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Control Systems and Automation Course

The ENEE 307 course on Control Systems and Automation aims to teach principles and practices related to control systems, covering topics such as component modeling, system transfer functions, stability, and industrial automation. The course includes lectures, tutorials, and practical sessions, focusing on both theoretical concepts and hands-on experience with PLCs, SCADA, and various control techniques. Evaluation will be based on a final exam covering all chapters, with a total of 60 marks distributed across the syllabus.

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0% found this document useful (0 votes)
23 views4 pages

Control Systems and Automation Course

The ENEE 307 course on Control Systems and Automation aims to teach principles and practices related to control systems, covering topics such as component modeling, system transfer functions, stability, and industrial automation. The course includes lectures, tutorials, and practical sessions, focusing on both theoretical concepts and hands-on experience with PLCs, SCADA, and various control techniques. Evaluation will be based on a final exam covering all chapters, with a total of 60 marks distributed across the syllabus.

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josanapaudel33
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Available Formats
Download as PDF, TXT or read online on Scribd

CONTROL SYSTEM AND AUTOMATION

ENEE 307

Lecture :3 Year : III


Tutorial :1 Part : I
Practical : 3/2

Course Objectives:
The objective of this course is to provide the principles and practices of control systems
and automation. It covers fundamental concepts such as component modeling, system
transfer functions and responses, performance specifications, and compensation
design. The course emphasizes the analysis and design of control systems with a focus
on their practical application in industrial automation and real-world physical processes.

1 Control System Background (2 hours)


1.1 History of control system and its importance
1.2 Control system: Characteristics and basic features, components and
variables
1.3 Types of control system and their comparison

2 Component Modeling (5 hours)


2.1 Review of Laplace transform
2.2 Differential equation and transfer function notations, characteristics equation,
concept of poles and Zero
2.3 Modeling of mechanical components: Mass, spring and damper, moment of
inertia (Linear and rotational)
2.4 Modeling of electrical components: Inductance, capacitance, resistance, DC
and AC motor, transducers and operational amplifiers, electric circuit and
Transfer functions
2.5 Electric circuit analogies: Force-voltage and force-current
2.6 Linearized approximations of non-linear characteristics

3 System Transfer Function and Response (10 hours)


3.1 Block diagram algebra and system reduction techniques
3.2 Signal flow graphs and Mason’s gain formula
3.3 Time response analysis
3.3.1 Types of test signals: Impulse, step, ramp, parabolic
3.3.2 Time response analysis of first order system
3.3.3 Time response analysis of second order system (Step)
3.3.4 Transient response specifications: Rise time, peak time, delay time,
settling time, maximum overshoot and steady state error
3.4 Static error coefficients and steady state error
3.5 P, I,D,PI, PD, PID controller and derivative feedback controller

4 Stability (4 hours)
4.1 Introduction of stability and causes of instability
4.2 Characteristic equation, root location and stability
4.3 Routh-Hurwitz (R-H) stability criterion
4.4 Setting loop gain using Routh-Hurwitz (R-H) criterion
4.5 Relative stability analysis from complex plane axis shifting

5 Root Locus and Frequency Response Techniques (10 hours)


5.1 Introduction of root locus
5.2 Relationship between root loci and time response of systems
5.3 Rules for manual calculation and construction of root locus
5.4 Stability concept from root locus
5.5 Frequency domain characterization of the system
5.6 Relationship between real and complex frequency response
5.7 Stability analysis in frequency domain: Gain margin, phase margin
5.8 Nyquist plot and criterion for stability analysis

6 Performance Specifications and Compensation Design (4 hours)


6.1 Compensation technique and compensator
6.2 Application of root locus and frequency response on control system design
6.3 Lead, lag cascade compensation design from Root locus methos
6.4 Concept of lead-lag compensator

7 Industrial Automation (10 hours)


7.1 Sensors and transducers used in industrial automation.
7.2 Principles of measurement and control; Process variables and control loops
7.3 Programming languages and concepts for PLCs
7.4 Ladder logic programming and relay-based control
7.5 Timers, counters, and arithmetic functions in PLCs
7.6 HMI design and integration with PLCs
7.7 Basics of industrial communication protocols (Modbus, Profibus)
7.8 Ethernet and TCP/IP in industrial automation
7.9 SCADA architecture and components
7.10 HMI development for SCADA systems
7.11 Real-time data acquisition and historical trending
Tutorial (15 hours)
1. Modeling exercises of mechanical/electrical system and analogy
2. Block diagram model development and reduction, SFG exercise
3. Time response exercise of first order and second order system and steady
state error and PID
4. R-H criterion and relative stability numerical, root locus plot
5. Polar and Nyquist plot, Bode plotting and stability analysis in frequency
domain
6. Compensator design exercises from Root locus and Bode plot approach for
lead and lag compensator
7. Simulation and programming exercises on PLC-based process control
including sensor input handling, ladder logic development, timer/counter
functions, HMI visualization, and SCADA data monitoring in a simulated
industrial automation environment

Practical (22.5 hours)


1. Study of open loop and closed mode for DC motor and familiarization with
different components in DC motor control module.
2. Determination of gain and transfer function of different control system
components
3. Study the effects of feedback on gain and time constant for closed loop
speed control system and position control system
4. Determination of frequency response of first order and second order
system and to get transfer function
5. Simulation of closed loop speed control system and position control system
and verification
6. Simulation of Motor control and Monitoring using PLC, HMI, and SCADA

Final Exam
The questions will cover all the chapters in the syllabus. The evaluation scheme will be
as indicated in the table below:
Chapter Hours Marks distribution*
1 2 4
2 5 8
3 10 12
4 4 4
5 10 12
6 4 8
7 10 12
Total 45 60
* There may be minor deviation in marks distribution.

References
1. Ogata, K. (2009). Modern Control Engineering. Pearson
2. Kuo, B. C. (2015). Automatic Control System. Willey India.
3. Nagrath, I.J., Gopal, M. (2021) Modern Control Engineering. New Age
International.
4. Hassan, S. (2013). Automatic Control System. Arihant.
5. Akande, O. (2023). Industrial Automation from Scratch: A hands-on guide to
using sensors, actuators, PLCs, HMIs, and SCADA to automate industrial
processes. Packt Publishing.
6. AlMadhoun, A. S. (2025). PLC SCADA for Beginners: Understanding and
Implementing Industrial Automation Systems. Apress.

Common questions

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Laplace transforms simplify the analysis of linear time-invariant systems by converting differential equations, which describe system dynamics, into algebraic equations. This transformation allows for easier manipulation and solution of the system equations, particularly in the context of analyzing system stability, response, and control design components such as transfer functions and poles and zeros .

Implementing ladder logic programming for complex control tasks in PLCs involves several challenges, such as ensuring accurate timing of control loops, managing interlocks to prevent unsafe operations, and integrating data from multiple sensors efficiently. Additionally, maintaining legibility and troubleshooting large and complicated ladder diagrams require significant expertise and systematic documentation, as errors in logic or overlaps can lead to unintended operations .

A PID controller regulates industrial process variables by combining three control actions: proportional, integral, and derivative. The proportional control addresses present error, integral control eliminates accumulated past error, and derivative control predicts future error based on its rate of change. This combination provides a balanced approach to minimize steady-state error, improve response time, and reduce overshoot, ensuring that the system meets performance specifications effectively .

Signal flow graph analysis is significant as it provides a visual and analytical method to represent and analyze the flow of signals within a control system. It facilitates understanding complex interconnections through nodes and branches. Mason's Gain Formula applies by providing a way to calculate the overall transfer function of the system directly from the path gains and loop gains within the graph, making it easier to analyze complex systems with feedback loops .

SCADA systems provide significant benefits in real-time monitoring, including centralized control, enhanced decision-making capabilities, and data-driven insights through historical data analysis. However, limitations include high implementation costs, potential cybersecurity vulnerabilities, and the complexity of integrating diverse equipment types and protocols. Despite these challenges, their utility in managing large-scale industrial processes makes them indispensable in modern automation .

Industrial communication protocols like Modbus and Profibus enhance automation systems by enabling reliable and standardized data exchange between devices such as sensors, controllers, and actuators. These protocols ensure interoperability across different manufacturers' devices, facilitate distributed control and monitoring, and allow for real-time communication crucial for maintaining system efficiency and responsiveness in automation environments .

The Routh-Hurwitz criterion provides a systematic method to determine the stability of a control system by evaluating the characteristic equation without directly calculating the poles. It utilizes a tabular array to assess whether any poles lie in the right half of the s-plane, which would indicate system instability. By ensuring no sign changes occur in the first column of the Routh array, all poles are confirmed to be in the left half, thus determining the system is stable .

Compensators enhance control system performance by altering the system dynamics to meet specific performance criteria, such as improved transient response and steady-state error reduction. They are typically designed using methods like Root Locus to adjust pole-zero placement or frequency response approaches like Bode Plot techniques to shape the response characteristics. Common compensators include lead, lag, and lead-lag configurations, each tailored to address different aspects of system performance deficiencies .

Open-loop control systems operate without feedback, meaning the input commands are processed and executed without adjustments for any changes or disruptions in the system operation. In contrast, closed-loop systems utilize feedback to compare the actual output with the desired outcome, enabling automatic adjustments for maintaining accuracy and stability. Closed-loop systems are generally more accurate and robust against disturbances compared to open-loop systems .

Root Locus is a graphical method that shows the path of system poles in the s-plane as a system parameter varies, helping to evaluate stability and design compensators. It is particularly useful for visualizing the impact of pole placement on system dynamics. Frequency response techniques, such as Bode plots and Nyquist plots, offer insights into system stability by characterizing how systems respond to different frequency inputs. Gain and phase margins derived from these plots indicate the robustness of system stability against parameter variations. By leveraging both methods, control engineers can design systems with enhanced stability and performance characteristics .

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