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Automotive Relay and Fuse Box Guide

The document outlines the wiring and relay configurations for various vehicle systems, including the fusible link box, starter, alternator, and headlamp relays. It includes notes on different vehicle types and components such as the AS&G system, KOS, and various ECUs. Additionally, it provides a wire color code for reference throughout the diagrams and connections.

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helmi sanjaya
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0% found this document useful (0 votes)
5 views6 pages

Automotive Relay and Fuse Box Guide

The document outlines the wiring and relay configurations for various vehicle systems, including the fusible link box, starter, alternator, and headlamp relays. It includes notes on different vehicle types and components such as the AS&G system, KOS, and various ECUs. Additionally, it provides a wire color code for reference throughout the diagrams and connections.

Uploaded by

helmi sanjaya
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FUSIBLE LINK BOX CONNECTED DIRECTLY FUSIBLE LINK BOX CONNECTED DIRECTLY

BATTERY TO BATTERY POSITIVE TERMINAL TO BATTERY POSITIVE TERMINAL

NOTE
1 : HALOGEN TYPE
HEADLAMP
2 : DISCHARGE TYPE
STARTER HEADLAMP

GLOW PTC ASTC-ECU PTC PTC


ALTERNATOR CONTROL HEATER HEATER HEATER
UNIT RELAY A RELAY C RELAY B

RELAY
BOX

<LHD> HEADLAMP HEADLAMP


RELAY (HI) RELAY (LO)
<RHD>
NO
HORN DAYTIME
RELAY RUNNING CONNECTION
FRONT FOG
LAMP RELAY LAMP RELAY

ETACS-ECU

HEADLAMP
WASHER
RELAY

TRANSFER- ASTC-ECU ·FRONT HEADLAMP FRONT ·FRONT HEADLAMP FRONT


ECU COMBINATION (RH) 1 COMBINATION COMBINATION (RH) 1 COMBINATION
LAMP (LH) 2 LAMP (RH) 2 LAMP (LH) 2 LAMP (RH) 2
·HEADLAMP ·HEADLAMP
(LH) 1 (LH) 1
·HEADLAMP
LEVELLING
UNIT

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Grey R : Red P : Pink V : Violet PU : Purple SI : Silver BE : Beige
FUSIBLE
LINK 5

NOTE
3 : VEHICLES WITH AS&G SYSTEM

RELAY BOX

< 3>

ENGINE
CONTROL
RELAY
STARTER FUEL LINE DC/DC
CUT HEATER RELAY CONVERTER
RELAY

POWER A/C
WINDOW COMPRESSOR
RELAY RELAY

STOP ·ELECTRIC ALTERNATOR A/T-ECU


LAMP STEERING LOCK
SWITCH ·ENGINE SWITCH
·KOS&OSS-ECU ·AIR FLOW SENSOR
·AS&G-ECU
ENGINE-ECU ·EGR COOLER BYPASS
CONTROL SOLENOID VALVE
·ENGINE-ECU
POWER STOP LAMP ENGINE-ECU ETACS-ECU A/T ·FRONT OXYGEN SENSOR
WINDOW RELAY (TURN- CONTROL ·GLOW CONTROL UNIT
MAIN SIGNAL RELAY ·OIL FEEDER CONTROL VALVE
SWITCH LAMP FET) ·VARIABLE GEOMETRY CONTROL
SOLENOID VALVE
·VEHICLE SPEED SENSOR

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Grey R : Red P : Pink V : Violet PU : Purple SI : Silver BE : Beige
<VEHICLES WITHOUT KOS> <VEHICLES WITH KOS>
J/B J/B
RELAY BOX RELAY BOX
FUSIBLE FUSIBLE
LINK SBF3 LINK SBF3
KOS&
OSS-ECU

IGNITION
SWITCH

IG1 ACC IG2


RELAY RELAY RELAY

J/C(4)

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Grey R : Red P : Pink V : Violet PU : Purple SI : Silver BE : Beige
IGNITION IGNITION IG1 IGNITION IG2 IGNITION ACC
SWITCH (ST) SWITCH (IG1) RELAY SWITCH (IG2) RELAY SWITCH (ACC) RELAY

NOTE
4 : VEHICLES WITHOUT KOS
5 : VEHICLES WITH KOS

4 5 4 5 4 5

J/B

ENGINE-ECU ·AS&G-ECU REMOTE CONTROL ·ETACS-ECU


<VEHICLES ·CLUTCH MIRROR SWITCH ·WINDSHIELD
WITHOUT INTERLOCK WASHER RELAY
KOS> SWITCH ·WIPER AUTOMATIC
<VEHICLES STOP RELAY
·A/T CONTROL WITH ·WIPER SPEED
RELAY AS&G SYSTEM> SWITCHING RELAY
·WATER LEVEL ·ENGINE-ECU ETACS-ECU
·WINDSHIELD
SWITCH ·FUEL PUMP WIPER MOTOR
RELAY
·NEUTRAL
POSITION ·BACK-UP LAMP SWITCH
SWITCH ·INHIBITOR SWITCH ·ACCESSORY SOCKET
·SRS-ECU RELAY
·CLOCK
CIGARETTE ·DC/DC CONVERTER
·A/C COMPRESSOR LIGHTER ·ETACS-ECU
RELAY ·MULTIVISION DISPLAY
·ASTC-ECU ·BLOWER RELAY ·RADIO AND CD PLAYER
·FUEL FILTER ·HEATED SEAT RELAY ·SELECTOR LEVER
PRESSURE SWITCH ·HEATER ASSEMBLY
·SPARE CONNECTOR CONTROLLER (P RANGE DETECTION
(FOR TRAILER) ASSEMBLY SWITCH) <VEHICLES
·SRS-ECU ·PTC HEATER WITHOUT KOS (A/T)>
·STOP LAMP RELAY RELAY A, B AND C ·SPARE CONNECTOR
(FOR AUDIO)

·A/C-ECU
·AS&G OFF SWITCH
·COLUMN SWITCH
·COMBINATION METER
·EMERGENCY CALL
CONTROL UNIT
·EMERGENCY CALL INSIDE REAR
RELAY BOX VIEW MIRROR
·ETACS-ECU ASSEMBLY
·HAZARD INDICATOR
ASSEMBLY
·LDW-ECU
·SELECTOR LEVER NO
ASSEMBLY CONNECTION NO
·STEERING WHEEL CONNECTION
SENSOR
·TRANSFER-ECU

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Grey R : Red P : Pink V : Violet PU : Purple SI : Silver BE : Beige
FUSIBLE FUSIBLE
LINK 2 LINK SBF3
NOTE
1 : HALOGEN TYPE HEADLAMP
2 : DISCHARGE TYPE HEADLAMP

J/B

ACCESSORY ·DIAGNOSIS BLOWER RELAY POWER SEAT


SOCKET CONNECTOR ASSEMBLY
RELAY ·ETACS-ECU ETACS-ECU
·DEAD LOCK
RELAY POWER
·DOOR LOCK SOURCE TAIL LAMP
/UNLOCK RELAY RELAY
·DOOR MIRROR FUSE 16
UNFOLD/FOLD
RELAY
REAR FOG HEATED
LAMP RELAY SEAT RELAY

REAR
WINDOW
DEFOGGER
RELAY

·FRONT COMBINATION
LAMP (POSITION:LH) 2
·LICENCE PLATE LAMP ·A/C-ECU ·HAZARD INDICATOR ASSEMBLY
·POSITION LAMP (LH) 1 ·AS&G OFF SWITCH ·HAZARD WARNING LAMP SWITCH <RHD>
·REAR COMBINATION ·ASC OFF SWITCH ·HEADLAMP MANUAL LEVELLING SWITCH
LAMP (TAIL:LH) ·CLOCK ·HEATER CONTROLLER ASSEMBLY
·CLOCK SPRING (CRUISE CONTROL ·LDW SWITCH
SWITCH, STEERING WHEEL ·MULTIVISION DISPLAY 1
MULTI-FUNCTION SWITCH) ·POSITION LAMP (RH)
ETACS-ECU REAR WINDOW ·DOOR MIRROR ·COMBINATION METER ·RADIO AND CD PLAYER
DEFOGGER ASSEMBLY ·DRIVE MODE-SELECTOR ·REAR COMBINATION LAMP
·HEATER ·EMERGENCY CALL SWITCH (TAIL:RH)
CONTROLLER ·FRONT COMBINATION LAMP ·REAR DIFFERENTIAL LOCK SWITCH
ASSEMBLY (POSITION:RH) 2 ·SELECTOR LEVER ASSEMBLY
·GLOVE BOX LAMP ·SPARE CONNECTOR (FOR AUDIO)

·A/C-ECU ·KEY REMINDER SWITCH


·CLOCK ·KOS&OSS-ECU
·COLUMN SWITCH ·LIGHTING CONTROL
·COMBINATION METER SENSOR
·DAB TUNER ·MULTIVISION DISPLAY
·EMERGENCY CALL ·RADIO AND CD PLAYER
CONTROL UNIT ·REAR ROOM LAMP
·FRONT ROOM LAMP ·SPARE CONNECTOR
·HANDS FREE-ECU (FOR AUDIO)

J/B SIDE

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Grey R : Red P : Pink V : Violet PU : Purple SI : Silver BE : Beige
<VEHICLES WITHOUT AS&G SYSTEM> <VEHICLES WITH AS&G SYSTEM>

·CLUTCH INTERLOCK
FUSIBLE SWITCH (FOR STARTER
RELAY) <M/T>
LINK SBF3 ·INHIBITOR SWITCH
(P, N) <A/T> AS&G-ECU

RELAY RELAY
BOX BOX STARTER
CUT RELAY

STARTER
RELAY STARTER
RELAY

J/C(1) J/C(1)
STARTER
ENGINE-ECU STARTER

Wire colour code


B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue BR : Brown
O : Orange GR : Grey R : Red P : Pink V : Violet PU : Purple SI : Silver BE : Beige

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