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Dolphin-L2 Robot Installation Guide

Bomingwei Technology Co., Ltd. has developed the Dolphin-L2, a robotic system designed for urban underground safety operations. The document provides detailed instructions for equipment setup, installation, and troubleshooting, including various components and their functions. It emphasizes safety precautions and operational guidelines to ensure effective use of the equipment in underground environments.

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9995653
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0% found this document useful (0 votes)
11 views34 pages

Dolphin-L2 Robot Installation Guide

Bomingwei Technology Co., Ltd. has developed the Dolphin-L2, a robotic system designed for urban underground safety operations. The document provides detailed instructions for equipment setup, installation, and troubleshooting, including various components and their functions. It emphasizes safety precautions and operational guidelines to ensure effective use of the equipment in underground environments.

Uploaded by

9995653
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Dolphin-L2

Bomingwei Technology Co., Ltd. uses robots to safeguard urban underground safety

For more information, please visit info@[Link] or call our service


hotline:400-9966-326
Equipment
Introduction

1、Gimbal
2、Lifting frame Reel switch
3、car body
4、Battery
5、5-inch solid wheel

Emergency
Stop Switch

Power switch
button

Gimbal

Lifting frame

car body

5-inch solid
wheel
Accessories introduction

① ② ③ ④ ⑤

⑥ ⑦ ⑧ ⑨

Number Name Function


sequence
① Hanging rope Equipment used for well operation

② Hook Equipment used for well operation

③ Crank handle Manual line retrieval

④ Gimbal screwdriver Assemble and disassemble the gimbal

⑤ Cleanroom Wipes Clean the lens

⑥ Breaker bar Change the wheelse

⑦ Charger Battery charging

⑧ Tablet Device operation

⑨ Cotton swab Clean Aircraft connector


Lift rack installation

1. Please check if the O-


ring is intact and
undamaged.
2. Connect the ten-core
female connector of the
lift frame to the ten-core
male connector of the
vehicle body.
3. After installation is
complete, ensure that the
screws are securely
tightened.

Tighten the
two screws
Gimbal installation

1. Please check if the O-


ring is intact and
undamaged.
2. Insert the ten-core
aviation plug of the
gimbal correctly, ensuring
the groove side is facing
upwards.
3. Tighten the locking
knob.

Insert with the


groove facing
upwards

OPEN CLOSED
Gimbal installed on
the vehicle body

1. Please check if the O-


ring is intact and
undamaged.
2. Insert the ten-core
aviation plug of the
gimbal correctly,
ensuring the groove part
is facing upwards.
3. Tighten the locking
knob.

Insert with the


groove facing
upwards

OPEN CLOSED
Cable car Aircraft plug
installation

1. When performing
connector docking,
ensure that the boss
aligns precisely with the
groove.
2. Apply pressure at a 90
-degree vertical angle
downwards.
3. When the thread
sleeve cannot be turned
further, hold down the
limit pin to complete
further tightening work.

Bulge
Groove

Threaded sleeve

Limit pin
Battery wire
installation

1. Please ensure that


the positioning points of
the battery connection
wires are precisely
aligned with the Battery connection wires
positioning points of the
battery.

Battery connection port


Battery installation

1. Please ensure that


the maximum protrusion
of the battery connection
cable on the cable car
side is aligned with the
maximum recess of the
cable car battery socket.

Cable car interface large Battery wire large bump


groove
2. When connecting or
disconnecting the
power, make sure the
power switch is in the off
position.
3. Hold the metal ring
and insert the safety pin,
ensuring that the notch
is aligned before
plugging or unplugging
to avoid rotational
insertion and removal. The safety pin has been pulled
Safety pin not pulled

Switch Introduction

[Link] handle:
take-up and drop-out
function Reel switch

Emergency
Stop Switch

Power switch
button

Crank
handle
Wheel installation

1、Precisely align the


adapter notch of the 9-
inch wheel with the
notch of the 5-inch
wheel.
2, Use the wheel
removal wrench to
tighten the screws.

Installation of a 5-
inch whee

Installation of
a 9-inch whee
Software Introduction

1. Please connect the tablet to the device and turn on the wireless network function. Search for and connect to the
network named Dolphin2-xxxxxx, then enter the password: bmwdolphin2.
2. Start the control software.
3. Test all functions of the device, including but not limited to zoom, focus, light adjustment, reverse camera display,
gimbal attitude adjustment, lift and lower attitude control, walking attitude control, line retraction and extension
operations, and accuracy check of the metering function.

Open the control


software
video recording

Snap playback Clutch


screenshot
high beam
Zoom

focus

lighting
Rear lights
Low beam
Reverse image

Zeroing

Record

Extensions

Switch wheels
M/A
Pull Cable

Tablet battery level

Device connection status


WIFI signal Upward pitch
Device permission status Left Rotation
right rotation
One click reset
Pitch down

PTZ Speed adjustment

Raise
Down

go forward
towards the left
towards the right

retreat

Walking speed adjustment

PTZ attitude
Walking attitude
Elevating attitude
Preparations before
underground work

① Loosen the nut and


open the connection part.
② Pass the hook through
the lifting rope.
③ Tighten the nut back ① ② ③
onto the connection part
to secure the position. Schematic diagram of going down the well:
Dolphin L2 wiring diagram
Dolphin L2 wiring diagram
Dolphin L2 wiring diagram
Common Troubleshooting Process

L2 Unable to boot process


flow chart clarification

1, need to verify
whether the battery
power is sufficient,
and exclude the
possibility of
abnormal battery
protection function,
it is recommended to
replace the battery
known to be in good
condition for
troubleshooting.
2, you should open
the top cover of the
distribution box of
the cable car,
carefully check
whether there is
water damage inside
the corrosion, burnt
or broken wires and
other abnormal
conditions.
3, after the battery
is connected, use a
multimeter to measure
the voltage of the
battery input
connector on the
bottom plate of the
cable car to confirm
whether it is in
normal working
condition.
4, also need to
remove the battery
input interface on
the bottom plate of
the cable car, the
interface connected
to the battery
terminal for voltage
measurement, to
ensure that its
voltage is normal.
5,For the check of
the fuse, it is
recommended that
after removing the
battery, the
resistance value of
both ends of the fuse
should be measured
using the ohm gear of
the multimeter. If
the resistance value
is zero, the fuse is
normal; if the
resistance value is
high or shows
infinity, it
indicates that the
fuse is damaged.
6, after removing the
battery, use the ohms
of the multimeter to
measure the
resistance value
between the 1 foot
and 2 feet of the
interface of the
switch connecting
line cable car
chassis. When the
switch is on, the
resistance value
should be zero; and
when the switch is
off, the resistance
value should be
infinity. If it does
not meet the above
conditions, it
indicates that the
switch is faulty.
Common Troubleshooting Process

L2 Cannot connect to the WIFI processing process


flow chart clarification

1. In the Settings
option of the tablet
device, remove the
connected WIFI
device and re-enter
the password to
restore the
connection.
2. Open the top
cover of the cable
car's power
distribution box and
carefully inspect
its interior for
abnormal conditions
such as moisture
intrusion,
corrosion, burnt or
disconnected wires.
3. Check whether the
wireless access
point (AP) board is
properly powered on,
either by observing
whether the LED
indicator lights up
or blinks, or by
measuring its
voltage with a
multimeter to
confirm.
4. Check whether the
connection between
the wireless access
point (AP) board and
the main board of
the cable car is
solid, and check
whether the
interface and pins
are corroded by
water, deformed, or
dirt accumulated.
Common Troubleshooting Process

L2 Receiving and discharging line abnormal processing flow


flow chart clarification

1. If the cable
cannot be extracted
manually, or
requires significant
force to extract,
check the cable tray
for deformation,
damage, or snagging,
and for tangled,
knotted, or stressed
cables. 2.
2. Check the cable
reel chain to make
sure it is not
loose, broken,
detached or jammed.
3. listen for the
sound of the cable
motor rotating
during the electric
spooling process.
4. After
disconnecting the
clutch cable,
measure for 48 volts
at the clutch
connector on the
cable car's drive
plate during
motorized take-up.
5. Measure for 48
volts at the power
input connector on
the cable car driver
board.
6. Check for broken
or shorted wires
between the cable
car driver board and
the cable car's base
plate, including the
two-wire power
supply and three-
wire communication
wires.
Common Troubleshooting Process

L2 Meter counting exception handling process


flow chart clarification

1. Please check
whether the
metre counting
wheel is blocked
by foreign
objects, worn
out, resulting
in poor contact
or deformation
damage.
2. Please check
whether the
encoder and its
electrical
connecting wires
are corroded by
water, broken or
disconnected.
3. Please make
sure whether the
current
distance,
accumulated
distance and
meter counting
data in the
video frame are
displayed
normally in the
control
software.
Common Troubleshooting Process

L2 Walking Abnormal Handling Process


flow chart clarification

1. Check for broken


or deformed wheels,
as well as for
foreign objects
wrapped, knotted or
jammed.
2. After connecting
the crawler, check in
the control software
if there is any alert
message of equipment
expiration.
3. dismantle the
chassis and check the
wheels for any faulty
conditions such as
water corrosion,
burnt and broken,
loose or broken
wires.
4. Insert the
connecting wire of
the non-rotating
motor into the
interface of the
drive board of the
normal running motor
and observe whether
the motor can rotate
normally when it is
running.
5. Measure the 12V
and 60V voltages on
the motor drive board
to see if they are
within the normal
range, and check if
there are any broken
or short-circuited
wires in the
communication line
between the motor
drive board and the
host box.
6. After
disconnecting the
power cord connecting
the motor driver
board and the host
box, measure whether
the power cord at the
host box end has 12V
and 60V.
Common Troubleshooting Process

L2 Lift Abnormal Handling Procedure


flow chart clarification

1. Adjust the lift


to horizontal and
activate the “Attit
ude Calibration”
function in the
control software. 2.
2. Contact customer
service and use the
commissioning
software to
recalibrate the
attitude of the lift
with the assistance
of customer service.
3.
3. Listen for normal
rotation of the lift
motor during the
lift operation. 4.
4. Check the worm
gear of the lift
frame to make sure
there is no damage,
deformation or
breakage, etc. If
such conditions are
found, the worm gear
should be replaced
immediately.
5. disassemble the
lifting frame,
carefully check
whether there is
water, corrosion,
damage or broken
wires and other
abnormalities
inside.
Common Troubleshooting Process

L2 No video processing flow for PTZ


flow chart clarification

[Link] turning on
the device and
ensuring that the
device is powered on,
you need to check
whether the head has
executed the self-
test program for
rotation and tilt.
2, turn off the
equipment and
disconnect the power
supply, disassemble
the gimbal and
lifting frame, and
install the gimbal
directly to the
chassis and connect
the aerial plug of
the lifting frame.
3, need to carefully
check the chassis
aerial plug and
chassis internal
whether there is
water corrosion, poor
contact or broken
broken wire and other
problems.
4, the lifting frame
aerial plug and
lifting frame
internal inspection,
to confirm whether
there is water
corrosion, poor
contact or broken
broken wire and other
issues.
5, the elevating
frame serpentine wire
inspection, to ensure
that there is no
broken broken wire,
and use a multimeter
to detect the
serpentine wire ends
whether there is a
broken wire or short-
circuit phenomenon.
6. Measure the line
between the head
aerial plug and the
main control board of
the elevating frame
to make sure there is
no broken wire or
short circuit.
7. After power on and
power on, check
whether the PTZ
movement performs the
self-test action of
lens up and down.
8. Measure the
interface connecting
the movement on the
tail plate of the
head to ensure that
there is 12V power
supply, and check
whether the movement
connecting line is
intact without broken
wires.
9, measure the head
sliding ring line and
the head main board
connection line,
confirm that there is
no broken wire and
short circuit.
Matters need attention

1. After completing the treatment of the pipe openings and manhole covers, the equipment should be
moved to the best construction site and ensure an appropriate safe distance from the pipe openings.
2. Before using the equipment, it is essential to check whether the pan-tilt lock knob, lift frame
lock screw, and the connection between the crawler and the cable car are securely fastened. It is
recommended to perform this check before each pipe operation.
3. The screws on the cable connector pin at the rear of the vehicle body should be checked for any
loosening or detachment, as the loss of the cable connector pin could lead to the loss of the
operation part inside the pipe (including the pan-tilt, lift frame, and vehicle body).
4. Before each entry into the pipe for operation, the locking condition of the tires must be rechecked
to prevent them from detaching during operation inside the pipe.
5. When opening or closing manhole covers, operate with care to avoid crushing toes.
6. Considering the weight of the equipment, extra attention should be paid to foot safety when placing
the equipment to prevent accidental falls into the well.
7. Before construction, people around should be evacuated in advance, and isolation facilities should
be set up to delineate the appropriate construction area to prevent traffic accidents or other
incidents.
8. Before the equipment is lowered into the well for operation, the right-angle pulley and wellhead
pulley assembly should be equipped to prevent the cable from being damaged or ruptured.
9. While operating inside the vehicle pipe, the environmental conditions inside the pipe should be
closely monitored. Once the "tip-over warning" appears on the platform, operations should be
immediately stopped to avoid the vehicle tipping over or falling into a hidden well.
10. When disassembling and assembling equipment components, live operation is strictly prohibited. The
power of the cable car must be turned off first to prevent damage to the circuit board.
11. When installing or removing equipment, attention should be paid to keeping the interface parts
clean, and an appropriate amount of lubricant (such as grease, etc.) should be applied to each
component interface to avoid difficulty in inserting the interface or damage to the O-ring.
12. When the equipment is not in use, it is recommended to store the battery separately and ensure it
is kept away from flammable materials.

Daily maintenance

1. During the use of the device, the cables should be kept clean and dry, and any dirt on the cables
should be removed. This helps maintain the hygiene inside the cable car, reduce pollution to the
reciprocating screw, prevent blockages in the measuring wheel and the measuring lower wheel, thus
ensuring smooth cable output and accurate measurement.
2. After the completion of pipeline inspection tasks, the equipment's underground operation parts
(including the turret, lifting frame, and vehicle body) should be thoroughly rinsed with clean water.
After cleaning, they should be wiped dry with a towel or allowed to air dry naturally before being
stored in the equipment box. Regular cleaning of the equipment can effectively prevent corrosion
caused by mud, debris, sand, and oil污 on the vehicle body.
3. The cable tail connector and the crawler tail connector should not be kept connected for a long
time. If dirt or mold and corrosion are found, clean with a cotton swab dipped in a small amount of
alcohol, and do not use water for cleaning.
4. The stains on the cable car surface can be removed by wiping with a damp towel, but it is strictly
prohibited to directly flush the cable car with water, and at the same time, the cable car should be
prevented from being exposed to rainwater.
Product warranty instructions

1. This product and its accessories (excluding


batteries, cables, lenses, and wheels) are covered by
a standard limited warranty for twelve months from
the date of purchase. To extend the warranty period,
customers can contact our sales representative (phone
number: 400-9966-326) to make a purchase.
2. The limited warranty is only valid for the
original purchaser of the product.
3. During the limited warranty period, if the product
fails due to normal use, we will provide free repair
or replacement service, including the cost of parts
and labor. All replaced parts, circuit boards, or
equipment will not be returned.
4. The cost of shipping the product to an authorized
service center and any miscellaneous fees are the
responsibility of the purchaser.
5. The purchaser will not be entitled to the
protections stipulated by the warranty terms in the
following situations: the product has been subjected
to abnormal use, improper storage, unauthorized
repairs, accidental damage, unauthorized
modifications, incorrect installation causing damage,
force majeure, and other factors, as well as due to
misuse resulting in accidental downtime, damage, or
violation of the warranty operations stipulated in
this manual.
6. We reserve the right to modify all warranty terms,
product features, and specifications, and will not
notify separately.
After-sales service

1. Our service scope covers 17 major cities, including Shenzhen, Hong Kong, Guangzhou, Xiamen,
Shanghai, Nanjing, Hangzhou, Hefei, Chengdu, Chongqing, Wuhan, Nanchang, Jinan, Changchun, Nanning,
Changsha, and Kunming.
2. We provide 24/7 service support, with our technical customer service team on standby at all times
to answer any of your questions. Feel free to call our after-sales hotline at 400-9966-326, extension
2, anytime.
3. We are committed to regular inspections and timely maintenance services to ensure that nationwide
inspection and maintenance activities are carried out on time each year.
4. We value the professional growth of our employees, and through regular training, we continuously
enhance the team's professional knowledge and service awareness.

梦 行
为 远
马 自

Pre-sales hotline:400-9966-326
(extension 1)

After-sales hotline: 400-9966-326 External service hotline: +852-


(extension 2) 960211801

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