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Particle Size Analysis for Metal Ores

This document outlines the ASTM E 389 standard test method for particle size or screen analysis of metal-bearing ores using a No. 4 (4.75-mm) sieve and coarser. It details the scope, apparatus, sample preparation, procedure, and calculation methods necessary for conducting the test, emphasizing the importance of proper laboratory practices and safety measures. Additionally, it includes guidelines for reporting results and the significance of the test in compliance with compositional specifications.

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0% found this document useful (0 votes)
40 views3 pages

Particle Size Analysis for Metal Ores

This document outlines the ASTM E 389 standard test method for particle size or screen analysis of metal-bearing ores using a No. 4 (4.75-mm) sieve and coarser. It details the scope, apparatus, sample preparation, procedure, and calculation methods necessary for conducting the test, emphasizing the importance of proper laboratory practices and safety measures. Additionally, it includes guidelines for reporting results and the significance of the test in compliance with compositional specifications.

Uploaded by

Corio666 Torres
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Designation: E 389 – 03

Standard Test Method for


Particle Size or Screen Analysis at No. 4 (4.75-mm) Sieve
and Coarser for Metal-Bearing Ores and Related Materials1
This standard is issued under the fixed designation E 389; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope analysts capable of performing common laboratory practices


1.1 This test method covers the determination of the size skillfully and safely. It is expected that work will be performed
distribution by screen analysis of metal-bearing ores and in a properly equipped laboratory and that proper waste
related materials at No. 4 (4.75-mm) sieve and coarser. disposal procedures will be followed. Follow appropriate
1.2 This standard does not purport to address all of the quality control practices such as those described in Guide
safety problems, if any, associated with its use. It is the E 882.
responsibility the user of this standard to establish appropriate 6. Apparatus and Materials
safety and health practices and determine the applicability of
regulatory limitations prior to use. 6.1 U.S. Standard Sieves, conforming to the requirements of
Specification E 11.
2. Referenced Documents 6.2 Sieve Shaker, mechanical or manual.
2.1 ASTM Standards: 6.3 Drying Oven, of approximate size and capable of
E 11 Specification for Wire-Cloth Sieves for Testing Pur- maintaining a uniform temperature at 110 6 5°C.
poses2 6.4 Sample Splitter or Riffle, with openings not less than
E 276 Test Method for Particle Size or Screen Analysis at three times the size of the largest particle.
No. 4 (4.75-mm) Sieve and Finer for Metal-Bearing Ores 6.5 Scales and Weights, of adequate accuracy.
and Related Materials3 6.6 Pans, for holding samples.
E 882 Guide for Accountability and Quality Control in the 6.7 Brushes, for cleaning sieves and pans.
Chemical Analysis Laboratory3
7. Sample Preparation
3. Terminology 7.1 If necessary, reduce the sample by means of a sample
3.1 Definitions: For definitions of terms in this test method, splitter or riffle, or by coning and quartering, or by the
refer to Terminology E 135. alternate-shovel method. Dry at 110 6 5°C to constant weight.
NOTE 1—The size of the sample is very important in sieve analysis
4. Summary of Test Method because the number of particles on a sieve surface affects the probability
4.1 The sample is passed through a bank of standard sieves of any one particle passing through the sieve at a given time. The more
by agitation. The screening technique described in this proce- particles there are on a sieve, the greater probability that any one particle
dure may be used on any solid particles that can be dried so that is hindered from getting into a position to pass through the opening. Avoid
overloading the sieves.
sieve blinding does not occur.
7.2 Screen the test sample from 7.1 on a No. 4 (4.75-mm)
5. Significance and Use sieve. Weigh the material passing the sieve and, if desired,
5.1 This test method is intended to be used for compliance screen in accordance with Test Method E 276.
with compositional specifications for particle size distribution.
It is assumed that all who use this procedure will be trained 8. Procedure
8.1 Clean the sieves and apparatus by brushing.
8.2 Nest the selected sieves and fit a pan to the bottom sieve.
1
Place the material which was retained on the No. 4 (4.75-mm)
This test method is under the jurisdiction of ASTM Committee E01 on
Analytical Chemistry for Metals, Ores, and Related Materials and is the direct sieve from 7.2 in the top sieve. Cover and clamp in the
responsibility of Subcommittee E01.02 on Ores, Concentrates, and Related Metal- mechanical shaker and shake for the length of time as specified
lurgical Materials. in 8.3.
Current edition approved June 10, 2003. Published October 2003. Originally
approved in 1969. Last previous edition approved in 1998 as E 389 – 93 (1998).
8.3 Length of Screening Time or End Point—The screening
2
Annual Book of ASTM Standards, Vol 14.02. time or end point is when additional periods of shaking fail to
3
Annual Book of ASTM Standards, Vol 03.05. change the results on any sieve used in the test by more than

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

1
E 389 – 03
0.3 %. For highly friable material the 0.3 % specification may 10.2 Present the data of a screen analysis graphically as a
be meaningless and an acceptable end point shall be deter- cumulative direct plot or a cumulative logarithmic plot. From
mined experimentally. the plots, the percentages remaining on any set of openings
8.4 Weighing—Remove the clamp and cover. Transfer the other than those of the testing sieves used, can be found by
contents of each sieve to a tared pan, tapping and brushing the interpolation and in this way redistribution of the same material
sieves to remove any lodged particles (Note 2). Record the by any assumed set of openings can be determined.
weight of each sieve fraction.
NOTE 2—For sieves 2 in. (50 mm) and larger, the probability of a piece 11. Standardization of Sieves
of material passing through the sieve is related to its shape. Retained
particles approximating the size of the sieve openings should be adjusted 11.1 Calibrate the sieves by use of calibrated glass spheres.
by hand to see if they will pass through. For sieves smaller than 2 in., Standard glass spheres are available through the National
gently shake by hand to determine if screening is complete. Institute of Standards and Technology (NIST)4 and other
international standardization organizations.
9. Calculation
9.1 Sum the weights of each sieve fraction including the 12. Precision and Bias
weight of the material passing the No. 4 sieve in 7.2. The total
shall be within 1 % of the weight of the original test sample or 12.1 Precision—It is generally agreed that the selection of
the analysis must be repeated from 7.1 with another test the sample, loading of the sieves, sieves themselves, or the
sample. The weight of the test sample used for calculation is final weighing, all influence the reproducibility and accuracy of
the total of the sieve fractions. Calculate the percent retained screening. Some particle wear occurs but is usually insignifi-
on each sieve as follows: cant. Brittleness or hardness of the ore and the mode of
Material retained, % 5 ~Wr/Wt! 3 100 (1) operation of the mechanical shaker influence slightly the
results of the test. The size and shape of the particles
where: significantly influence the probability of passing when screen
Wr = mass retained on each sieve, and or sieve aperture and particle size are close. Screening time is
Wt = total mass of all sieve fractions. important, but it cannot be said that a specific time of screening
Calculate the percent passing the finest sieve as follows: should be used for all types of materials. End point or time of
Material passing, % 5 ~Wp/Wt! 3 100 (2) screening for different materials is to be established by experi-
mentation.
where:
Wp = mass passing the finest sieve, retained on a pan or 12.2 When fines form clusters of agglomerates or adhere to
filter, and coarse particles, wet screening may be required or be desirable,
Wt = total mass of all sieve fractions. depending upon each user’s needs.

Obtain the percent cumulative by adding each percent retained 13. Keywords
on each sieve as the series progresses.
13.1 analysis; ores; particle; screen; size
10. Report
10.1 Report the following data: sieve size, weight retained
on or passing through sieve, percent retained on sieve, and 4
Available from National Institute of Standards and Technology, U.S. Depart-
percent cumulative. ment of Commerce, Gaithersburg, MD 20899.

2
E 389 – 03

APPENDIX

(Nonmandatory Information)

X1. SUMMARY OF U.S. SIEVE, TYLER SCREEN, AND ISO EQUIVALENTS

U.S. Standard Sieve Tyler Screen Number ISO Designation, mm

5 in. 125
4.24 in. 106
4 in. 100
31⁄2 in. 90
3 in. 75
21⁄2 in. 53
2 in. 50
13⁄4 in. 45
11⁄2 in. 37.5
11⁄4 in. 31.5
1.06 in. 1.05 in. 26.5
1 in. 25.0
7⁄8 in. 0.883 in. 22.4
3⁄4 in. 0.742 in. 19.0
5⁄8 in. 0.624 in. 16.0
1⁄2 in. 12.5
7⁄16 in. 0.441 in. 11.2
3⁄8 in. 0.371 in. 9.5
5⁄16 in. 21⁄2 mesh 8.0
0.265 in. 3 mesh 6.7
1⁄4 in. 6.3
No. 31⁄2 31⁄2 mesh 5.6
No. 4 4 mesh 4.75

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if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
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([Link]).

Common questions

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Prior to conducting sieve analysis, the sample should be reduced if necessary using a sample splitter, riffle, coning and quartering, or alternate-shovel method. This reduction ensures that a representative sample is analyzed. The sample should be dried at 110 ± 5°C to constant weight to ensure consistency and prevent sieve blinding. It is imperative to avoid overloading the sieves to ensure accurate particle size distribution measurement .

The accuracy and reproducibility of screen analysis are influenced by the selection of the sample, loading of the sieves, the sieves themselves, and the final weighing. Particle wear, even though usually insignificant, can also play a role. The brittleness or hardness of the ore and the mode of operation of the mechanical shaker slightly impact the results as well. Importantly, the size and shape of particles significantly affect the passing probability when the screen or sieve aperture and particle size are closely matched. Additionally, screening time needs to be tailored to each material by experimentation, emphasizing the custom nature of accurate sieve analysis .

Both mechanical and manual sieve shaking methods are acknowledged in the standard. Mechanical shaking is recommended when consistency and reduction of operator error are priorities, as it can provide uniform shaking for extended periods. Manual shaking might be preferable for small batches or when the end point requires adjustments based on the operator's judgment. Each method provides advantages depending on the specific timeframe, resources, and accuracy requirements .

The process for determining percent retained on each sieve involves calculating the ratio of mass retained on each sieve (Wr) to the total mass of all sieve fractions (Wt), multiplied by 100. For percent passing, it involves calculating the mass passing the finest sieve (Wp) to the total mass (Wt), multiplied by 100. These calculations provide critical data on particle size distribution, necessary for compliance with compositional specifications and to ensure quality control of metal-bearing ores .

The ASTM E 389 – 03 standard underscores the importance of incorporating appropriate safety and health practices during sieve analysis. This includes ensuring all individuals are trained in common laboratory practices and are conscious of potential hazards. Abiding by proper waste disposal procedures and regulatory limitations is critical to maintain a safe working environment and legal compliance, thereby preventing accidents and ensuring reliable test results .

The size of the sample is crucial in sieve analysis because the number of particles on a sieve surface affects the probability of individual particles passing through the sieve at any given time. A larger number of particles increases the chance of hindrance for any single particle trying to pass through. Therefore, it is important to avoid overloading the sieves to ensure an accurate analysis .

Proper sieve calibration involves using calibrated glass spheres, which are available through standardization organizations such as NIST. Accurate sieves ensure that the aperture sizes are within specification, which is crucial for reliable test outcomes. Inaccurate sieves may result in erroneous particle size distribution data, leading to faulty compliance assessments or quality evaluations of metal-bearing ores .

The end point of screening is determined when additional periods of shaking do not change the results on any sieve by more than 0.3%. However, for highly friable materials, this 0.3% specification may not be meaningful; in these cases, an acceptable end point must be determined experimentally. Factors like material brittleness, hardness, and possibly particle shape can alter this determination .

Graphically displaying screen analysis data, either as a cumulative direct plot or a cumulative logarithmic plot, allows for clear visualization of particle size distribution. This representation helps in determining the percentages of material remaining on sieve openings other than those used in testing by interpolation. It allows analysts to visualize trends and extrapolate results effectively for logistical decisions concerning material processing .

Wet screening may be necessary when fines form clusters or agglomerates, or if they adhere to coarse particles. It can help break down these agglomerates, ensuring that the particle size distribution analysis is accurate. This necessity depends on specific user requirements and the nature of the material being analyzed .

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