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Deep Drawing Process Tutorial Guide

The document provides a tutorial on the deep drawing process, a manufacturing technique for shaping sheet metal into three-dimensional forms. It details the setup of the process, including the roles of the punch, die, and blank holder, as well as analyses related to shear and examples of calculations for specific applications. The tutorial is presented by Eng. Hoda Kashkoush and includes solved examples to illustrate the concepts.

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37 views12 pages

Deep Drawing Process Tutorial Guide

The document provides a tutorial on the deep drawing process, a manufacturing technique for shaping sheet metal into three-dimensional forms. It details the setup of the process, including the roles of the punch, die, and blank holder, as well as analyses related to shear and examples of calculations for specific applications. The tutorial is presented by Eng. Hoda Kashkoush and includes solved examples to illustrate the concepts.

Uploaded by

loner XD
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd

Mechanical Design & Production Dept.

Principals of Manufacturing Engineering

Metal Forming Tutorial – 3

Presented by
Eng. Hoda Kashkoush
Content
Introduction

Deep Drawing Operation

Deep Drawing Process Setup

Deep Drawing Analysis

Solved Examples

2
Introduction

• The deep drawing process is a manufacturing technique used to


form sheet metal into a three-dimensional shape, typically a cup or
a box-like structure, with depth greater than its diameter or width.

3
Deep Drawing Operation

• In this process, a flat sheet of metal is clamped


around its edges and drawn into a die cavity by a
punch, which forces the metal to deform and take
on the shape of the cavity. The metal undergoes
plastic deformation.

4
Deep Drawing Process Setup

1. Punch
In deep drawing, the punch serves as a forming
tool rather than a cutting tool, and it plays a
crucial role in shaping the sheet metal into a
three-dimensional component with a deep cavity
or cup-like structure.

5
Deep Drawing Process Setup

2. Die
• The die in deep drawing is a specialized mold
typically made of hardened steel that defines
the final shape of the drawn part.
• It consists of a cavity that corresponds to the
shape of the desired part.
• The die is mounted on the lower part of the
deep drawing press and provides the forming
surface against which the sheet metal is drawn

6
Deep Drawing Process Setup

3. Blank Holder
• In deep drawing operations, a blank holder is
used to control the material flow and prevent
wrinkling or tearing of the sheet metal during
the forming process.

7
Deep Drawing Process Setup

8
Deep Drawing Analysis

9
Shear Analysis

Notes
• Diameter of hole = Diameter of punch
• Diameter of blank = Diameter of die

10
Solved Examples

• Example 1 :
A cooking pot of 80 mm inner diameter, and 50 mm height is produced by
deep drawing of a stainless-steel circular blank of thickness t = 2 mm. The
shear strength of the material used is 330 MPa.
• Determine:
a) The blank diameter in mm needed to manufacture this cooking pot
b) The drawing ratio.
c) The required shearing force in kN needed to cut the blank.

11
Solved Examples

• Example 2 :
A blanking operation is to be performed on 2 mm thick cold-rolled steel.
The blank is circular with diameter = 75 mm.
• Determine the blanking force required if the shear strength of the steel =
325 MPa.
• Calculate the blanking force if the blank is a square with side length of 75
mm.

12

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