146.3 1090 111.1 1180 120.3
38 1-1/2 38.0 39.5 2.21 6.641 1330 135.6 1473 150.2 1120 114.2 1210 123.4
39 39.0 40.6 2.27 6.996 1401 142.9 1552 158.2 1177 120.0 1275 130.0
40 40.0 41.6 2.33 7.359 1474 150.3 1632 166.4 1240 126.4 1340 136.6
41
Larger diameters 41.0
available 42.6
upon 2.38
request 7.732 1549 157.9 1715 174.9 1301 132.6 1409 143.6
41.3 1-5/8 41.3 43.0 2.40 7.845 1571 160.2 1740 177.4 1320 134.6 1429 145.7
premier

12 Product Advantages
- Wire Quality
- Compacted and rotary Swaged Strands
- Comparison of Breaking Load

14 Product Advantages
- Plastic Layer
- Bending Fatigue
- Torque Factor
PRODUCT ADVAN TAGES

Wire Quality Com


• The quality and performance of Hyrope is fundamentally determined by the quality of component wires. It is absolutely Hyrope
impossible to achieve high performance when the rope is produced with inferior quality wires. but also

• The process of controlling the quality of wire begins with selection of high quality steel wire rods that can be manufactured • Used
by handful of world-class steel mills. Any defect or inconsistent microstructure of the rod is difficult to remove during wire
production process, and could affect the quality of the final rope product. • Incre

• The wires are produced on modern, well cooled wire drawing machines, enabling the wires to retain the highest possible level of • Paral
ductility. This is essential in order to deliver the maximum possible translation of wire strength into rope breaking load. Ductility Hyro
of component wires is also a key factor in prolonged service life of rope. categ

Item
T E N S I L E S T R E N G H T. LOA D / E X T E N S I O N C U RV E
F O R D U C T I L E 1. 2 0 m m W I R E Ra
300
T E N S I L E LOA D ( kg f )

260
240 A Ductile
200

160
1.60

R AT I O
120

80 B A B Brittle 1.40
40
1.20
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
1.00
E L O N G AT I O N ( % )
0.80

0.60

0.40

0.20

0.00

Compacted and Rotary Swaged Strands Pla


Most Hyrope products are made out of compacted strands. The strands are properly Breaking Load of Hyrope roller-compacted Steel-P
during the production process to improve the contact conditions between both the strands and the individual wires. The pla

Benefits of Hyrope compacted strands This pla

• Smooth Surface

• Linear contact between individual wires

• Much higher breaking load with higher metallic area


• Better contact between the rope surface and the sheaves

• Far more resistant to abrasion and corrosion


• Good constructional stability for the multi-layer spooling system a. Co nvent i ona l S t rand b. H yf il K 8 b. H yf il K 8 T
Comparison of Breaking Load
Hyrope products are designed not only to achieve greater tensile strength of the individual wires
but also a combination of relative factors with high technology.

• Used only high quality wires that are produced in Kiswire’s own drawing factory.

• Increased fill factor/metallic area of the rope through optimal compacting of the strands.

• Parallel lay with a plastic layer that substantially reduces the internal stresses of the rope. Standard breaking strength of
Hyrope is around 20~40% higher than a conventional rope to international standards of the same tensile grade and construction
categories.

Items ISO2408 Hylift K16 Hylift K18 18 Hylift K16S 16S 8 8 8T


Ratio 1.00 1.31 1.26 1.31 1.35 1.33 1.26 1.18 1.43

B R E A K I N G LOA D O F H Y RO P E
1.60
R AT I O

1.40
1.43
1.35 1.33
1.20 1.31 1.26 1.31 1.26
1.00
1.18
1.00
0.80

0.60

0.40

0.20

0.00
ISO 2408 Hylift K 16 Hylift K 18 18 Hylift K 16 S 16 S 8 8 8T

Plastic Layer
Steel-Plastic combination Long fatigue life
The plastic layer of Hyrope acts as a cushion between the layers.

This plastic layer has many advantages ;

• Prevents direct metal-to-metal contact


• Stabilizes the rope construction during installation and actual service

• Keeps out water and harmful elements


• Seals in rope lubricant

• Removes the incidence of birdcaging

• Prevents internal wire breaks


• Absorbs dynamic energy

• Extremely reduces internal stress


Bending Fatigue

8st. Round 8st. CMP Hylift K16

50 95 149 153 162

F AT I G U E TEST R E S U LT OF H YROPE ( I N -H O U S E TEST )


200

150

100

50

0
8st. Round 8st. CMP Hyfil 18 Hylift 16 Hyfil 8
R e l a t i o n s h i p b e t we e n s e r v i c e l i fe o f t h e w i re ro p e a n d t h e g ro ove s i s s h ow n i n t h e f i g u re . E x p e ri e n c e
h a s c l e a rl y d e m o n s t ra te d t h a t t h e s e r v i c e l i fe o f t h e w i re ro p e w i l l b e m a te ri a l l y i n c re a s e d by s t ri c t
adherence to these standards.

Torque Factor
• Hylift K16, Hylift K18 and Hyfil K18 are rotation-resistant ropes with a steel core closed in the opposite
direction to the outer strands.

• When a load is applied, the core has the tendency to twist in one direction while the outer strands tend to
rotate in the opposite direction.

• The created moments in the core versus the created moments in the outer strands add to zero over a wide
load spectrum.

Hylift K16 Hylift K18


of MBL Hylift K16S Hylift K4
Hylift R16

5% 0.006 0.009 0.022 0.051 0.067


10% 0.007 0.011 0.026 0.069 0.075
15% 0.007 0.012 0.028 0.073 0.082
20% 0.008 0.012 0.028 0.075 0.085

T O R Q U E FA C TO R OF H YROPE
0.09
0.085
0.082
0.075 0.075
0.067 0.073
0.069
0.06 Hylift K4
0.051
Hylift K18
Hylift K16S
0.03 Hylift R16
0.026 0.028 0.028
0.022
Hylift K16
0.009 0.011 0.012 0.012
0.006 0.007 0.007 0.008
0
5% 10% 15% 20%
MBL
PRODUCT SELECTION
Main Boom Boom Pipe
Trolley
Crane Crane Picture Hoist Hoist Extention Handling
Rope Rope
Rope Rope Rope Rope

Hylift K16
Hylift K18
Telescopic Crane
Hylift K16S

Hylift K16 Hylift K8


Truck Crane

Hylift K16
Hyfil K8
Hylift K18
Crawler Crane Hyfil K8T
Hylift K16S
Hylift K8

Hylift K16
Loader Crane

Hylift K16 Hyfil K8


Tower Crane
Hylift K16E Hyfil R8

Piledriving Hylift K16


Hyfil K8
Equipment Hyfil K18

Hylift K16
Hyfil K8
Overhead Hyfil R8
Traveling Crane Hyfil K8T

Hyfil K8
Ladle Crane Hyfil R8
Hyfil K6

Hyfil K8
Hyfil K8 Hyfil K8
Hyfil R8
Hyfil R8 Hyfil R8
Gantry Crane Hyfil K8T
Hyfil K6 Hyfil K6
Hyfil K6

Hyfil K8
Hyfil R8
RTGC / RMGC
Hyfil K6

Hyfil K8 Hyfil K8
Mobile
Hyfil R8 Hyfil R8
Harbour Crane Hyfil K8T Hyfil K8T

Hylift K16 Hyfil K8


Deck Crane Hyfil K18 Hyfil R8
Hylift K4 Hyfil K8T

Hylift K16 Hyfil K8


Offshore Crane Hylift K16S Hyfil R8
Hyfil K16S Hyfil K8T
neptune
High strength wire rope for the
offshore oil & gas industry

Kiswire LTD
The World’s largest manufacturer of steel wire rope.

Kiswire was established in 1945 Busan, Korea. The company


has grown into a major international operation with a global
sales and marketing presence, and manufacturing facilities
in Korea, Malaysia, China and the USA.

NEPTUNE Wire Ropes


In 1997 KISWIRE established a dedicated manufacturing
operation in Johor, Malaysia for a complete range of wire
ropes for use by the oil and gas industry, with unit weights
for 6-strand rope up to 120t.

Through continuous improvement, product development and


expansion, NEPTUNE wire ropes have grown into leading
products for use offshore.

Planned investment will see Neptune unit weights go beyond


300t, and its manufacturing capacity double.
The NEPTUNE product range includes:
Anchor Lines
A & R Winch Ropes
Drilling Lines
Marine Riser Tensioner Lines
Large Diameter Offshore Crane Ropes

Key Product Features:


The highest breaking strengths and fatigue resistance in round and compacted strand rope made
possible by the use of special, high quality steel, high technology wire drawing machinery coupled
with special die and lubrication practices; optimum rope designs to minimise spinning loss.

Outstanding resistance to corrosion through heavy, uniform thickness zinc and zinc aluminum
alloy (ALUMAR) coatings in combination with highly effective water repellent blocking compounds
developed specifically for use with NEPTUNE products.

Excellent packaging and product protection by careful control of rope spooling and the use of strong
steel reels and protective wrapping.

Rigorous quality assurance through procedures and practices strictly applied according to
internationally accredited standards.
Wire Rope Selection
When replacing a wire rope, refer to the relevant Original Equipment Manufacturers recommendation and
rope test certification.
To ensure safe and efficient operation, replacement ropes should conform to the specified nominal rope
diameter and be at least equal to the required strength originally specified. Additionally, the wire rope
construction selected should provide similar or improved working properties for resistance to rotation,
bend fatigue, crushing, abrasion and corrosion.
Where an original wire rope is to be supplied, or where the required working conditions have changed,
KISWIRE should be consulted to obtain the best possible advice and recommendations.

Rope Diameter
Correct and consistent rope diameter is essential for optimum 20,00mm

working performance. Ensure that the rope diameter is correctly


measured and that the resulting diameter is appropriate for the
working system.
Incorrect diameter can reduce performance and cause unsafe 18,30mm

working conditions.

Strength
Rope strength should be specified as Minimum Breaking
Strength or Minimum Breaking Force.
The breaking strength of the rope is determined by the wire
tensile strength and steel cross sectional area.
The steel fill factor and rope construction can be varied to suit
the operating conditions.
Strand compaction can be used for increased rope strength and
service life.

Rope Torsion
All wire ropes have inherent rotation characteristics that will
produce a turning moment in the rope. With both rope ends
fixed and unable to rotate, the turning moment will generate
a TORQUE force at the fixed points. Whereas, if one end of the
rope is free to rotate, the generated force will result in rope TURN
and therefore load rotation.
Wire ropes can be designed to achieve the desired rotational
properties required by the application.
Single layer ropes such as the 6 and 8 strand have a much
greater tendency to rotate under load, whereas multistrand
ropes, which depend upon the opposing torsional values of the
various layers of strands, offer much greater torsional stability.
Single Layer 2 Layer

As the wire rope construction options are numerous, KISWIRE


would be pleased to offer technical advice on rope selection.
Comparison of Rope Torques Predicted Rope Rotation with Zero Restraining Torque
50 120
Torque Factors
Torque/Rope Diameter (tonnef)

8 Strand - 8.5%
40 6 Strand - 7.1% 8 Strand 100

Untwisting Effect in degrees/metre


Multistrand - 1.9%

6 Strand 8 Strand
30
80
6 Strand
20
60
Multistrand
10
40

0
0 100 200 300 400 500 600 20
Rope Tension (tonnef) Multistrand

0
The torque generated is the torque factor (%) multiplied by 0 5 10 15 20 25
the rope diameter multiplied by the applied load. Applied Load as % MBL

Axial Stiffness (EA) Flexural Stiffness (EI)

Axial Stiffness (EA) is determined by E x A x 10-3, MN, Flexural Stiffness (EI) is determined by E x I x 10-6, in
where; N.m2, where:

E - is the apparent modulus of the rope in kN/mm2, E - is the Stiffness Factor in N/mm2, shown below for
shown below for 6x37 IWRC group constructions. appropriate 6x37 IWRC group constructions
A - is the cross sectional area of the circumscribed I - is the Second Moment of Area of the rope (d4),
circle (mm2) based on the nominal rope diameter. using Nominal Diameter d.

Construction 6x37 IWRC API classification E Construction 6x37 IWRC API classification Stiffness Factor
kN/mm2 N/mm2
6x36, 6x41 and 6x49 58.86 6x36 15.6
6xK36, 6xK41 and 6xK49 63.77 6xK36 18.8
6x41 14.5
e.g. EA for 76.2mm dia. 6x36: 58.86 x 4560 x 10-3 = 268MN 6xK41 17.6
6x49 12.6
6xK49 14.4
e.g. EI for 76.2mm dia. 6x36: 15.6 x 76.2 x 10 = 526 N.m2 4 -6

N.B. In both cases the Stiffness values apply to new rope with little or no applied load.
On all technical queries and paramenters, it is always best to verify your requirements with the KISWIRE QA Dept.
Rope Lubrication
Effective rope lubrication during
manufacture by the selection Influence of rope lubricant on bend
and applcation of the optimum fatigue performance
lubricant can increase fatigue life,
(000’s)
minimise wear and provide corrosion 150,000 High performance lubricant
resistance to extend the service life of 100,000 General lubricant
200
wire rope. 25,000 Dry rope

All Neptune ropes are filled with 150


Cycles to failure

an impermeable, semi solid, anti-


corrosion blocking compound. This 100
provides lubrication for the rope
which reduces internal abrasion 50
damage, as well as increasing rope
service life through resistance to
0
penetration of the rope by seawater.
A range of manufacturing lubricants
is available to satisjy particular
seawater salinity and temperature.

Corrosion
Where the rope is working in a corrosive environment, protection of the individual wires should be
considered, especially if the rope life is expected to be in excess of 12 months. In such cases, it is
essential to safeguard the integrity of the smaller, inner wires of the rope in order to maintain the
constructional stability and also the working safety of the rope. Zinc has been the conventional
coating on wire, but KISWIRE is now offering a much superior coating based on a Zinc/Aluminum
alloy - ALUMAR. (See the details overleaf.)
In applications such as Riser Lines, additional corrosion protection can be achieved by the use of
a plastic impregnated core. The plastic will give added protection to the centre wires and also offer
greater support to the outer strands, resulting in extended rope life.
All information and data provided are for guidance only and it is recommended that individual
requirements be discussed with KISWIRE.
Neptune ALUMAR
Neptune ALUMAR features a special zinc/aluminum alloy coating.
Neptune ALUMAR is an exciting new development, stemming from a major investment programme
led by KISWIRE’s R&D Center.
Neptune ALUMAR has excellent corrosion resistance and superior rope fatigue performance
compared to conventional galvanising.
The special, ductile zinc/aluminum coating, combined with highly effective, water repellent
blocking compounds, provide three times greater life in sea water than the conventional product.
This powerful combination of corrosion resistance, durability and highest strength rope,
significantly extends useful life of rope in a marine environment.
Neptune ALUMAR provides a 21st century solution for the offshore oil and gas industry.
• Unparalleled high strength to weight ratio
• Extended tension-tension and bend fatigue life
• Remarkable corrosion resistance
A quality assured product from design through to installation.

Corrosion Induced Coat Weight Reduction Over Time

200
Coat Loss in g/m2/year
180
Severe
Coating Rural Industrial Marine
160 Marine
GALVANISED
140 ALUMAR 7 9 10 12
Loss in Coating (g/m2)

120
Galvanised 14 21 19 24
100

80

60
ALUMAR
40

20

0
0 2 4 6 8 10
Exposure Period (years)
Anchor Lines
Rope construction
Class 6x36 IWRC and greater.
Large diameter outer wires for optimum
resistance to wear and corrosion.
Wire protection by galvanizing or ALUMAR.
Compact strand (CMP) for increased strength,
improved contact area, reduced tread pressures
and sheave wear.

A&R Winch Ropes


Optimum flexibility to allow efficient rope
operation around sheaves, drums and capstans.
Effective protection of all wires by galvanising/
ALUMAR
Appropriate lubrication during manufacture.
Rope selection should be determined through
consultation with KISWIRE.
Anchor Lines & A&R Winch Ropes

Nominal Rope Estimated Rope EEIPS ALPHA DELTA OMEGA


Diameter Mass in air Minimum Breaking Force
metric short metric short metric short metric short
mm ins kg/m lb/ft kN kN kN kN
tonnes tons tonnes tons tonnes tons tonnes tons
NEPTUNE CONVENTIONAL - LARGE DIAMETER SIX STRAND ROPE
50.8 2 11.3 7.6 1930 197 217 2216 226 249 2285 233 257 2384 243 268
54.0 2 1/8 12.8 8.6 2160 220 243 2363 241 266 2471 252 278 2578 263 290
57.2 2 1/4 14.3 9.6 2420 247 272 2697 275 303 2834 289 319 2957 302 332
63.5 2 1/2 17.8 11.9 2950 301 332 3295 336 370 3462 353 389 3612 369 406
66.7 2 5/8 19.7 13.2 3240 330 364 3629 370 408 3815 389 429 3980 406 448
69.9 2 3/4 21.4 14.4 3530 360 397 4011 409 451 4207 429 473 4394 448 494
73.0 2 7/8 23.5 15.8 3840 392 432 4384 447 493 4599 469 517 4805 490 540
76.2 3 25.4 17.1 4170 425 469 4815 491 541 5060 516 569 5276 538 593
79.4 3 1/8 27.6 18.5 4490 458 505 5119 522 575 5374 548 604 5610 572 630
82.6 3 1/4 29.9 20.1 4840 494 544 5462 557 614 5737 585 645 5992 611 673
85.7 3 3/8 32.2 21.6 5180 528 582 5953 607 669 6247 637 702 6531 666 734
88.9 3 1/2 34.8 23.4 5520 563 620 6463 659 726 6786 692 763 7090 723 797
95.3 3 3/4 39.9 26.8 6280 640 706 7002 714 787 7355 750 827 7698 785 865
102.0 4 45.3 30.5 7060 720 794 7806 796 877 8199 836 922 8554 873 962
108.0 4 1/4 51.1 34.3 7730 788 869 8287 845 931 8699 887 978 9076 926 1021
114.0 4 1/2 57.4 38.6 8590 876 966 9209 939 1035 9670 986 1087 10089 1029 1134
121.0 4 3/4 63.9 42.9 9480 967 1066 10160 1036 1142 10670 1088 1199 11132 1136 1252
127.0 5 70.8 47.5 10430 1064 1172 11160 1138 1254 11719 1195 1317 12226 1248 1375

NEPTUNE CMP - LARGE DIAMETER SIX STRAND ROPE


50.8 2 12.1 8.1 2141 218 241 2458 251 276 2535 259 285 2575 263 290
54.0 2 1/8 13.8 9.3 2396 244 269 2621 267 295 2741 280 308 2784 284 313
57.2 2 1/4 15.5 10.4 2684 274 302 2992 305 336 3144 321 353 3193 326 359
63.5 2 1/2 19.1 12.8 3272 334 368 3655 373 411 3840 392 432 3901 398 439
66.7 2 5/8 21.1 14.2 3594 367 404 4025 411 453 4232 432 476 4299 439 483
69.9 2 3/4 23.1 15.5 3916 400 440 4449 454 500 4667 476 525 4742 484 533
73.0 2 7/8 25.2 16.9 4260 435 479 4863 496 547 5101 521 574 5186 529 583
76.2 3 27.4 18.4 4626 472 520 5341 545 601 5613 573 691 5694 581 640
79.4 3 1/8 29.8 20.2 4981 508 560 5678 579 639 5961 608 670 6055 618 681
82.6 3 1/4 32.3 21.7 5369 548 604 6059 618 681 6364 649 716 6467 660 727
85.7 3 3/8 34.8 23.4 57.46 586 646 6603 674 743 6929 707 779 7049 719 793
88.9 3 1/2 37.6 25.3 6123 625 689 7169 732 806 7527 768 846 7652 781 860
95.3 3 3/4 43.0 28.9 6966 711 783 7767 793 873 8159 833 917 8308 848 934
102.0 4 48.9 32.9 7831 799 881 8659 884 974 9095 928 1023 9238 943 1039
Estimated Rope Mass in Sea Water = 0.87x Rope Mass in Air.
All ropes manufactured in accordance with API Standards
Drilling Lines
Rope construction:
6x19 and 6x26 for constructional stability.
Compacted strand (CMP) provides:
• Improved spooling on the drawworks
• Greater comtact area for reduced sheave and
groove wear
• High resistance to abrasion and pressure
• Higher strength
• Improved fatigue life

Nominal Rope Estimated Rope Mass EIPS EEIPS ALPHA


Diameter in air Minimum Breaking Force
metric metric metric
mm ins kh/m lb/ft kN short tons kN short tons kN short tons
tonnes tonnes tonnes
NEPTUNE CONVENTIONAL - CLASS 6x19 STEEL CORE
25.4 1 2.8 1.91 460 47 52 506 52 57 575 59 65
28.6 1 1/8 3.6 2.41 578 59 65 636 65 71 723 74 81
31.8 1 1/4 4.4 2.98 711 73 80 782 80 88 889 91 100
34.9 1 3/8 5.3 3.59 854 87 96 943 96 106 1072 109 120
38.1 1 1/2 6.4 4.28 1010 103 114 1110 113 125 1259 128 142
41.3 1 5/8 7.5 5.03 1170 119 132 1300 133 146 1471 150 165
44.5 1 3/4 8.7 5.83 1360 139 153 1500 153 169 1697 173 191
47.6 1 7/8 9.9 6.68 1550 158 174 1710 174 192 1932 197 217
50.8 2 11.3 7.61 1760 180 198 1930 197 217 2216 226 249
54.0 2 1/8 12.8 8.59 1970 201 221 2160 220 243 2363 241 266
57.2 2 1/4 14.3 9.63 2200 224 247 2420 247 272 2697 275 303
63.5 2 1/2 17.8 11.95 2655 271 298 2950 301 332 3295 336 370

NEPTUNE CMP - CLASS 6x19 STEEL CORE


25.4 1 3.05 2.05 475 48 53 523 53 59 594 61 67
28.6 1 1/8 3.79 2.54 597 61 67 657 67 74 747 76 84
31.8 1 1/4 4.85 3.25 734 75 83 808 82 91 919 94 103
34.9 1 3/8 5.90 3.96 882 90 99 974 99 109 1108 113 124
38.1 1 1/2 6.64 4.45 1043 106 117 1147 117 129 1301 133 146
41.3 1 5/8 7.90 5.30 1211 123 136 1345 137 151 1520 155 171
44.5 1 3/4 9.20 6.17 1454 148 163 1604 164 180 1812 185 204
47.6 1 7/8 10.60 7.11 1688 172 190 1862 190 209 2104 215 237
50.8 2 12.10 8.12 1948 199 219 2136 218 240 2414 246 271
54.0 2 1/8 13.70 9.19 2206 225 248 2419 247 272 2733 279 307
57.2 2 1/4 15.50 10.40 2463 251 277 2709 276 304 3061 325 358
63.5 2 1/2 19.10 12.82 2974 303 334 3304 337 371 3734 418 461

All ropes manufactured in accordance with API Standards


Marine Riser Tensioner Lines
Rope construction:
Flexible constructions (6x41 and 6x49) to
achieve optimum fatigue life.
Lang’s lay to provide improved wear
resistance to rope and sheaves.
Corrosion protection by galvanising or
ALUMAR.
The IWRC can be Plastic impregnated to:
• Protect the inner small wires
• Improve strand support and reduce internal
wire stresses
Compact Strand (CMP) offers:
• Greater contact area
• Reduced tread pressures and sheave wear

Nominal Rope Estimated Rope Mass EIPS EEIPS ALPHA


Diameter in air Minimum Breaking Force
metric metric metric
mm ins kh/m lb/ft kN short tons kN short tons kN short tons
tonnes tonnes tonnes
NEPTUNE CONVENTIONAL - CLASS 6x36 STEEL CORE
44.5 1 3/4 8.7 5.83 1360 138.7 153 1500 153.0 169 1695 173 191
50.8 2 11.3 7.61 1760 179.5 198 1930 196.9 217 2216 226 249
54.0 2 1/8 12.8 8.59 1970 200.9 221 2160 220.3 243 2363 241 266
57.2 2 1/4 14.3 9.63 2200 224.4 247 2420 246.8 272 2697 275 303
63.5 2 1/2 17.8 11.95 2682 273.5 301 2950 300.9 332 3295 336 370
66.7 2 5/8 19.6 13.18 2945 300.4 331 3240 330.5 364 3629 370 408
69.9 2 3/4 21.5 14.42 3209 327.3 361 3530 360.0 397 4011 409 451
73.0 2 7/8 23.5 15.76 3491 356.1 392 3840 391.7 432 4384 447 493
76.2 3 25.4 17.10 3782 385.7 425 4160 424.3 468 4815 491 541

NEPTUNE CMP - CLASS 6x36 STEEL CORE


44.5 1 3/4 9.2 6.0 1448 147.6 163 1608 164 181 1812 185 204
50.8 2 12.1 7.9 1924 196.2 216 2138 218 240 2414 246 271
54.0 2 1/8 13.8 9.0 2180 222.3 245 2422 247 272 2733 279 307
57.2 2 1/4 15.5 10.1 2436 248.4 274 2707 276 304 3061 312 344
63.5 2 1/2 19.1 12.4 2974 303.3 334 3305 337 371 3734 381 420
66.7 2 5/8 21.1 13.7 3257 332.1 366 3619 369 407 4088 417 459
69.9 2 3/4 23.1 15.0 3548 361.8 399 3942 402 443 4452 454 500
73.0 2 7/8 25.2 16.4 3831 390.6 430 4256 434 478 4814 491 541
76.2 3 27.4 17.8 4140 422.1 465 4599 469 517 5195 530 584

All ropes manufactured in accordance with API Standards


Large Diameter Crane Ropes
Appropriate rope constructions to achieve beyond anything
optimum fatigue life.
Whenever the expected working life is in
excess of 1 year, ALUMAR protection is
recommended.
Compact Strand (CMP) offers:
• Higher strength and imroved spooling
properties
• Greater contact area for reduced sheave
wear
• Improved fatigue performance

Nominal Rope Estimated Rope EEIPS ALPHA DELTA OMEGA


Diameter Mass in air Minimum Breaking Force
metric short metric short metric short metric short
mm ins kh/m lb/ft kN kN kN kN
tonnes tons tonnes tons tonnes tons tonnes tons
NEPTUNE CONVENTIONAL ROPE - CLASS 6x36 STEEL CORE
41.3 1 5/8 7.5 5.0 1300 133 146 1469 150 165 1547 158 174 1612 164 181
44.5 1 3/4 8.7 5.8 1500 153 169 1695 173 191 1785 182 201 1860 190 209
47.6 1 7/8 9.9 6.7 1710 174 192 1932 197 217 2035 208 229 2120 216 238
50.8 2 11.3 7.6 1930 197 217 2216 226 249 2285 233 257 2381 243 268
54.0 2 1/8 12.8 8.6 2160 220 243 2363 241 266 2471 252 278 2575 263 289
57.2 2 1/4 14.3 9.6 2420 247 272 2697 275 303 2834 289 319 2953 301 332
63.5 2 1/2 17.8 11.9 2950 301 332 3295 336 370 3462 353 389 3607 368 405
66.7 2 5/8 19.7 13.2 3240 330 364 3629 370 408 3815 389 429 3975 405 447
69.9 2 3/4 21.4 14.4 3530 360 397 4011 409 451 4207 429 473 4394 448 494
73.0 2 7/8 23.5 15.8 3840 392 432 4384 447 493 4599 469 517 4805 490 540
76.2 3 25.4 17.1 4170 425 469 4815 491 541 5060 516 569 5276 538 593

NEPTUNE CMP ROPE - CLASS 6x36 STEEL CORE


41.3 1 5/8 7.9 5.3 1345 137 151 1520 155 171 1601 163 180 1668 170 187
44.5 1 3/4 9.2 6.2 1604 164 181 1812 185 204 1909 195 215 1989 203 224
47.6 1 7/8 10.6 7.1 1862 190 209 2104 215 237 2216 226 249 2309 235 260
50.8 2 12.2 8.2 2136 218 240 2414 246 271 2542 259 286 2649 270 298
54.0 2 1/8 13.7 9.2 2419 247 272 2733 279 307 2878 293 324 2999 306 337
57.2 2 1/4 15.5 10.4 2709 276 305 3061 312 344 3224 329 362 3359 343 378
63.5 2 1/2 19.0 12.8 3304 337 371 3734 381 420 3932 401 442 4097 418 461
66.7 2 5/8 21.0 14.1 3618 369 407 4088 417 460 4306 439 484 4486 457 504
69.9 2 3/4 23.1 15.5 3940 402 443 4452 454 500 4689 478 527 4886 498 549
73.0 2 7/8 25.2 16.9 4260 434 479 4814 491 541 5069 517 570 5282 539 594
76.2 3 27.4 18.4 4598 469 517 5195 530 584 5471 558 615 5701 581 641

All Ropes manufactured in accordance with API Standards


beyond anything
beyond anything

Kiswire is the largest wire rope producer in the world. Annually, about 130,000 tons of wire
rope are delivered worldwide. For decades, Kiswire has specialized in the development
and production of wire rope. The company has acquired a reputable and leading position
in a great variety of markets, in literally all corners of the world. The offshore industry in
particular has been a main market for Kiswire for 25 years.

Crane Ropes

Single and multiple part reeving Compacted crane ropes Plastic infill
Pedestal cranes may come in different By compacting hoist ropes the In order to improve constructional
ways as to rope reeving lay outs. We resistance to crushing improves stability of a rope, the IWRC is
are speaking of multiple part reeved substantially. Especially on multi layer extruded with a special plastic
ropes and single part reeved main drums, wire ropes could interlock medium. When eventually the strands
hoist and whip hoist systems. between the different layers. By are laid around the IWRC, the plastic
The multiple part systems may allow compacting a wire rope, one makes finds its final position between
to be equipped with six or eight the surface of the outer layers strands and IWRC and strands among
strand ropes in right and left lay (outer wires) of the rope more flat. each other. The plastic infill prevents
version in a tandem, whereas single This flatter surface leaves the rope excessive internal rope wear and
part systems are almost exclusively with less grip to get hold of. prevents dirt and water to penetrate
equipped with multi strand non Consequently, layers slide more into the rope, at the same time.
rotating ropes. smooth along each other. Besides,
compacted ropes perform better on
the surface pressure issue and brings
consequently a higher resistance to
fatigue.

[Link]
beyond anything

Crane Ropes

Special lubricants ALUMAR® aluminized ropes


For a perfect conservation of wire The aluminizing of steel wire and BOOM HOIST ROPES
ropes in harsh environments, it is steel wire ropes is made by KISWIRE 6xK36WS+IWRC
recommended to protect the rope under the brand name ALUMAR®.
from corrosion by providing the rope We have applied this technology for MAIN HOIST ROPES
with a special sea water resistant over 10 years, beginning in 1999. 6XK36WS+IWRC
lubricant. Wire rope lubricants are Initially, the ALUMAR® technology N2 35xK7,
applied to smoothen rope bending was developed for products applied N2 35xK19S,
and axial torsion as well. Contact in the aviation and car industry - N2 35xK26WS,
between rope and sheave or drum is the core demand was to extend N2 55xK7,
enhanced by rope lubricants too. the life time of the wires by N2 55xK19S,
sustaining the steel wire quality. N2 55xK26WS,
Apart from many different kinds of N2 55xK31WS
improvement we could establish in
this respect, it was obvious that an WHIP HOIST ROPES
important improvement was to be N2 35xK7
made by protecting the wires from N2 35xK19S
corrosion as long as possible. The N2 55xK26WS
ALUMAR®zinc/aluminum coating
was developed as an alternative Average torque factors for the
for the regular galvanizing of wire. following rope constructions are:
Many tests have been done in
the meantime, showing that the 35xK7 non-rotating torque 0.020
ALUMAR® wires stay corrosion-free 35xK26WS non-rotating torque 0.018
3.8 times longer than galvanized 55xK7 non-rotating torque 0.018
products. Third party Salt Spray Tests 55xK31WS non rotating torque 0.018
are available.
The offshore industry, both oil and
gas as well as fishing, could benefit
form ALUMAR® ropes substantially,
as sea water is a corrosive
environment.

[Link]
beyond anything

Crane Ropes

N2® Crane Ropes Non-Rotating 35 xK19S Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
40 782 1327 1463 89 132 101 903
42 861 1463 1612 98 153 116 995
44.5 1 3/4 988 1677 1848 112 188 143 1141
48 1 7/8 1123 1908 2103 128 228 174 1298
50.8 2 1270 2156 2377 144 274 209 1467
54 2 1/8 1424 2418 2665 162 325 248 1645
57.2 2 1/4 1578 2695 2969 180 383 291 1833
63.5 2 1/2 2001 3399 3745 227 542 412 2312
66.7 2 5/8 2259 3834 4225 257 649 494 2608
69.9 2 3/4 2393 4065 4479 272 709 539 2765
73 2 7/8 2606 4419 4870 296 803 611 3006
76.2 3 2825 4789 5278 320 907 690 3258
79.4 3 1/8 3132 5318 5861 355 1060 806 3618

N2® Crane Ropes Non-Rotating 35 xK26WS Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
82.6 3 1/4 3382 5737 6030 382 1076 861 3903
85.7 3 3/8 3631 6164 6478 410 1198 958 4193
88.9 3 1/2 3978 6750 7095 449 1373 1098 4592
95.3 3 3/4 4524 7682 8074 511 1667 1333 5226
102 4 5112 8673 9116 577 1999 1599 5900
Torque generated based on 2160 grade
Estimated Rope Mass in Sea Water = 0.87 x Rope Mass.
All ropes manufactured in accordance with API/EN Standards.

[Link]/N2
[Link]
beyond anything

Crane Ropes

N2® Crane Ropes Non-Rotating 55 xK31WS Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
154 6 1/8 11744 19738 20745 1316 2236 1981 13427
158 6 3/8 12367 20784 21845 1385 2416 2140 14139
160 6 1/4 12677 21308 22395 1420 2508 2222 14495
165 6 1/2 13481 22659 23815 1510 2751 2436 15414
174 6 7/8 14991 25194 26480 1680 3225 2857 17139
178 7 15681 26356 27683 1758 3449 3055 17929
180 7 1/8 16028 26939 28296 1797 3565 3158 18326

N2® Crane Ropes Non-Rotating 55 xK26WS Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
108 4 1/4 5731 9554 10041 647 759 672 6499
114 4 1/2 6392 10658 11201 721 894 792 7250
121 4 3/4 7204 11995 12607 812 1068 946 8160
127 5 7934 13434 14120 895 1255 1112 9139
133 5 1/4 8702 14510 15251 981 1420 1258 9871
140 5 1/2 9642 16097 16918 1087 1658 1468 10950
142 5 5/8 9919 16795 17652 1119 1755 1554 11425
146 5 3/4 10486 17755 18661 1182 1907 1689 12078
148 5 7/8 10775 18244 19175 1215 1987 1759 12411
152 6 11366 19244 20226 1282 2152 1906 13091

Torque generated based on 2160 grade


Estimated Rope Mass in Sea Water = 0.87 x Rope Mass.
All ropes manufactured in accordance with API/EN Standards.

[Link]/N2
[Link]
beyond anything

SubSea Hoisting Ropes


Pipe Lay Barges manufacture oil and gas pipes, which are laid on the
bottom of the sea. For several reasons, the manufactured pipe has to be
disconnected from the barge, and laid down on the seabed for a certain
time(abandon) once in a while. Eventually, the same pipe needs to be
taken up from the seabed and lifted onboard again to continue the
manufacturing process (recovery). Both S-lay and J-lay barges operate
with A&R systems as described. Depending on water depth and
subsequently the length of A&R ropes required, a choice of rope is
made out of the following available rope constructions..

6x36WS+IWRC in single or dual use. Single layer ropes, such as 6 and 8


Dual use of A&R ropes consist of a strand constructions, have a much
right and a left laid rope, operating as greater tendency to rotate under
a pair. In the event of greater working load than multi strand ropes. In fact,
depths, multi strand, low rotating a multi strand rope is designed and
ropes are applied. For instance, manufactured to not rotate at all, or
35xK7, 35xK19S, 35xK26WS, 55xK7, minimally.
55xK19S, 55xK26WS, 55xK31WS.
The longer the ropes, the deeper
the operation depths, the higher the
tendency to rotate.

Torque
All wire ropes have inherent rotation
characteristics that will produce a
turning moment in the rope. With
both ends fixed and unable to rotate,
the turning moment will generate a
TORQUE at the fixed points. Whereas,
if one end of the rope is free to rotate,
the generated force will result in rope
TURN and therefore load rotation.
[Link]
beyond anything

SubSea Hoisting Ropes

Average torque factors for the Traction winches ALUMAR® aluminized ropes
following rope constructions are :
The aluminizing of steel wire and
35xK7 non-rotating torque 0.020 The A&R winch ropes are commonly steel wire ropes is made by KISWIRE
35xK26WS non-rotating torque 0.018 stored on a storage drum onboard the under the brand name ALUMAR®.
55xK7 non-rotating torque 0.018 vessel. To generate the power to We have applied this technology for
55xK31WS non rotating torque 0.018 abandon and recover the pipe, over 10 years, beginning in 1999.
traction winches are applied. Initially, the ALUMAR® technology
A twin drum winch device, requiring was developed for products applied
Torque calculation precise diameter/groove ratios, stabile in the aviation and car industry -
Now what we really want to know rope constructions, superior rope the core demand was to extend
about a rope is how much torque is bending fatigue properties, excellent the life time of the wires by
generated when a load is applied. resistance to abrasion and rope crushing. sustaining the steel wire quality.
The amount of torque generated by Apart from many different kinds of
a rope under load is : improvement we could establish in
this respect, it was obvious that an
important improvement was to be
the applied load x torque value made by protecting the wires from
corrosion as long as possible. The
Example : ALUMAR®zinc/aluminum coating
100 mm rope, loaded by 20% of its was developed as an alternative
MBL (160.000 kg) for the regular galvanizing of wire.
The generated torque is Many tests have been done in
160.000 kg x 0.076 (6x36WS+IWRC) = the meantime, showing that the
12.160 kg/mm2 ALUMAR® wires stay corrosion-free
3.8 times longer than galvanized
products. Third party Salt Spray Tests
are available.
The offshore industry, both oil and
gas as well as fishing, could benefit
form ALUMAR® ropes substantially,
as sea water is a corrosive
environment.

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SubSea Hoisting Ropes

N2® Non-Rotating 35 xK19S Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
40 782 1327 1463 89 132 101 903
42 861 1463 1612 98 153 116 995
44.5 1 3/4 988 1677 1848 112 188 143 1141
48 1 7/8 1123 1908 2103 128 228 174 1298
50.8 2 1270 2156 2377 144 274 209 1467
54 2 1/8 1424 2418 2665 162 325 248 1645
57.2 2 1/4 1578 2695 2969 180 383 291 1833
63.5 2 1/2 2001 3399 3745 227 542 412 2312
66.7 2 5/8 2259 3834 4225 257 649 494 2608
69.9 2 3/4 2393 4065 4479 272 709 539 2765
73 2 7/8 2606 4419 4870 296 803 611 3006
76.2 3 2825 4789 5278 320 907 690 3258
79.4 3 1/8 3132 5318 5861 355 1060 806 3618

N2® Non-Rotating 35 xK26WS Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
82.6 3 1/4 3382 5737 6030 382 1076 861 3903
85.7 3 3/8 3631 6164 6478 410 1198 958 4193
88.9 3 1/2 3978 6750 7095 449 1373 1098 4592
95.3 3 3/4 4524 7682 8074 511 1667 1333 5226
102 4 5112 8673 9116 577 1999 1599 5900

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SubSea Hoisting Ropes

N2® Non-Rotating 35 xK7 Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
83 3 1/4 3180 5803 5417 382 1098 838 3685
86 3 3/8 3411 6085 5809 410 1193 911 3953
90 3 1/2 3737 6543 6366 449 1343 1025 4331
96 3 3/4 4255 7142 7248 511 1563 1193 4931
102 4 4808 7863 7773 577 1829 1396 5572
108 4 1/4 5388 8700 8711 647 2142 1635 6244

N2® Non-Rotating 55 xK26WS Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
108 4 1/4 5731 9554 10041 647 759 672 6499
114 4 1/2 6392 10658 11201 721 894 792 7250
121 4 3/4 7204 11995 12607 812 1068 946 8160
127 5 7934 13434 14120 895 1255 1112 9139
133 5 1/4 8702 14510 15251 981 1420 1258 9871
140 5 1/2 9642 16097 16918 1087 1658 1468 10950
142 5 5/8 9919 16795 17652 1119 1755 1554 11425
146 5 3/4 10486 17755 18661 1182 1907 1689 12078
148 5 7/8 10775 18244 19175 1215 1987 1759 12411
152 6 11366 19244 20226 1282 2152 1906 13091

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SubSea Hoisting Ropes

N2® Non-Rotating 55 xK7 Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
114 4 1/2 5966 10385 10076 721 894 758 6854
121 4 3/4 6715 11198 10672 812 921 867 7715
127 5 7392 11971 11847 895 1034 973 8492
133 5 1/4 8117 13072 13009 981 1182 1113 9326
140 5 1/2 8988 14276 13707 1087 1359 1279 10326
142 5 5/8 9258 14402 14119 1119 1391 1309 10636
146 5 3/4 9778 15097 14912 1182 1499 1411 11233
148 5 7/8 10054 15455 15333 1215 1555 1464 11550

N2® Non-Rotating 55 xK19S Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
152 6 11244 19640 17963 1282 2030 1911 12877
154 6 1/8 11523 19656 18408 1316 2058 1937 13195
158 6 3/8 12133 20657 19382 1385 2219 2089 13894
160 6 1/4 12444 20717 19879 1420 2254 2121 14250
165 6 1/2 13244 22033 21157 1510 2472 2327 15166
174 6 7/8 14726 24658 23524 1680 2918 2746 16863
178 7 15406 25544 24612 1758 3092 2910 17643
180 15769 25884 25190 1797 3168 2982 18057

N2® Non-Rotating 55 xK31WS Compacted


Nominal Approx Axial Stiffness Torque Generated @ 20% MBL Metallic
MBL 1960 MBL 2160
Diameter Weight @ 20% MBL Langs Regular Area
mm inch kg/100m kN kN MN N.m N.m mm2
154 6 1/8 11744 19738 20745 1316 2236 1981 13427
158 6 3/8 12367 20784 21845 1385 2416 2140 14139
160 6 1/4 12677 21308 22395 1420 2508 2222 14495
165 6 1/2 13481 22659 23815 1510 2751 2436 15414
174 6 7/8 14991 25194 26480 1680 3225 2857 17139
178 7 15681 26356 27683 1758 3449 3055 17929
180 7 1/8 16028 26939 28296 1797 3565 3158 18326

Torque generated based on 2160 grade


Estimated Rope Mass in Sea Water = 0.87 x Rope Mass.
All ropes manufactured in accordance with API/EN Standards.

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A&R Winch Ropes


Pipe Lay Barges manufacture oil and gas pipes, which are laid on the
bottom of the sea. For several reasons, the manufactured pipe has to be
disconnected from the barge, and laid down on the seabed for a certain
time(abandon) once in a while. Eventually, the same pipe needs to be
taken up from the seabed and lifted onboard again to continue the
manufacturing process (recovery). Both S-lay and J-lay barges operate
with A&R systems as described. Depending on water depth and
subsequently the length of A&R ropes required, a choice of rope is
made out of the following available rope constructions..

6x36WS+IWRC in single or dual use. Single layer ropes, such as 6 and 8


Dual use of A&R ropes consist of a strand constructions, have a much
right and a left laid rope, operating as greater tendency to rotate under
a pair. In the event of greater working load than multi strand ropes. In fact,
depths, multi strand, low rotating a multi strand rope is designed and
ropes are applied. For instance, manufactured to not rotate at all, or
24x36WS, 31x31WS, 35x19S, 35x36WS. minimally.

The longer the ropes, the deeper


the operation depths, the higher the
tendency to rotate.

Torque
All wire ropes have inherent rotation
characteristics that will produce a
turning moment in the rope. With
both ends fixed and unable to rotate,
the turning moment will generate a
TORQUE at the fixed points. Whereas,
if one end of the rope is free to rotate,
the generated force will result in rope
TURN and therefore load rotation.
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A&R Winch Ropes

Average torque factors for the Torque calculation Traction winches


following rope constructions are : Now what we really want to know The A&R winch ropes are commonly
about a rope is how much torque is stored on a storage drum onboard the
4x39WS+IWRC torque 0.022 generated when a load is applied. vessel. To generate the power to
6x36WS+IWRC torque 0.076 The amount of torque generated by abandon and recover the pipe, traction
8x36WS+IWRC torque 0.086 a rope under load is : winches are applied. A twin drum
35x7 non rotating torque 0.020 winch device, requiring precise
35x26WS non rotating torque 0.018 the applied load x torque value diameter/groove ratios, stabile rope
Example : constructions, superior rope bending
100 mm rope, loaded by 20% of its fatigue properties, excellent resistance
MBL (160.000 kg) to abrasion and rope crushing.
The generated torque is
160.000 kg x 0.076 (6x36WS+IWRC) =
12.160 kg/mm2

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A&R Winch Ropes


A & R Winch Ropes
6x36WS+IWRC / 8x36WS+IWRC
Grade EEIPS ALPHA DELTA OMEGA
nominal diameter weight of rope MBL MBL MBL MBL
mm inch kg/m kg/m kN tonnes kN tonnes kN tonnes kN tonnes
6x36 8x36
50,8 2 11,3 11,5 1.930 197 2.216 226 2.285 233 2.384 243
54,0 2 1/8 12,8 13,0 2.160 220 2.363 241 2.471 252 2.578 263
57,2 2 1/4 14,3 14,6 2.420 247 2.697 275 2.834 289 2.957 302
63,5 2 1/2 17,8 18,1 2.950 301 3.295 336 3.462 353 3.612 369
66,7 2 5/8 19,7 20,0 3.240 330 3.629 370 3.815 389 3.980 406
69,9 2 3/4 21,4 21,8 3.530 360 4.011 409 4.207 429 4.394 448
73,0 2 7/8 23,5 23,9 3.840 392 4.384 447 4.599 469 4.805 490
76,2 3 25,4 25,9 4.170 425 4.815 491 5.060 516 5.276 538
79,4 3 1/8 27,6 28,1 4.490 458 5.119 522 5.374 548 5.610 572
82,6 3 1/4 29,9 30,5 4.840 494 5.462 557 5.737 585 5.992 611
85,7 3 3/8 32,2 32,7 5.180 528 5.953 607 6.247 637 6.531 666
88,9 3 1/2 34,8 35,4 5.520 563 6.463 659 6.786 692 7.090 723
95,3 3 3/4 39,9 40,6 6.280 640 7.002 714 7.355 750 7.698 785
102,0 4 45,3 46,0 7.060 720 7.806 796 8.199 836 8.554 873
108,0 4.1/4 51,1 52,1 7.730 788 8.287 845 8.699 887 9.076 926
114,0 4.1/2 57,4 58,4 8.590 876 9.209 939 9.670 986 10.089 1.029
121,0 4.3/4 63,9 65,0 9.480 967 10.160 1.036 10.670 1.088 11.132 1.136
127,0 5,0 70,8 72,0 10.430 1.064 11.160 1.138 11.719 1.195 12.226 1.248

A & R Winch Ropes


6xK36WS+IWRC / 8xK36WS+IWRC compacted
Grade EEIPS ALPHA DELTA OMEGA
nominal diameter weight of rope MBL MBL MBL MBL
mm ins kg/m kg/m kN tonnes kN tonnes kN tonnes kN tonnes
6x36 8x36
50,8 2 12,1 12,3 2.141 218 2.458 251 2.535 259 2.575 263
54,0 2 1/8 13,8 14,0 2.396 244 2.621 267 2.741 280 2.784 284
57,2 2 1/4 15,5 15,7 2.684 274 2.992 305 3.144 321 3.193 326
63,5 2 1/2 19,1 19,3 3.272 334 3.655 373 3.840 392 3.901 398
66,7 2 5/8 21,1 21,5 3.594 367 4.025 411 4.232 432 4.299 439
69,9 2 3/4 23,1 23,5 3.916 400 4.449 454 4.667 476 4.742 484
73,0 2 7/8 25,2 25,7 4.260 435 4.863 496 5.101 521 5.186 529
76,2 3 27,4 28,5 4.626 472 5.341 545 5.613 573 5.694 581
79,4 3 1/8 29,8 31,0 4.981 508 5.678 579 5.961 608 6.055 618
82,6 3 1/4 32,3 33,4 5.369 548 6.059 618 6.364 649 6.467 660
85,7 3 3/8 34,8 36,0 5.746 586 6.603 674 6.929 707 7.049 719
88,9 3 1/2 37,6 38,8 6.123 625 7.169 732 7.527 768 7.652 781
95,3 3 3/4 43,0 44,3 6.966 711 7.767 793 8.159 833 8.308 848
102,0 4 48,9 50,3 7.831 799 8.659 884 9.095 928 9.238 943
Estimated Rope Mass in Sea Water = 0.87x Rope Mass in Air. All Ropes manufactured in accordance with API/EN Standards

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Premier Wire Rope
5600 Surrey Square
Houston, Texas 77017

Phone 713.979.5300
Fax 713.979.5304

[Link]

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