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Modern Manufacturing Methods Overview

The document outlines various modern manufacturing methods and systems, focusing on robotics, material handling, automated guided vehicles, flexible manufacturing, lean manufacturing, standardized components, quick response manufacturing, data integration, and concurrent manufacturing. It discusses definitions, advantages, disadvantages, and the impact of these systems on production efficiency and profitability. Additionally, it highlights the importance of design considerations and the integration of methodologies like Six Sigma within manufacturing processes.

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8 views3 pages

Modern Manufacturing Methods Overview

The document outlines various modern manufacturing methods and systems, focusing on robotics, material handling, automated guided vehicles, flexible manufacturing, lean manufacturing, standardized components, quick response manufacturing, data integration, and concurrent manufacturing. It discusses definitions, advantages, disadvantages, and the impact of these systems on production efficiency and profitability. Additionally, it highlights the importance of design considerations and the integration of methodologies like Six Sigma within manufacturing processes.

Uploaded by

dbwassif
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Modern Manufacturing Methods and Systems

When designing for manufacture in small, medium, and large scale production contexts.

1. Robotics in Production
a) Define what Robotics is;

b) What does ‘CNC’ stand for?

c) What is a Manufacturing Cell in automated production?

d) Discuss the advantages and disadvantages of Robotics in manufacturing;

e) Identify one product that is suitable for Robotics and justify your selection:

2. Material Handling Systems


a) What is the role of Automated Storage and Retrieval Systems [ASRS] in production?

b) What are the main negative outcomes that ASRS is designed to avoid occurring?

c) Give two examples of where ASRS can break down and what impact this can have on production;

3. Automated Guided Vehicles [AGVs]


a) What is an AGV?

b) Discuss the potential benefits and negatives for a production company in terms of profit when deciding
on whether to implement AGVs or not;
4. Flexible Manufacturing Systems [FMS]
a) Provide a simple definition for what FMS is;

b) What are the main benefits of Modular/Cell production?

c) What is the main objective of SMED?

d) When designing/purchasing machinery for a factory that implements SMED, what features of the
machines would be beneficial for it to include?

5. Lean Manufacturing
a) What is the main objective of Lean Manufacturing?

b) What are the potential negative outcomes for a product that has implemented Lean
Manufacturing too much through it’s design and manufacturing? (Give an example)

c) How does the integration of Six Sigma relate to Lean Manufacturing principles?

6. Standardised parts & bought-in components


a) List 10 examples of standardised components typically used in the manufacturing of products;

b) List 4 reasons for choosing to purchase standardised components when making a product;

c) Why is it important to be aware of the dimensions of standardised components during the design
stage of a product?

7. Quick Response Manufacturing [QRM]


a) What makes QRM suitable for low-volume, customizable production?

b) What is the main difference of QRM in relation to Lean Manufacturing and JiT?
8. Data Integration
a) Discuss the main similarities and differences between Product Data Management [PDM] and
Enterprise Resource Planning [ERP] systems;

9. Concurrent Manufacturing
a) Discuss the relative advantage for a product design company of applying concurrent
manufacturing methods as opposed to traditional sequential methods;

b) What are the associated risks of applying concurrent manufacturing methods for a small scale
company?

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