Capsule Dosage Form: Formulation Review
Capsule Dosage Form: Formulation Review
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d. Preservatives
Preservatives are often added to prevent
the growth of bacteria and mould in the gelatin
solution during storage. Examples of commonly
used as preservatives include potassium sorbate,
and methyl, ethyl, and propyl hydroxybenzoate.
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uniformity, high manufacturing losses, and its closed by bringing the body and the cap
labour-/cost-intensiveness. This equipment is no together.[8-9]
longer available.[7]
Basic component of hard gelatin capsules
Rotary Die Process a. Gelatin
Most soft gelatin capsules are prepared by Gelatin is by far the most common and
the rotary die process, a method developed and most well known material used to produce hard
perfected in 1933 by Robert P. Scherer. This capsule shells. It is a generic term for a mixture of
process almost eliminated all the problems purified protein fractions obtained from irreversible
associated with the plate process and produced soft hydrolytic extraction of collagen obtained from the
gelatin capsules with improved uniformity and high skin, white connective tissue, and bones of animals.
standards of Accuracy .In this process, two [10-11]
plasticized gelatin ribbons (prepared in the rotary-
die machine) are continuously and simultaneously b. Plasticizer
fed with the liquid, semiliquid or paste fill between Plasticizers are added to gelatin to reduce
the rollers of the rotary die mechanism. The forced the rigidity of the polymer and make it more
injection of the feed material between the two pliable. Common examples of plasticizers are
ribbons causes the gelatin to swell into the left- and glycerine and polyhydric alcohol. Water is also a
right-hand die pockets which govern the size and good plasticizer and is naturally present in the
shape of the softgels as they converge. As the die gelatin.
rolls rotate, the convergence of the matching dies
pockets hermetically seals and cuts out the filled
[Link] drawing of a rotary-die soft
gelatin capsule filler.
c. Colourants
Most frequently, hard gelatin capsules are
coloured to enhance the aesthetic properties and
also to act as a means of identifying the product.
Colorants used must meet the regulatory
requirements of those countries where the product
will be sold. Examples of commonly used capsule
colourants include synthetic dyes such as azo dyes
Fig 2: Rotary Die Process and xanthene dyes. Iron oxide pigments are also
used.
[Link] gelatin capsule
Hard gelatin capsules are made of two d. Opacifying agents
shells: the capsule body and a shorter cap. The cap Opacifiers (e.g.. titanium dioxide) may be
fits tightly over the end of the capsule body. The included to make clear gelatin opaque. Opaquse
basic hard gelatin capsule shells are made from capsules may be employed to provide protection
mixtures of gelatin, sugar, and water. They are against light or to conceal the contents.
clear, colourless, and essentially tasteless. Hard
gelatin capsule shells are fabricated and supplied e. Preservatives
empty to the pharmaceutical industry by shell Preservatives (often parabens esters) were
suppliers and are then filled in a separate operation. formerly added to hard capsules as an in-process
During the capsule filling unit operation, the body aid in order to prevent microbiological
is filled with the drug substances and the shell is contamination during manufacture. Manufacturers
operating their plants to Good Manufacturing
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Practice (GMP) guidelines no longer use them. In Step 6: Joining of the trimmed capsule shell
the finished capsules, the moisture levels, 12-16% Once trimmed, the two halves (the cap and body)
w/ v, are such that the water activity will not are joined to the pre-closed position using a pre
support bacterial growth because the moisture is lock mechanism. At this point, printing is done if
too strongly bound to the gelatin molecule. needed before packing in cartons for shipping.
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A powder tray same time, reducing the number of doses per day,
A pin plate having a rubber to is to administer a capsule containing numerous
A lever coated pellets that release the drug successively
A cam handle over a long period.
The finely powdered drug is first
converted into pellets, usually by attaching it to
sugar granules with an adhesive. The pellets are
then treated with protective coatings that delay
release of the drug, each batch receiving a different
thickness. The batches are mixedthoroughly and
suitable doses are filled into capsules. For example,
a mixture might contain 30 percent of uncoated
pellets, for immediate release of drug, 30 percent
each of coated pellets that release at 4 hours and 8
Fig 5:Hand Operator Method. hours, and 10 percent of neutral pellets, used solely
to fill the capsule. Each batch may be coloured
Special types of hard gelatin and soft gelatin differently to simplify identification and facilitate
capsules control of mixing[16]
Altered Release capsule [14]
The rate of release of capsule contents can Non gelatinous capsule
be varied according to the nature of the drug and [Link] Propyl Methyl Cellulose (HPMC)
the capsule excipients. If the drug is water-soluble Hypromellose (INN), short for
and a fast release is desired, the excipients should hydroxypropyl methylcellulose (HPMC), is a
be hydrophilic and neutral. If a slow release of semisynthetic, inert, viscoelastic polymer used as
water-soluble drug is desired, hydrophobic an ophthalmic lubricant, as well as an excipient and
excipients will reduce the rate of drug dissolution. controlled delivery component in oral
If the drug is insoluble in water, hydrophilic medicaments, found in a variety of commercial
excipients will provide a faster release; products[17-19]
hydrophobic and neutral excipients will slow its
release. A very rapid release of the capsule contents
can be obtained by piercing holes in the capsule to
allow faster penetration by fluids in the
gastrointestinal tract, or by adding a small quantity
of sodium bicarbonate and citric acid to assist in
opening the capsule by the evolution of carbon
dioxide.[15]
Coatingcapsule(15)
Coatings have been applied Fig 6: Non gelatinous capsule
extemporaneously to enhance appearance and
conceal taste, as well as to prevent release of the Appearance: HPMC is white or similar to white
medication in the stomach (enteric coated fiber or granular powder, Odourless, Properties:
products). Most coatings of capsules require Almost insoluble in ethanol, ether and acetone:
considerable formulation skill and quality control Quickly dispersed in 80-90 centigrade water,
equipment found in manufacturing facilities. The Aqueous solution is very stable in room
capsules can be coated to delay the release of the temperature; Has good wetting dispersing /
active drug until it reaches a selected portion of the adhesive thickening emulsifying water
gastrointestinal tract. preserving/film-forming properties;
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International Journal of Pharmaceutical Research and Applications
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dissolve in hot water. The primaryHPMC can be capsules lmay provide betterstability properties and
uniformly disperse in hot water. reduces susceptibilities to change on storage[20-22]
Appearance: HPMC is white or similar to white
fiber or granular powder, Odourless, Properties: Dissolution -Similar to that of gelatine capsules.
Almost insoluble in ethanol, ether and acetone: Advantages
Quickly dispersed in 80-90 centigrade water, -Ready for filling immediately following
Aqueous solution is very stable in room manufacturing
temperature; Has good wetting dispersing / -Offer greater resistance to humidity and heat than
adhesive thickening emulsifying water gelatin and allow easy filling as they are non-static.
preserving/film-forming properties; -Dissolution is independent of pH.
-Good surface finish.
Dissolving process -Coating of hard gelatine capsule with aqueous
HPMC will agglomerate when directly spray formulations can lead to softening of gelatin
added towater and then dissolve. In this way it shell or gelatin shell may become brittle due to
dissolves very slow and hard. Suggested methods water evaporation and drying. Especially at the
as followers: 1. in hot waterHPMC does not onset of coating. On the contrary, the coating of
dissolve in hot water. The primaryHPMC can be starch capsules seems to be less problematic
uniformly disperse in hot water. because of smooth seal of the filled unit, together
with the higher bulk density of the capsules, which
Manufacturing of (HPMC) capsules provide a more uniform coating bed.
Hard gelatin and HPMC capsules are
manufactured using similar equipment developed Manufacturing of starch hard capsules
by Eli Lilly. hard gelatin capsule manufacturing, -Hard gelatin capsules have been used
pins (moulds for making the capsules) at 22°C are most widely. Recently, however, starch capsules
dipped in a dip pan or pot that holds a fixed have been used in various controlled-release
quantity of gelatin at a constant temperature, products as well as in general use as demands for
between 45 and 55°C. The level of solution is non-animal based products increase. Starch
maintained automatically by a feed from the capsules are more easily coated than gelatin
holding hopper. Once the molds are dipped a film capsules. Gelatin shells may soften and solubilise
will be formed on them by gelling since they are at when sprayed with aqueous dispersion of coatings
lower temperature. The slowly withdrawn pins and can become brittle during the drying stage. The
from the dipping pan are rotated to. maintain higher bulk density of the starch capsule provides
uniform film thickness, where they arepassed for a more uniform coating bed.
through a series of drying kilns at controlled -Starch capsules are manufactured by an
temperature and humidity. The dried films (shells) injection molding process that yields exact
are stripped of the pins, cut to the correct length dimensions and provides an excellent seal between
and the two pieces (cap and body) are joined "top" and "bottom." The filling and sealing process
together. The pins are then cleaned and lubricated is simultaneous, resulting in a finished product that
to start the next cycle. is well-sealed, secure and relatively resistant to
The manufacture of HPMC based capsules. further
necessitates some modification to the molding
machine or to the formulation of the shell material 3)PVA Copoylmer Capsules
Because HPMC shell walls are much HPMC Hard capsules have been developed as an
gelling from solution occurs when the temperature edible container to mask the taste and odour of
is raised while it is converted to its original solution medicines. Traditionally used for powder or
as the temperature is lowered, granulated formulations, capsules have also been
adapted to contain oily liquids, tablets and even
2) Starch Capsules powders for inhalation. They are popular because
Properties of starch of their relative ease of manufacture (compared
Moisture content: Moisture content in with other dosage forms such as tablets) and
starch capsule lies between 12% to 14% w/w, with theirflexibility to accommodate a range of fill
more than 50% being tightly bound to starch. The weights. Additionally, capsules readily demonstrate
presence of this bound moistureindicates that starch bioequivalence between different strengths of the
same formulation. The solubility of many
DOI: 10.35629/7781-080315901599 | Impact Factor value 7.429 | ISO 9001: 2008 Certified Journal Page 1595
International Journal of Pharmaceutical Research and Applications
Volume 8, Issue 3 May-June 2023, pp: 1590-1599 [Link] ISSN: 2249-7781
compounds used in potential new drugs is very low fluid at 37 +2°C and observed over the time
because they are selected for their affinity to described in the individual monograph.
receptors, which increases as the lipophilicity of a
compound increases. Although these compounds
are expected to have a high clinical performance,
they often fail to become new drug entities because
of their low absorption in the gastro intestinal (GI)
tract - a result of poor dissolution. [23-25]
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Test requirements are met if the difference capsules The test helps in improving
does not exceed more than of the 60 Capsule thequality of contents of capsule shell and for
Deviation should not be more than 25% in any choosing the appropriate retail package
case The capsule shells are to be stabilized to
Then particular batch passes weight variation know atmospheric condition with relative
test humidity
To weigh capsules we use Rotoweigh and
Varicap 1200 Packaging and storage of capsule
Finished hard gelatin capsules normally
4) Dissolution test: contain an equilibrium moisture content of 13 to
Dissolution test for capsules Drug 16%. This moisture is critical to the physical
absorption and physiological availability depend on properties of the shells since at lower moisture
the drug substance being in the dissolved state at contents (<12%), shells become too brittle and may
the site of drug absorption. The rate and extent of crack when exposed to the appropriate stress. At
dissolution of the drug from the capsule dosage higher moisture contents (>18%) they become too
form is tested by a dissolution test. This test soft and may lose shape. It is therefore important to
provides means of quality control in ensuring that, avoid extremes of temperature and to maintain a
different hatches of the drug product have similar relative humidity of 40 to 60% when handling and
drug release characteristics and also, a given batch storing capsules. [27]
has similar dissolution as the batch of capsales that Hard gelatin capsules can be individually
was shown initially to be clinically effective. protected by enclosure in strip or blister packs. In
the former, the units are hermetically sealed in
strips of aluminium foil or plastic film. In the latter
one of the films enclosing the units is formed into
blisters. An ideal foil or film forthese packs should
be:
Heat stable
Impermeable to moisture, water vapour, air,
andodours
Strong enough for machine handling
Reasonably easy for patients to tear and open
Fig 8:Dissolution Appratus
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sealingtechnique, and different capsule systems to PhD Thesis, Freiburg [Link]., Germany,
achieve modified drug [Link] of 1988.
various kind of materials and for [3]. LA Augsburger "Hard and soft gelatin
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forclinical evaluation. Banker & CT Rhodes, Eds., Marcel
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effectiveness of the drug bylocalization at the site 440.1995
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uniform drug delivery. Pharmaceutics. UK: Pharmaceutical press,
2. To Enhanced bioavailability, reduced side 2012.
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Modifications in conventional capsule delivery USA: CRC Press LLC, 2005.
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of capsule shells have been developed to offer Brocker, [Link] to manufacture starch-
additional consumer acceptability, to improve the containing shapedbodies, mass containing
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Permeability of Soft Gelatin Capsules.
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DOI: 10.35629/7781-080315901599 | Impact Factor value 7.429 | ISO 9001: 2008 Certified Journal Page 1599