Pneumatic Systems Training Manual
Pneumatic Systems Training Manual
INDEX
Pa& No
[Link] 7.7
1. lnmducuon 99
1,1 PhFacal quantites 6nd uniE ofpneumatiG 1G11
1,2 Physlcal propertios 66d laG of rlr 12-72
1 2.1 Alr and lne intluenc. otheat and lressur€ 12-15
1.2.2. water absootron capastyofan lG16
1.2.3 Air and $e nrftuenc. of n soeed and Dressurs 1G16
1,3 compr$3ed ai. as. workingmedium r7-L1
2. Erercise 1 1&18
2.1 [Link] cylinder wih Retum spring 1919
2.2 Syirbors lor Direclo..r conrd valG to lso 1219 2a2o
2,2,1 Namingofdtedion contrcllalveE 2!.2!
2.2,2 Lines and conn€ctloB 2L-21,
2.3 3/2{ay vaNe, normally clos€d, poppetlalve type 22-22
2.4 3/2{ay valv...oonally dos€d, slide va[€ qps 2]23
3, Ef,ercis6 2 24.24
3,1 Seruics irn t 2125
3.1,1 Ak nlter wM warer lr.o 2G26
3.1.2 LulrDalo. 27-27
3.1.3 [Link]€ &uge 2*28
4. Exercile 3 2*29
4.1 3/2-w.y v6lve, [Link] open, ,opp€t varve typ€ 3G30
4.2 3,2{.y valE, @mparison slide valE - popp6l Elw 31-31
5. Erercis. rl 3232
5.1 3/2-way valve, piloted, nomally closed 3$34
6. EErcis.s 3'35
6l Vanabb llow dtrd talE 3e36
6,2 Che.k valw with spiing 31-31
6,3 Va ahl6 on*ariow contolval!€ 3a88
7, Erercls6 6 3S,39
7-1 Qui* 6l(hausl valve 4G40
7.2 Sirencar 414!
TEininS Manuals must be revised ev6ry 2 yea.s atthough the 2yea6 ts rot
.ompulsoryas any chanE4 t6 ue manualmust be subftitted wh€n changes occur.
Tnis manual is subjected to s€t Ar)dils.
H TFAINING CENTRE
IN DEX
a. 4242
8.1 Sh uttl€ valve (dou bre check va tv.) 43-43
9. Er€lols8 8
9.1 45-45
10. 4€-46
10.1
10.2 4&49
10.3 5G50
11. 5151
11-1
12.
12.1 IypaE of vrlve [Link] symbols 54-54
72.2 Alr-openled 4/2-way valve (lmpuls. vatve)
12.3 alr{pelated 5/2 way varve (mpul8€vElve) 5G56
12,4 Dssign of a circu( diag€m 5t-57
13_ Ererclse 12 5&54
13_1 3/2-w6y Erv€ wirt adjust bl6 contol presue uiggennt 5+59
6G6o
R€lt&in8 pl€ge egurabr (p.e!su,e .edudng EtE) 61-62
15. 6?63
15,1 Tift€ d€lry valve, normall, clo!6d 64-64
6184
75.1.2 oegla. 6r65
15.1.3 6466
16. 67n7
16.1 [Link]-step diagEm 6a4a
11, 6969
1t.L
[Link] engnen.g and disptacam€nt€teo [Link]
Trainin8 Manuals must be revised overy 2 yeaB arlhough the 2 ye6rs is not
compulsoryat8nychangestothemanuE mustbesubmrttedwhonchangesoccui
This manuatis subjEcted to setfAudits,
H TRAININ6 CENTRE
INDEX
[Link]
?6
21
2E
62 Checkvarv€wirhSpnns
16.1 [Link]€rO'.![Link]
_1_ !r993!!!!9!ad!, I
2 0o![Link] cyrnd6. 111211122
lttt 2:2:2 1
It
[Link]€[Link]
9
'l',
tt I
ttl t1 t I
.H .;a-'
l
I
I t.
.-
6a. it c
1.1 [Link].l qumtitL. .nd unlt ol Thus as the unir or roroe.r oblain rhe [Link]€d
- r€nsrh ri f,.t..{m)
k os.n3 (kc)
in
]nihso!s'[Link]
Fd rh. @.r.'.rro.. th. [Link] r &cd..do. du€
rn8€coids(.) ro [Link] (o - I31-r mu.t o. u!6d b..,u3.
[Link] in [Link]^ (x) d de9B$ [Link]
-
ponaioe ior [Link]!, luch rs tore, .d.
yolum., [Link]. prcsurc, .nd spen o.n b.
Fo,c. = O.1O2ro,r.S1q
ri o,d.r ro de.c b. phye'.ar [Link][6 o..
iorerrmpre .[Link] [Link].24 [Link].
_6
[Link].or6'qrdobr{aroryunlsaed.i n.0
by $e nrernar onal sydom ol unnt (ab!rdE_
_ @
ron sr) *hch n G..[Link] .r.o h.s .m b6n
lhe rnrernsr onlr syer.m oi u. rs has onrv 36v.n
r66d
€ur wh.r do.s 6ast m..n? rn us.!E ore
nlfi.,^ndlhi'islh.D'.$[Link]*P.*.1.
[Link] rh. p.p€r sh.n.r has no .[Link] o. rh.
[Link]€ [Link].6 prc$ur. in pnoumalics and arso n hydr6ur.3.
b*om6 [Link] ar rh. [Link] d.o.€as.s. lh. sydboLpris, thoGror. u*d [Link] r.-O
s'ne tE P..c.l is sucn a 3n.r prcur€. Lcror3 a rhe ., pr.$u@ rev.r which is h.'ng u*d . .
[Link] lxiro' 1cP)[Link]€!.- i0.) b..'5lor ..r0. i0 0o O).
? lui symbo MFa)co .tpondsin r z€1o 101,m.3
tr = irlctuarins .t poe,e rin.
u![Link] B. r€nlh oi lh. MegiD.$aL. $.Aar
!
lunil sy borban. fi h.! prov.n lo b. solabr. i
p.. c€ 1o [Link] a u^r ol pr$rur..lhe Ear. co.
lbal-100|P!.10...:--ro,pa o
!-
.2 [Link].l D.oO6rlie. lnd l!w. ol6ir
thephysical qun\!€s valu$e, pressrlt, and
rempera\ur. lre rnlerdepondanl t. \he case ol
Sohe tyoroi [Link]€na
ondrons oi rh.98 rhe rorb$[Link].o.
o. @Lno, Mr.'
A rinrh€ grs3(.![Link]$dlor€3thowal€r
our o,rh€rub. [Link] pr€srlr. rrs..ndrh6n
.pp i€d i .m.4eg coi-
'5
i-
o'€$ur. in [Link] ll6sk Boo.r. alhoslh€ c
.,]
-;q,oLoL - ;iE,d
i F dc_60,'
al
zA
d
.rneu q &.ucn!. |nu.ur6dr. nqdoo. tlr
ttsa=t!
tr
yi6z:,r
q,.962 _ r.1
aL tlzr 9z= tt
tr ul^l.r u! grtzz., =
'J
1O 6u 6, [Link] - J [Link].d@6r pan..au
E rB u'^., u' .rnEridu6r .qr ro qoFutur.r.o
@ Ll\.reE-\ \t d
33grr).q €ro'!) r'!or : ldl .u.],puo.
sart
p[pu6!. ol [Link] ]'[Link] urlerooun o^
rLo^[Link].$)[Link].3 3.9aro
an8Dd@.r r pue (,@d .u@q.l l'.d [Link]
/r!q, Bd r 001 ,o .r6.6ard r rRr|.p63..rduoC
:.|du'
'(0rer Nro)
.r.F [Link]. .a pau @. .q u.. r€..6
ot
ro [Link] 'a.r s...rnr-^ee+/[Link] Eu'.n
'e3E!o l[d'[Link] uE@r or .r.I.]€du.r
€Lr| ror 4hoF Ir.^..r d 6't.l or.^& Drnof uo 5
dn-B [Link].6idu'r
)sfc2zrfuz!rar
work (in rhe rie
cy'nd€r, ior erampl€)
[Link] eie,qy and pressure e^erqy. Everyon6
has nor ced howa rhealsupunderpressur€when
t
lh6 n..ns. rh.r in a
[Link] pe= 600 kPa (6 bar/37 psi) ai 'n'
* rh .r
voLuhe B comorecr€d wlrh . raclor or 7 bullhrs c
har rhe cap.c', ol lbslbinc onry .e nuch rdt
@[Link] ed r.p.6d
m..!ur.d.1 !€v6dr poinc ii rhobpGr.d [Link].
@
(llc @,.
Thr. snoty.r.n erp [Link] pr...
3u. in rh. Gndcdo6. Amrh.. r., ol [Link]. mu.t
Ar rh6 [Link] .na .r rh€..d [Link].. the
flo n€ ai. h.. rh. na..n€Ey [Link].' @
[Link]@.'This.6e,i5@m,doolM&b.
ll
Inf,t
tr ox
6
[Link] p uq in pnsumaricd6uc.s
Th6,nql€.ad'iq
Iorlo*r.g Iuncr [Link] s gi'tLcanl cofr ponenr p.rt3
(rrs.o)l
tr a.n.t
E cov.' s1h b..[Link] bas€
E p"*,ns
E compre$^ spnns (Grum spr'.c,
tr-
@ U .:
L-]
9:
22.r [Link] d &.c{..r €.&C ntE Ouicr @uohno *dh b! L'n [Link] vrtu
rh€ pon.... brm€d u.y. (llo. o),..q.
'd.e
.*y"E (rc. @ )
3 pods R)
(P l wry. lrl
. p![Link].A.B,F)
^, .*" q
5 pod tP.r. B, R, S, s r.F ,ll
[Link]..l@hltd!6@[Link] co.d.
.n6 wnh 0r numbf oi w.F (rod, lnd l^ ...
cod'nc.*rh rh. nudbor olconto pos on.l.,
b, dc.). Thur, ror
o
aro.!!rd. h.! lhr@ wayt(p.43) und [Link]
pcili.M ilrg. @). ll ts th.. [Link] a 3/2-r€y tr
val6 (rpok..: trr'€*rrokrtuo-My-Els) Io
[Link].V'foemore.@u6lely'[Link]
spern.d s,[Link]€. rh€ [Link] so [Link].n
NIITT
s
or or rh. ryp.
^o6drrrcrosd
pos o.. lh. .ra.l nam.
€)--+lF(- --+s
utr
s<--
die. 8)
@ --.>-+.(- -<+
2.3 3/2-W.y V.lv6, [Link] Clo..d
Popp.l Valv. Typ€
.[Link]*Liqcyrnda(a - FoD.n)
@
-i
I
roreihau (A - F)(riq.,a).
Byd€pros i9 rhesrder rh. [Link] A - F(Iq 6 )
I
s crosed rh. s rhe wo*'i! posrion (iq. @ ).
@
For rh's.€[Link] clos,nq and openng, 0.6 aso
IEf,I
rhesymbo 6 rh8 sam. $ro,rh. iormalyclo!.d t
il
l:l
!- @
-L
il :.'
tr 3/?.-aywie noharycor.d E sl
. sel rh. [Link]!aror ro op€[Link] pr.6uuG '.1J 3/2-*ay varv6 ror oi-o{r lenorsy suppy)
5 Ch*k rh. oia flo* .n€.d o, rhe €.t hor. o. rh.
3/2-way varve by operal.9 (:50I'd€s)
L
1rs f r [Link]/e'[Link]*sur.
resdar ns vsrveon rher tr€. rhur ro'm'ns a rnsr.
rherid! daM
[Link] rh€ [Link] requra(^c vave E rh.
pGssu16 [Link]
oreetvarue B rcad ofi on. [Link] gauqe To
an@rorkroproce€[Link]. m4r
rhan$. 6nmum luppry
p/.$ure rh. rubrci'ror trl .oin6cEd h.h,nd
!
FiEadD..s.u'eGgu'[Link],€o,le.l&
25
,h. d€vie consEt orhe torro*i.e [Link]
1s
E
j
tr
E
lh. botonorlhebow.6ndallora,96rDatuo.5or
d ,h'ch ar. rh.M @r ohhe.r sr€.o. lhe tr
rherchy [Link] *p.6l€n iiom ptp. sc.r.- ,ib.6
a
n(.r [Link] ! b@m.. btnd.d by Ih. in., B
erch.n!.d .r r€9u1.' [Link] lhe 66ihum E]
a E
1
Z
I
rarion, cons srs of rh6 t rlownqluicnonaryeig..
E
sch6marlcary (rs. o ). D€sisn d€bds hav. been
oh{red Th€ bore c i. not conn€cbd ro bor€ a.
pressur€ .x€rs rhrcushout th€ ddo.r no oil o
iro"6 whon irow occu/e ( r.-lc os6 otfl. a sman
pressu.e drco occu's duslo rhe h ohar atrsb*d
nh€mz,ernqs4E i rh€ b;re E a;d rn E
rhe space E [Link], r€r€r 3r3o io -phy3cat
Princ'pr€s-r [Link] y,o't'.rorcsduo'n
.rub.E aidd,rorm'[Link]€E hh.
'h€ orrh. annul$ sap
.r.a tr ,h.o rB aromiz.d . 1;l
or rifre
'hioush
rho tu€ rub. E.
:l
For rubrrcaring movng psns n pneumalc
iisGralrons. whon re ino y(h oit, rhe oii ma,
tttt
a
5
r;.nry" € tr
"qr,o.'he€
erLcdero,ma'D"6
El tr
tr
a @
.o,
sLd. ro rdee. r@[Link] o^ pu$'n! .
^ '.
r[o oquipmcnl €r€d
Itii AA
V)
t-
tr xourns
'*e:4
tr Pr,ie.,
TIII Wl
[Link] slld. [Link].
- Popp.l o I :l-
Li
!.
lpGvousry P) [Link]€wourd r,,€[Link] nor
To oblam . n*
,
Iurclion
[Link]'.qpodsPaidR'trh...r&enorposs!
[Link]!va v..Gduero$63hon
@
rcadiusr. whrch B norwithoor [Link]. invarv.!
ll
.oislrucr o..^d runclion or the [Link]€sus6d,
-.r.
lt
#
[Link]
V)
i.
p! -1s0 kP. 11.5 b./2175 p.i). Op€r3r€ rhe Ar rhreadod connecroG musl bschock€d [Link]
3/2-{ay [Link] D'8c!* rh6 ob$datotu olh cond'n! rhe [Link].d a( .oDpry h€[Link].
.onnsci^! rubesvh'ch b€c.n. c'[Link].d by
J
a
!
th. .n conlrol untr MJ.l. olp.6: rh. torhdn9
[Link] sianilieni..hDo..n!
E HoGtns
E conpGgg'on.P [Link].€.lo
[Link].r o.(rie O).@mpr6"d'n''
Dol'.diolh.'dvd..n6lE..tl.d{liv'lv. E
rd! sr.4 rd . Pod P ,3 cot.d w.Y a - F
't
wh.n BduaGn th. conkol $ud E rn Filol
'he
FI
E
By convenns [Link] c.r s'9n,8 Dneumsric
'.
rc-ouaa. rnercOtnaoo ersuenoeotvtre
@
rhcc,.N;-€usdror@dro nes'llgrelclin!
",o-*'a-*.9".*'m*e"**ot,*'
tr
G
I
EI
tr
3
I f,t
rel I
z
! one',ay I ow contor Yar.
4 Check rh. ,![Link] ot rh€ .yLind0 aid E Nomdydosd,,.Mywre E s
[Link].6yo!.[Link].
5 lum f'..€gur.(ns *r€w on th.d.-*.y rro*
O L@hu,
l-1
tT)
(adrusrab' ny c.s gnarod by6 owl
6.2 OnEi valls {llh sp nc
[Link].'[Link]..d,*-
[Link] rh€ orh.. dir€clioi 5ro b6 cros€d
E
<llt!r-
@
trtr5
(rhs [Link]
'.
often nol shown i. ih. drauno)
.g_-K<2
s -="rI
6,3 [Link]. On.-W.y Flow Conrrol
T
he one,way r owcofuorvarve (rs o
) consrds
oilh€ionow noruncr [Link] i oan(componenr
! f@s"!
tr tr lulTrllmml
!l
By rur^ing rh. rhrotl. ..r€w, rh. lree annular
E.
ladrustab' try d€s'on.r.d by arow)
F, rsJz
EZ
''rl
! E
El
tr @
E
3. Ch€ck rh. ilnclion by operall.g rh. yrlv. tr Norm. [Link] 3/[Link] varv. cei
. ser rhe ,ro* @nrrol {re *ch lh.r rhe p'sron O,e ,.y fid onror v&
.y.s,[Link]@p..[Link]..c-
rhe nm.t ,or ue ous..d ..d rerlrn $6r.. compan'ed byane,plotr€ noi*rn'[Link]
E
ruD... The exhausr .[Link]€s by
low resisiric.,. [Link] il
ri. rhod*r
. iol Bken t
'our.
arrl
aria @
Zs
I
l
l
slylonlh€dampn9
ForGducLi9rh.ii6quenrrydisru'b'ns. auslar
GF
@
t I
A ri!r.-.ci,nqcyincr'5to b op.r.t.c hrcuqh
.31 !ll
[Link] Fixtute
r;*t*iiri,:i*{;!,:t;';mTv:;::i;'!itfi t
::.r::;::' i,:::::"::,:::.:i:,: ;l;;: @ aq@. 4 m6, a.
",:;i:::,,:@eo I
( I
I
E
:.::ebn
!
!
E
I E
E
II
tr
Lr-,! . ri ,r,-r- .,. :i.- : tr
o,..--i
ti
t.
L
li
L.
Lt
a,1 shulli€v!lv.{ooubro [Link].)
l
o )[Link]*.9
[Link].
[Link]{,nqd@mD@€od'
tr Ean o, or.r ssrLnq .r.m6
o a 3
,l@ roh arh, pon x d Y b (is. o o, t
aid Y. A s
^
r,o O). Th6 barr E reveB.d [Link]
NR
rsa
\\\\:_i!,"
..K{sii.,
'zuzz///r/r, N
o
7rztrzlrlr/r/zt
I
llft
lf!
+
=r,t\
tr
@
I
pd ions lrs o to I s o). Lr n coFmoi ro.r
hrca riqures thal lrr G escapno rromA How
6\
p'glon n rE. o . rcE. .. vou *rr .ubsqu..o
I
I I
I
nl
E
@
Iheddbr€..dngcyr'nd*'s'[Link]!..
rhe [Link] oI rh. [Link] ..d p'!r6 rihc
[Link]*slhroughpdnainrorM
o.
hous'ng p's6n 3d. il (r'o ,! ) Ih.
'hG
o. rh. p6ton .. E [Link] norem.n0. rle
@ z Ltr
!t
I
10.2 Piroted 4/2-wry [Link]
@
Eft rcstud !
tr
Man co roiuni(lis O )
E
E
e -a Compression sor ns
t
1,, "a € *-oa -..J yop* ]/,.":,6 €
@tr
rhesa,sP - Banda - Faia;psrs. o) E
dud Gt d $6 qd
rhe varvo d sc t bnus
tr
ro rhe d aph,aons 1tr and d) E
tr tr
E
B
r. G* ihs€ b bs D6hed do*nw d, d L!
lle
ir,.*" t* *"v' e - [Link] - i lrq )
^ (: ano
sh;ntr [Link] lhe taNe erunsec
i,-;h varve s€ar eeaves [! and cr I a'e
(
,ii"o <" *rrn" *"0""t*.-.p"*i""
'h.
"o1'q
_ Rlrs't
a^d op.n rh6waysP - [Link] B
I
tr
9 rns
'a'e s
E
: .{ ndeEw([aLo(ac'uar ns
v're d E
! a,*" trc" 2oorPa (2bari?qPs) rhe E
E ,,"it- , - E
@
a
I
.l\ -t
E
+- I
;
E
rh. 5/2-way v.rv6 show. here . spoor [Link]
's [Link]
r,'q o) lt cd^.3rs otrh.,orowin!
E spoo
tr oo,bl6+dro cy rtrd€,
2 [Link]..erri€ru9- E ?2-*ay 6h6 d i/2...yErre '[Link])
llJ oi.-{ry,[Link] ro v.h.
3 cieck lh. ,uicio. o, lh. c lcuil by op€r5nng
t!
E
Nord ariy cros.c a/2-*.y varw csi ,.= 400 rPa .600 kFa 11b., ..6 b../
[Link] c os.d 3/2-wry va ve er6l sB ps .. 37 p30
'12.1 lrp.E ot [Link]. [Link] Srmbol.
-
------7i\- Lr-
/"rL
iorr.r r.r, connor lr 9 o)
Fesrures: [Link] by pGst'ns rh. ro
)
"f
ro^ onry by [Link].e ov.r th. 6n€,
t
t I
r2.2 Al.-Op.r.r.d 4/2-W.y V!rr.
fi.s../2.,.y[lv6,.inl..[Link]
doubro-rorinc cyliid6c by tx'o ! 0n.r. whr.h aE
cd$[Link] l6m b phy5iort omt
'$!ed
(rlE O, @.3isE or $.
ry !qnillcani oonDonenr
tr H.6ns
P - du. - a rh..@rcEiorEodoo.r 6
on ^lnda
ro srsnc t cr on (rLo o)
ow'ng b r@ 3hd 3 cotror purs, r,[Link] h.3
rr.
ior quns movod lnto rr..nd positron rhisbmad€
ndi6.bl6by.@[Link]!..
n [Link]€ i. appll.d lo x aid Y [Link].
rh. sir^.r *hrch t. [Link], d.oidi6 Tnlt
3 h !
For conr@rrins doubr.-adhq carind.d in
.uio n aric conto I c. ou.n c.s,
@
I I I
.Y @
I I
5/2-way v.v. operar.d by prcrlurcapp[c61oi
on bdhsid.!.[Link]. 1
hB ra3i b..tr aopr6d io I iio ! r.P- sano
comprcts & suppry. rhe pisron Ehains in rh€
t I
r2.a O$ig. ol. Circuh Dlrgiam
@ :
:
3y eais 0rsymbors .[Link] d
'.06ms
delci b.
I
f--
$epuq i
p. r 400 kra. 300 kPa (4bar .6 bar/
boa'd wrl
^o
33 pi. 37 9sD
ts so' no
E aai,atns"t"u"r
OE E E !E
rhosprin0,r95i.5r [Link]. alrcani owrr.€ryrom
^t
The n.6p'nq rorce .houd arwaF be coisranr
,tr
@
tr oo,[Link] .yrhdo,
3 Ch6ck rhe runcroi !y operarng rhe 3/2-way O Pre$m. res,raror"Ih p,.s0. oa,q€
. ser rhe p/essure resu aror ro yarous varues
E az-way varw or srz-wsv rerw -.*
5 Operar€ and obs6rv6 rh6 piossurc [Link]
E r*o 3/r-way
! vak$d'ie
I
E rh€ vaoe . cros€d when rh€ adrurinq *rew a
e E.r*€d our a. rar4 [Link]€ .6 *hen th.
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