Fuzzy Inventory Model with Cost Optimization
Fuzzy Inventory Model with Cost Optimization
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ASIAN JOURNAL OF
SCIENCE AND TECHNOLOGY
RESEARCH ARTICLE
FUZZY INVENTORY MODEL USING PENALTY COST AND SHORTAGE COST WITH FINITE AND
INFINITE PRODUCTION RATE
1,*Rama, B. and 2Michael Rosario, G.
Citation: Rama, B. and Michael Rosario, G.. 2016. “Fuzzy Inventory Model Using Penalty Cost And Shortage Cost With Finite And Infinite Production Rate”, Asian
Journal of Science and Technology, 10, (10), 10391-10399.
Copyright © 2016, Rama and Michael Rosario. This is an open access article distributed under the Creative Commons Attribution License, which permits
unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
INTRODUCTION
An inventory consists of raw materials, work in progress or finished goods. Effective inventory control is essential for
manufacturing organizations for many reasons. The objective of many inventory problems is to deal with minimization of totla
cost . Thus it is essential to determine a suitable inventory model to meet the future demand. The first quantitative treatment of
inventory was the simple EOQ model. This model was developed by Harris et al. (1915). Wilson (Wilson, 1934) showed interest
in developing EOQ model in academics and industries. Hadely et al. (1963) analysed many inventory models. Uncertainity is
most important phenomenon in real life inventory problems. This can be approached by probabilistic methods. But there are
uncertainties that cannot be appropriately treated by usual probabilistic models. To obtain inventory optimization in such
environment , fuzzy set theory is considered as more convenient than probability theory. Fuzziness in inventory problems was
first introduced by Zadeh (1965). He proposed some strategies for decision making in fuzzy environment. Kacpryzk et al. (1982)
discussed some long term inventory policy making through fuzzy decision making models. Dutta and Kumar (2012) developed
fuzzy inventory model without shortages using fuzzy trapezoidal number and used Signed distance method for defuzzification.
Products like fruits, vegetables and bakery items do not deteriorate at the beginning but deteriorate continuously after some time.
As a result the selling price of the product decreases which is called as penalty cost. Jaggi et al. (2016) developed fuzzy
inventory model with deterioration where demand was taken as time -varying. Kumar and Rajput (2015) developed a fuzzy
inventory model for deteriorating items with time dependent demand and partial backlogging. Saha and chakra borty (Saha,
2012) developed inventory model with time dependent demand and deterioration with shortages. Srivastava and Gupta (10) have
proposed an EOQ model for time deteriorating items using penalty cost. Fujiwara and Perera (1993) developed an inventory
model for time continuously deteriorating items using linear and penalty cost. Pevekar and Nagare (2015) discuused an
inventory model for timely deteriorating items considering penalty cost and shortage cost. Nalini Prava Behera and Pradip
Kumar Tripathy (2016) developed an inventory model for time deteriorating items with penalty cost using trapezoidal fuzzy
numbers. G.C. Mahata and A. Goswami (2009) discussed an inventory model in which they have considered the demand as
stock dependent demand and the holding cost as nonlinear holding cost. Hesham k. Alfares1 (2014) developed an inventory
model with finite production rate and variable holding cost. M. Vijayashree and R. Uthayakumar proposed an inventory model
with finite and infinite production rate , shortage cost and penalty cost also they included in the model. In this research paper, an
inventory model for time deteriorating item with penalty cost and shortage cost is discussed. More over the holding cost, setup
cost, shortage cost and demand are taken as trapezoidal fuzzy number . Also in this research paper signed distance methods is
used for defuzzification. The aim of this paper is to optimize the time period, and to find the order quantity and total cost with
the help of fuzzy numbers. This research paper reveals that trapezoidal fuzzy number yields optimum total cost than the total
cost obtained in crisp model.
Preliminaries
Definition
Let X be a nonempty set. Then a fuzzy set A in X (ie., a fuzzy subset A of X) is characterized by a function of the form
A : X [0,1] . Such a function µA is called the membership function and for each xϵX , A~ x is the degree of membership
of x (membership grade of x) in the fuzzy set A.
~
In other words, A fuzzy set A = x, A x / xX where A : X [0,1] Ғ(X) denotes the collection of all fuzzy sets in X,
called the fuzzy power set of X.
Definition
It is a convex set
It is normalised
It is defined on the real number R
It is piecewise continuous
~
A trapezoidal fuzzy number A =(a, b, c, d) is represented with membership function A~ as
xa
L( x) b a , when a x b
1 when b x c
A~ (x)=
R( x) d x when c x d
d c
0 otherwise
Definition
~ ~
Suppose A = a1 , a2 , a3 , a4 and B (b1 , b2 , b3 , b4 ) are two trapezoidal fuzzy numbers then the arithmetical operations are
defined as
~ ~
1. A + B = a1 b1 , a2 b2 , a3 b3 , a4 b4
~ ~
2. A B a1b1 , a2b2 , a3b3 , a4b4
~ ~
3. AB a1 b4 , a2 b3 , a3 b2 , a4 b1
~ ~ a a a a
4. A B = 1 , 2 , 3 , 4
b4 b3 b2 b1
~ a1 , a 2 , a3 , a 4 , 0
5. α A=
a 4 , a3 , a 2 , a1 0
10393 Asian Journal of Science and Technology, Vol. 10, Issue, 10, pp.10391-10399, October, 2019
~ ~ ~ A1 A2 A3 A4
Let A be a fuzzy set defined on R. then the signed distance of A is defined as dF( A )= for defuzzifying
4
the trapezoidal fuzzy number.
Linear penalty cost function: A linear penalty cost function P(t) = π(t-θ), t≥θ, which gives the cost of keeping one unit of
product in stock until age t , where θ be the time period at which deterioration of product starts and π is constant.
Assumptions
Notations
S
The setup cost for the inventory in (0,T) is given by SC = (2)
T
HQT HDT 2
The holding cost for the period (0,T) is given by HC= (3)
2 2
T
The shortage cost during the time interval (t1 , T) is given by SHC= A D dt = -AD(T-t1)
(4)
t1
The average total cost per unit time is given by TC=DC+SC+HC+SHC
TC Dt1 S
2
ADt HD
Differentiating with respect to T we get 2
2 21 (6)
T 2T T T 2
D(t1 ) 2 2S 2 ADt1
Equate to zero we get the optimum solution T* (7)
HD
D 2 (t1 ) 2 2SD 2 AD 2 t1
and the optimum order quantity Q = DT = (8)
HD
From figure 2 we observe that ,at first the inventory level is zero and the production starts with a finite rate P units per unit
time(P>D). The inventory increases with the rate of (P-D) units per unit time. The inventory at time λ is I = (P-D) λ. Let Q be the
Q Q
number of items produced per production run then production will continue for λ = . The time of one complete cycle = .
P T
Q
After the completion of production , the inventory level is I = (P-D) (9)
P
D
= Q 1 (10)
P
Assume that the products do not deteriorate till the time period θ . After the time period θ, the product gets deteriorate and the
penalty cost is incurred in the time interval (θ,t1) . The total cost includes holding cost, setup cost, shortage cost and penalty cost.
HIT HT 2 D D
Holding cost per cycle is given by HC= 1 (11)
2 2 P
D (t )
The number of units delivered in time (t-θ) is D(t-θ) and the production time is , t t1 . (12)
P
10395 Asian Journal of Science and Technology, Vol. 10, Issue, 10, pp.10391-10399, October, 2019
S
Set up cost of inventory in the cycle length T is SC = .
T
T
Shortage cost during the time interval (t1,T) is SHC = A D dt = -AD(T-t1).
t1
D t S AD(T - t 1 )
2
HTD D
The total cost TC= 1 + D1 1 + - (15)
2 P P 2T T T
D t
2
TC HD D S ADt
Differentiate with respect to T we get 1 D1 1 2 2 2 1
T 2 P P 2T T T
D 2
D1 t1 2S 2 ADt1
P
Equate to zero we get T* (16)
D
HD1
P
D 2
D 2 1 t1 2 SD 2 AD t1
2
P
The optimum order quantity is given by Q* (17)
D
H 1
P
Fuzzy Model formulation
To face the uncertainty in the above developed inventory problem , let us consider the parameters demand, holding cost, set up
cost and shortage cost as trapezoidal fuzzy numbers. Signed distance method is used for defuzzification.
~ ~ ~ ~
A A1 , A2 , A3 , A4 , H H 1 , H 2 , H 3 , H 4 , D D1 , D2 , D3 , D4 , 1 , 2 , 3 , 4 ,
~
S (S 1 , S 2 , S 3 , S 4 ) = (TC1 ,TC2 , TC3 , TC4)
Di t1 i 2 S i H i Di T Ai Di (T t1 )
Where TCi= i = 1, 2, 3,4 (18)
2T T 2 T
Di t1 i
2
d S H D ADt
(TCi ) 2
i2 i i i 2i 1 , i = 1,2,3,4 and
dT 2T T 2 T
2Di t1 i
2 2
d 2S i 2 Ai Di t1
(TC i ) , i = 1,2,3,4 .
dT 2 2T 3 T3 T3
1
To defuzzify the value of total cost, signed distance method is used. TC1 TC 2 TC3 TC 4 (19)
4
To find the optimum value differentiate (19) with respect to T
~
d TC 1 dTC1 dTC 2 dTC3 dTC 4
dT 4 dT dT dT dT
10396 Rama and Michael Rosario. Fuzzy inventory model using penalty cost and shortage cost with finite and infinite production rate
d2 ~ 1 dTC1
2
dTC 2
2
dTC 3
2
dTC 4
2
2Di t1 i 2 2 Si 2 Ai Di t1
dT
d F TC
4 dT 2
dT 2
dT 2
dT 2
=
2T 3
3
T T3
, i =1,2,3,4
which is greater than zero .Therefore we get the minimum total cost.
d ~
Now let us find optimum solution of time period by putting dT d F TC
=0
D1t12 D112 D1t11 S1 H 1 D1 A1 D1t1
2
2
2
2 2
2T 2T T T 2 T
D2 t12 2
D2 2 D2 t1 2 S 2 H 2 D2 A2 D2 t1
2
1 2T 2 2T 2 T2 T 2 T2
0
4 D3t12 D3 32 D3 t1 3 S 3 H 3 D3 A3 D3 t1
2
2
2T 2 2T 2 T2 T 2 T2
D4 t1 D4 42 D4 t1 4 S 4 H 4 D4 A4 D4 t1
2T 2 2
2T 2 T2 T 2 T2
t12 D1 2 D2 2 D3 2 D4 2 D1 2 12 D2 2 22 D3 2 32 D4 2 42
2 2 2 2
2t1 D1 1 D2 2 D3 3 D4 4 2( D1 S1 D2 S 2 D3 S 3 D4 S 4 )
2 2 2 2
2t1 ( A1 D1 A2 D2 A3 D3 A4 D4 )
and the optimum order quantity Q *
H1 H 2 H 3 H 4
(21)
~ ~ ~ ~
A A1 , A2 , A3 , A4 , H H 1 , H 2 , H 3 , H 4 , D D1 , D2 , D3 , D4 , 1 , 2 , 3 , 4 ,
~ ~
S (S 1 , S 2 , S 3 , S 4 ) = (TC1 ,TC2 , TC3 , TC4) , P P1 , P2 , P3 , P4
Di D D D
Di t1 2 1 Di i2 1 i Di t1 i 1 i H i Di T 1 i
P5i P5i P5i S i P5i Ai Di (T t1 )
Where TCi=
2T 2T T T 2 T
i = 1, 2, 3,4---------(22)
2 D D D D
Di t1 1 i Di i2 1 i Di t1 i 1 i H i Di 1 i
d
(TCi ) P5i P5i P5i S i P5i Ai Di t1 i =
2 2 2 2
dT 2T 2T T T 2 T2
D D D
2
Di t1 2 1 i Di i2 1 i Di t1 i 1 i
d P5 i P5i P5 i 2 S i 2 Ai Di t1
1,2,3,4 ----(23) 2
(TC i ) 3
3
3
3 (24)
dT T T T T T3
i = 1,2,3,4
10397 Asian Journal of Science and Technology, Vol. 10, Issue, 10, pp.10391-10399, October, 2019
1
To defuzzify the value of total cost, signed distance method is used. TC1 TC 2 TC3 TC 4
4
To find the optimum value differentiate with respect to T
~
d TC 1 dTC1 dTC 2 dTC3 dTC 4
dT 4 dT dT dT dT
2 2 2 2
d2 ~ 1 dTC1 dTC 2 dTC 3 dTC 4
dT
d F T C
4 dT 2
dT 2
dT 2
dT 2
D D D
Di t12 1 i Di i2 1 i Di t1 i 1 i
=
P5i P5i P5i 2 S i 2 Ai Di t1 , i =1,2,3,4 (25)
3 3
T T T3 T3 T3
which is greater than zero .Therefore we get the minimum total cost.
d ~
Now let us find optimum solution of time period by putting dT d F TC
=0
2
D D D D
t1 D1 1 1 D2 1 2 D3 1 3 D4 1 4
P4 P3 P2 P1
D 2 1 D1 D 2 1 D2 D 2 1 D3 D 2 1 D4
1 1 P4
2 2
P3
3 3
P2
4 4
P1
D1 D D D
1
0 2t1 D11 1 D2 2 1 2 D3 3 1 3 D4 4 1 4 - (26)
4 P4 P3 P2 P1
2S1 S 2 S 3 S 4 2t1 A1 D1 A2 D2 A3 D3 A4 D4
2
2T
H D 1 D1 H D 1 D2 H D 1 D3 H D 1 D4
1 1
P4
3 3
P2
4 4
P1
2 2
P3
2
On simplifying we get
D1 D D D
t12 D1 1 D2 1 2 D3 1 3 D4 1 4
P4 P3 P2 P1
D1 D D D
D112 1 D2 22 1 2 D3 32 1 3 D4 42 1 4
P4 P3 P2 P1
D D D D
2t1 D11 1 1 D2 2 1 2 D3 3 1 3 D4 4 1 4
P4 P3 P2 P1
2S1 S 2 S3 S 4 2t1 A1 D1 A2 D2 A3 D3 A4 D4
T *= (27)
D D D D
H 1D1 1 1 H 2 D2 1 2 H 3 D3 1 3 H 4 D4 1 4
P4 P3 P2 P1
and the optimum order quantity Q= DT. Optimum total cost is given by (22)
Numerical example
10398 Rama and Michael Rosario. Fuzzy inventory model using penalty cost and shortage cost with finite and infinite production rate
CRISP MODEL
Optimum time period =5.4 , Optimum total cost=7.53 Optimum order quantity =162
Optimum time period =7.2, Optimum total cost=69.2 Optimum order quantity =216
Fuzzy model
~ ~ ~ ~
D =(10,20,30,40), S =(10,12,14,16), H =(1,2,3,4), A =(3,5,7,9 )
Optimum time period = 3.1 , Optimum total cost=56 Optimum order quantity =(31,62,93,124)
~ ~ ~ ~ ~
D =(10,20,30,40), S =(10,12,14,16), H =(1,2,3,4), A =(3,5,7,9 ), P =(50,60,70,80)
Optimum time period = 6.97 ,Optimum total cost=96.81 , Optimum order quantity= (69.7,139.4,209.1,278.8)
Sensitivity Analysis
~
Table 1. Parameter as Fuzzy number
~ Infinite production rate with shortages Finite production rate with shortages
T* TC Q* T* TC Q*
(0.3,0.4,0.5,0.6) 2.90 42.5 (29,58,87,116) 6.78 74.45 (67.8,135.6,203.4,271.2)
(0.03,0.05,0.07,0.09) 3.10 56.0 (31,62,93,124) 6.97 96.81 (69.7,139.4,209.1,278.8)
(0.01,0.05,0.1,0.15) 3.06 37.8 (30.6,61.2,91.8,122.4) 6.96 95.82 (69.6,139.2,208.8,278.4)
(0.8,1,1.2,1.4) 2.73 30.2 (27.3,54.6,81.9,109.2) 6.5 43.31 (65,130,195,260)
(1,1.5,2,2.5) 2.80 35.5 (28,56,84,112) 6.32 22.64 (63.2,126.4,189.6,252.8)
~
Table 2. Parameter D as Fuzzy number
~ Infinite production rate with shortages Finite production rate with shortages
D T* TC Q* T* TC Q*
(5,12,17,22) 4.6 112.3 (46,92,138,184) 4.91 61.4 (49.1,98.2,147.3,196)
(20,23,26,29) 4.72 152.3 (47.2,94.4,122.7,188.8) 6.28 61.5 (62.8,125.6,188.4,251.2)
(10,20,30,40) 4.57 167.9 (45.7,91.4,137.1,182.8) 6.78 74.45 (67.8,135.6,203.4,271.2)
(32,34,36,38) 4.74 275.9 (151.7,161.2,170.6,18) 8.1 223.94 (81,162,243,324)
(15,21,27,33) 4.64 154.8 (46.4,92.8,139.2,185.6) 6.18 173.86 (61.8,123.6,185.4,247.2)
~
Table 3. Parameter S as Fuzzy number
~ Infinite production rate with shortages Finite production rate with shortages
S T* TC Q* T* TC Q*
(6,11,16,21) 4.57 168.0 (45.7,91.4,137.1,182.8) 6.8 74.75 (68,136,204,272)
(20,25,30,35) 4.6 171.1 (46,92,138,184) 6.85 86.7 (68.5,137,205.5,274)
(7,14,21,28) 4.58 168.9 (45.8,91.6,137.4,183.2) 6.79 77.11 (67.9,135.8,203.7,271.6)
(10,20,30,40) 4.61 170.5 (46.1,92.2,138.3,184.4) 6.84 81.5 (68.4,136.8,205.2,273.6)
(10,12,14,16) 4.56 167.9 (45.6,91.2,136.8,182.4) 6.78 74.45 (67.8,135.6,203.4,271.2)
~
Table 4. Parameter H as Fuzzy number
~ Infinite production rate with shortages Finite production rate with shortages
H T* TC Q* T* TC Q*
(2,5,8,11) 2.79 129.3 (27.9,55.8,83.7,111.6) 3.88 162.8 (38.8,77.6,116.4,155.2)
(6,12,18,24) 1.87 290.8 (18.7,374,56.1,74.8) 2.77 299.3 (27.7,55.4,83.1,110.8)
(5,6,7,8) 2.99 137.8 (29.9,59.8,89.7,119.6) 4.19 86.90 (41.9,83.8,125.7,167.6)
(3,5,7,9) 3.82 167.9 (38.2,76.4,114.6,152.8) 6.76 74.45 (67.6,135.2,202.8,270.4)
10399 Asian Journal of Science and Technology, Vol. 10, Issue, 10, pp.10391-10399, October, 2019
~
Table 5. Parameter A as Fuzzy number
~ Infinite production rate with shortages Finite production rate with shortages
A T* TC Q* T* TC Q*
(2,6,10,14) 4.54 90.60 (45.4,90.8,136.2,181.6) 7.85 165.4 (78.5,157,235.5,314)
(3,5,7,9) 3.82 24.04 (38.2,76.4,114.6,152.8) 6.76 72.92 (67.6,135.2,202.8,270.4)
(1,4,8,12) 4.10 105.1 (41,82,123,164) 7.1 15.86 (71,142,213,284)
(2,3,4,5) 2.93 120.2 (29.3,58.6,87.9,117.2) 5.49 56.92 (54.9,109.8,164.7,219.6)
(6,7,8,9) 4.07 105.7 (40.7,81.4,122.1,162.8) 7.15 17.53 (71,160.53,214.5,286)
Conclusion
In this research paper an inventory model with finite and infinite production rate using penalty cost and shortage cost is
formulated. The model is converted into fuzzy model by considering the parameters D,H,A,θ,P,S as trapezoidal fuzzy numbers.
Table 1 gives the value of optimum time period and optimum order quantity for the various values of θ. Table 2 gives optimum
~
time and optimum order quantity for the values of D . Table 3 gives optimum time and optimum order quantity for the values of
~ ~
S . Table 4 gives optimum time and optimum order quantity for the values of H . Table 5 gives optimum time and optimum
~
order quantity for the values of A . Also all the table compares the infinite production rate with shortages and finite production
rate with shortages. The effect of change in the optimum values by changing the values of the parameter is shown in the table.
This paper concludes that the fuzzy model will give optimum time period and optimum total cost when compared to crisp model.
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