Dr. Md.

Abdul Gafur
Prof., Dept. of TE, DIU
 Engineering Materials
 Manufacturing

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 Traditional materials


Metals

Ceramics

Polymer

Composites

Semiconductor

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Advanced Materials

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Manufacturing Processes

Casting
Joining – Soldering, Brazing, Welding
Forming – Extrusion, Rolling, Machining

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Syllabus
 Introduction to Structure of Crystalline Solids:
 Fundamental concepts, unit cells, metallic crystal
structure,
 crystallographic planes and directions, anisotropy, single
crystal and polycrystalline material; slip systems,
Structure-properties relationship, Voids,

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X-rd for crystallography Body Centered Unit Cell

Face Centered cell

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Syllabus
 Failure: Fundamentals of fracture, brittle and ductile
fracture, fracture toughness, fatigue, crack initiation and
propagation;

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Ductile Fructutre Brittle Fructure

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Syllabus
Diffusion & Phase diagram: Diffusion mechanism, steady
state diffusion, non-steady state diffusion, microstructure,
phase equilibria, one-component phase diagrams;

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 Syllabus
Electrical, thermal and magnetic properties: Ohm’s law, electrical conductivity, electronic and
ionic conduction, capacitance, dielectric materials, heat capacity, thermal expansion, thermal
conductivity, thermal stresses, diamagnetism and paramagnetism, influence of temperature on
magnetic behavior;

Figure 18.1 Schematic representation of the

Figure 20.1 Magnetic field lines of force

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Syllabus
Metal Manufacturing Process: Principle of casting technology, sandcasting process, metal
rolling and equipment, metal extrusion, machining, joining process;

Casting 8/8/2025 12
Forging

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 FORGING

Fig. 1 Typical dies and punches used in open-die forging. (a) Die mounted with dovetail
and key. (b) Flange mounted die. (c) Swages for producing smooth round and hexagonal
bars. (d) V-die. (e) Combination die (bar die). (f) Single loose die with flat top for
producing hexagonal bars. (g) Three styles of hole-punching tools. (h) FM process. (i)
FML process
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Welding

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Rolling
Extrusion

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Rolling
Extrusion

CNC machine Lathe Machine

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[Link]
knowledge/faqs/what-is-arc-welding

[Link]

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Syllabus

Polymers & Composites: Mechanical behavior of polymer, crystallization, melting and glass
transition temperature, polymer types, particle-reinforced composites, fiber-reinforced
composites, structural composites;

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Syllabus

Additive Manufacturing (AM): Computer aided design (CAD) & Computer aided
manufacturing (CAM), rapid prototyping, rapid tooling, materials used in AM, AM
technologies, printing materials.

3D Bio Printer

3D printer

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3D Bio Printer

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END

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