Bill of Materials and Supplier Data
Bill of Materials and Supplier Data
Part Code
Part Name
Parent Code
Quantity
Unit
Supplier
Origin
Product Item Code
COGS Ratio (%)
Utilization (%)
(empty) 3.28%
Total Result 412.8
2 3 4 5 6 7 8 9 10 11
129360
24957.42
12
Level Part Code Part Name Parent Code Quantity Unit
1 FB-001 Hose Caliper Front LH 1 pcs
1 FB-002 Hose Caliper Front RH 1 pcs
1 FB-003 Seal - Brass Hydraulic 4 pcs
1 FB-004 Retain Clip Hose Frame Attach 2 pcs
1 FB-005 Stainless Brake Lines 2 pcs
1 FB-006 Caliper Disc Front LH 1 pcs
1 FB-007 Caliper Disc Front RH 1 pcs
1 FB-008 Rotor Disc Brake 2 pcs
1 FB-009 Bearing Inner Wheel 2 pcs
1 FB-010 Bearing Outer Wheel 2 pcs
1 FB-011 Washer Retainer Outer Bearing 2 pcs
1 FB-012 Cotter Key 2 pcs
1 FB-013 Seal Grease 2 pcs
1 FB-014 Cap Dust 2 pcs
1 FB-015 Pads - Disc Kit 1 set
1 FB-016 Tube Hyd Front Distribution 1 pcs
2 RM-SS-TUBE-316L Stainless Steel FB-001 1 pcs
2
2
2
2
2
2
2
4.7532
2
7.2468 2
4.7532
2
2
7.2468 2
15.4344
8.5656 2
2
2
32 2
2
2
50 2
2
50
2
100
40
40
2
0.8
5.5632
2.4368
2.3764
1.6236
20.946
9.054
6
Part Code Part Name Parent Code Quantity Unit Supplier
RM-SS-TUBE-316LStainless Steel FB-001 1 pcs SteelCorp Ltd.
Nihon Metal Work
GlobalSteel Indust
RM-RUBBER-EPD Synthetic Rubber FB-001 1 pcs PolyRubber Inc.
RM-SS-TUBE-316LStainless Steel FB-002 1 pcs SteelCorp Ltd.
Nihon Metal Work
GlobalSteel Indust
RM-RUBBER-EPD Synthetic Rubber FB-002 1 pcs PolyRubber Inc.
RM-BRASS Brass FB-003 1 pcs MetalWorks Co.
RM-RUBBER-EPD Synthetic Rubber FB-003 1 pcs PolyRubber Inc.
RM-STEEL-ALLOY Steel Alloy FB-004 1 pcs SteelCorp Ltd.
GlobalSteel Indust
RM-SS-TUBE-316LStainless Steel FB-005 1 pcs SteelCorp Ltd.
Nihon Metal Work
GlobalSteel Indust
RM-STEEL-ALLOY Steel Alloy FB-006 1 pcs SteelCorp Ltd.
GlobalSteel Indust
RM-STEEL-ALLOY Steel Alloy FB-007 1 pcs SteelCorp Ltd.
GlobalSteel Indust
RM-STEEL-ALLOY Steel Alloy FB-008 1 pcs SteelCorp Ltd.
GlobalSteel Indust
RM-BEARING-STEEBearing Steel FB-009 1 pcs SteelCorp Ltd.
RM-BEARING-STEEBearing Steel FB-010 1 pcs SteelCorp Ltd.
RM-STEEL-ALLOY Steel Alloy FB-011 1 pcs SteelCorp Ltd.
GlobalSteel Indust
RM-STEEL-ALLOY Steel Alloy FB-012 1 pcs SteelCorp Ltd.
GlobalSteel Indust
RM-GREASE High Temp GreaseFB-013 1 pcs ChemLube Ltd.
RM-RUBBER-EPD Synthetic Rubber FB-013 1 pcs PolyRubber Inc.
RM-PLASTIC-POMEngineering PlastiFB-014 1 pcs PolyRubber Inc.
RM-RUBBER-EPD Synthetic Rubber FB-014 1 pcs PolyRubber Inc.
RM-FRICTION-MAFriction Material FB-015 1 pcs FrictionTech Co.
RM-STEEL-ALLOY Steel Alloy FB-015 1 pcs SteelCorp Ltd.
GlobalSteel Indust
RM-SS-TUBE-316LStainless Steel FB-016 1 pcs SteelCorp Ltd.
Nihon Metal Work
GlobalSteel Indust
Origin Product Item Code COGS Ratio (%) COGS Value (USD)
Japan FB_SET_001 39.61% 4.7532
Japan
South Korea
Vietnam FB_SET_001 60.39% 7.2468
Japan FB_SET_001 39.61% 4.7532
Japan
South Korea
Vietnam FB_SET_001 60.39% 7.2468
Vietnam FB_SET_001 64.31% 15.4344
Vietnam FB_SET_001 35.69% 8.5656
Japan FB_SET_001 100%
South Korea 2
Japan FB_SET_001 100%
Japan
South Korea 32
Japan FB_SET_001 100%
South Korea 50
Japan FB_SET_001 100%
South Korea 50
Japan FB_SET_001 100%
South Korea 100
Japan FB_SET_001 100% 40
Japan FB_SET_001 100% 40
Japan FB_SET_001 100%
South Korea 2
Japan FB_SET_001 100%
South Korea 0.8
Vietnam FB_SET_001 69.54% 5.5632
Vietnam FB_SET_001 30.46% 2.4368
Vietnam FB_SET_001 59.41% 2.3764
Vietnam FB_SET_001 40.59% 1.6236
Japan FB_SET_001 69.82% 20.946
Japan FB_SET_001 30.18%
South Korea 9.054
Japan FB_SET_001 100%
Japan
South Korea 6
Part Code Part Name Supplier Origin Supply Ratio (%) Minimum Order Quantity (pieces)
Quantity
RM-SS-TUBE-316L Stainless Steel SteelCorp Ltd. Japan 40%
### 20000
Nihon Metal Works Japan 30%
### 15000
GlobalSteel Industries South Korea 30%
### 25000
RM-RUBBER-EPDM/NBR Synthetic Rubber PolyRubber Inc. Vietnam 100%### 30000
RM-BRASS Brass MetalWorks Co. Vietnam 100%### 10000
RM-STEEL-ALLOY Steel Alloy SteelCorp Ltd. Japan 60%
### 20000
GlobalSteel Industries South Korea 40%
### 25000
RM-BEARING-STEEL Bearing Steel SteelCorp Ltd. Japan 100%### 20000
RM-GREASE High Temp Grease ChemLube Ltd. Vietnam 100%### 10000
RM-PLASTIC-POM Engineering Plastic PolyRubber Inc. Vietnam 100%### 20000
RM-FRICTION-MAT Friction Material FrictionTech Co. Japan 100%### 15000
12
Nihon Metal Works 55.5
35
12
SteelCorp Ltd.
40
0 5 10 15 20 25 30 35 40 45 50
52
SteelCorp Ltd.
12
0 10 20 30 40 50 60 70
59
GlobalSteel Industries
14
52
SteelCorp Ltd.
12
0 10 20 30 40 50 60 70
New Unit Price (USD/piece)
4.45
4.10
4.15
2.90
3.60
8.93
8.40
9.5
2.5
1.1
19.5
Line Part Code Part Name Cycle Time (second/piece)
L0 FB_SET_001 Front Brake Assembly 90
L1 FB-008 Rotor Disc Brake 90
L2 FB-001 Hose Caliper Front LH 60
FB-002 Hose Caliper Front RH 60
L3 FB-005 Stainless Brake Lines 45
L4 FB-016 Tube Hyd Front Distribution 40
L5 FB-006 Caliper Disc Front LH 80
FB-007 Caliper Disc Front RH 80
L6 FB-009 Bearing Inner Wheel 50
L7 FB-010 Bearing Outer Wheel 50
L8 FB-003 Seal - Brass Hydraulic 35
L9 FB-004 Retain Clip Hose Frame Attach 20
L10 FB-014 Cap Dust 25
L11 FB-015 Pads - Disc Kit 70
L12 FB-011 Washer Retainer Outer Bearing 20
L13 FB-012 Cotter Key 15
L14 FB-013 Seal Grease 30
Note: Each line runs for 24 hours.
Monthly Capacity (piece) Overall Equipment Effectiveness (%) Utilization (%)
24000 85% 85%
24000 85% 85%
30000 85% 87%
2662 4000
2758 3000
2861 2000
2965
1000
3074
0
3188 1 2 3 4 5 6 7 8 9 10 11 12
Month SEDAN_001 HATCHBACK_001 SUV_001 Total demand Total Production
1 940 392 235 1567
2 970 404 243 1617
3 1002 418 251 1671
4 1037 432 259 1728
5 1075 448 269 1792
6 1114 464 278 1856
7 1154 481 288 1923
8 1196 498 299 1993
9 1240 517 310 2067
10 1285 536 321 2142
11 1333 555 333 2221
12 1382 576 345 2303
13728 5721 3431
Forecast
Jan 1567
Feb 1617
Mar 1671
Apr 1728
May 1792
Jun 1856
Jul 1923
Aug 1993
Sep 2067
Oct 2142
Cơ cấu doanh số Nov 2221
Dec 2303
15% SEDAN_001 SS
HATCHBACK_001
Jan 7835
SUV_001
% Feb 8085
60%
Mar 8355
Apr 8640
May 8960
Jun 9280
Jul 9615
Aug 9965
Sep 10335
Oct 10710
Nov 11105
Dec 11515
1 2 3 4 5
1567 1567 6268 3134 3134
1617 1617 6468 3234 3234
1671 1671 6684 3342 3342
1728 1728 6912 3456 3456
1792 1792 7168 3584 3584
1856 1856 7424 3712 3712
1923 1923 7692 3846 3846
1993 1993 7972 3986 3986
2067 2067 8268 4134 4134
2142 2142 8568 4284 4284
2221 2221 8884 4442 4442
2303 2303 9212 4606 4606
Plastic Friction
3134 1567
3234 1617
3342 1671
3456 1728
3584 1792
3712 1856
3846 1923
3986 1993
4134 2067
4284 2142
4442 2221
4606 2303
12 13 14 15 16
3134 3134 3134 1567 1567
3234 3234 3234 1617 1617
3342 3342 3342 1671 1671
3456 3456 3456 1728 1728
3584 3584 3584 1792 1792
3712 3712 3712 1856 1856
3846 3846 3846 1923 1923
3986 3986 3986 1993 1993
4134 4134 4134 2067 2067
4284 4284 4284 2142 2142
4442 4442 4442 2221 2221
4606 4606 4606 2303 2303
DEC JAN
PERIOD W4 W1 W2
Available-to-promise
69.1323529 138.264706
(cumulative)
Safety Stock
2551.5978017505
JAN FEB
W3 W4 W1 W2 W3
0 0 0 0 0
W4 W1 W2 W3 W4
0 0 0 0 0
Period W2 W3 W4 W1
Gross Requirement
Projected
0
On Hand
Net Requirement
Planned Order
Receipt
Planned Order
20000
Released
sr Nov Dec
Period W2 W3 W4 W1
Gross Requirement
Projected
0
On Hand
Net Requirement
Planned Order
Receipt
Planned Order
Released
Dec Jan FEB
W2 W3 W4 W5 W6 W7 W8 W9
1958.75 0 0 0 0
20000
20000
W2 W3 W4 W5 W6 W7 W8 W9
3917.5 0 0 0 0
30000
30000 30000
FEB MAR
0 0 0 0 97.5 0 0
20000
20000
FEB MAR
0 0 1840 0 0 0 0
30000
30000
APR MAY
0 0 0 0 320
20000
APR MAY
0 0 2395 0 0
30000
MAY JUN JUL
0 0 0 0 0 0 698.75 0 0
20000
20000
0 0 0 0 0 2715 0 0 0
JUL
W11 W12
2403.8 2403.8
7391.3 5432.5
0 0
JUL
W11 W12
2403.8 2403.8
9426.3 5508.8
0 0
Month Actual output Stainless Steel Synthetic Rubber Brass Steel Alloy Bearing Steel
1 8453 42266 84533 33813 92986 33813
2 8453 42266 84533 33813 92986 33813
3 8453 42266 84533 33813 92986 33813
4 8453 42266 84533 33813 92986 33813
5 8453 42266 84533 33813 92986 33813
6 8453 42266 84533 33813 92986 33813
7 8453 42266 84533 33813 92986 33813
8 8453 42266 84533 33813 92986 33813
9 8453 42266 84533 33813 92986 33813
10 8453 42266 84533 33813 92986 33813
11 8453 42266 84533 33813 92986 33813
12 8453 42266 84533 33813 92986 33813
High Temp Grease Engineering Plastic Friction Material
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
16907 16907 8453
w
Quality 1 5 3 2 7 3 2.927903
Pricing 0.20 1 0.333333 0.50 3 0.5 0.606962
Delivery Timeliness 0.333333 3 1 0.5 5 2 1.30766
Continuous Capability 0.142857 2 2 1 7 3 1.513086
Transaction Response 0.5 3 0.2 0.142857 1 0.5 0.527026
Environment 0.333333 2 0.5 0.333333 2 1 0.778272
Standardize
0.38218744
0.07922848
0.17069258
0.19750732
0.0687942
0.10158998