Electric Traction Commissioning Guide
Electric Traction Commissioning Guide
21000 General
When electric traction is to be introduced for the first time or extended to new section on a Railway,
considerable additional responsibility devolves, particularly on the electrical deptt. To discharge these
responsibilities, it is essential to have a clear programme of action to be taken in the final stages of
completion to ensure that:
1. the works carried out departmentally and by contractors are of high standards.
2. the organization for running the services will be ready by the time the sections are commissioned;
3. as and when installations are energized on 25 kV, they are taken over promptly and operated
efficiently.
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3. organize a Training School at least one year in advance/ for the training of maintenance, operation
and running staff to man the services.
4. Recruit maintenance and operating staff and train them to man the services, arrange for selection of
running staff from steam and diesel cadre and start their conversion training courses at least a year
prior to the date of energization, so as to position adequate number of Loco Pilots, assistant Loco
Pilots and supervisors in time to take over the services.
5. Position the Inspectorial cadre to ensure compliance with the requirements laid down in para 20970
station bystation and to train along with Sr. DSO all the Operating Deptt. staff.
6. Augment the organizational set up 3 months in advance of the date of commissioning posting
additional officer and staff to ensure detailed joint checks and rectification of defects in time.
7. Expedite the completion of facilities for setting up OHE and PSI depots and workshop facilities
built by the construction unit and arrange to equip the emergency vans, OHE Inspection Cars and
other maintenance vehicles to undertake the maintenance and operation.
8. If a loco-shed is part of the RE project, some officers and staff should be posted at least 6 months
before the locos are received so that they can set up the shed facilities jointly withthe construction
unit, arrange for jigs, fixtures, and other special tools, take over the major plant and machinery such
as cranes for light and heavy lifting bays etc. and get themselves organized for the maintenance and
operation of the rolling stock.
Having nucleus setup of key officers is an important step which enables establishing a good rapport
with, and making full use of the resources of the construction organisation in creating full facilities
for the open line maintenance. Opportunity to select right type of men with skill for different jobs
from a number of sources viz. direct recruitment, other open line units and sheds, contractor’s skilled
labour etc. can be taken by the officers if they are in position in good time. This enables the change of
traction from the very first day of energization on trial basis and increase it to a very significant level
immediately after CRS’s inspection and sanction for carriage of passenger traffic.
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receipt of Completion Certificate, to modified proforma 10.09 of ACTM [Link] (Part - I), Railway
Board’s permission may be obtained in proforma 10.19.
7. Complying with all the formalities connected with the energization of all sections in accordance
with the rules laid down.
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21008 Sanction of Electrical Inspector to the Railway (EIG sanction) & OHE
energisation
1. Application shall be submitted at least a fortnight before energization to PCEE and Electrical
Inspector to the Railway for the following:-
a Formal approval, if not already received to the design and layout of all high voltage equipment
including traction sub-stations, transmission lines,25 kV feeders, switching stations etc.
b. Approval for energization of HT installations mentioned above including OHE.
c. Prior approval of PCEE to be obtained for the use of composite insulators before erection.
d. Prior approval of EIG to be obtained for OHE clearance study under critical over line structures
where CRS/RB condonation is required.
e. Approval of EIG for any power line crossings in the section.
2. Documents required for ElG’s sanction:
The following documents shall accompany the application for ElG’s sanction.
a. Copies for Press cuttings of the Public notification as mentioned in para21007,
b. Certificate regarding OHE (proforma 10-03).
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cases of additions and alterations to traction installation on existing electrified routes where
PCEE and EIG is satisfied that the amount and nature of traction energy transmitted in the
system as a whole, will remain unaltered, provided further that in the event of DOT’s delay in
the issuance of the Completion Certificate, as per modified proforma 10.09 of ACTM Vol. II
(Part—I),Railway Board’s permission may be obtained in proforma 10.19.
The Senior Electrical Officer in-charge of the energization program will supervise the detailed sequence
of operation to switch on25kV supply progressively, step by step, starting with 25kV feeders from the
sub-station to the feeding post, busbars of the feeding post, followed by one sub-sector after another
until the whole section is energized. It is best to start by keeping all circuit breakers and interruptors
in the open position so that one after the other they may be switched on according to a prearranged
program. The merit of this procedure is that a faulty subsector, if any, is immediately identified.
Alternatively, the whole section covered by a sub-station may be energized at one go. Should the
feeder circuit breaker trip, it will be necessary to identify the faulty sub-sector and arrange for its
rectification. Before commencing energisation, certain essential staff should be kept ready at strategic
locations enroute to rectify any faults which may be detected.
A short time after the energisation of OHE confirmatory tests for proper operation of the protective
relays as per para 20931 shall be carried out.
1. CRS Sanction:-
Sanction is required from the CRS in respect of —
Introduction of electric traction for passenger services on any railway orsection of a railway.
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Chief Electrical Engineer/ Manager in charge of the electrification should fix the date of commencement
of goods operation on electric traction in consultation with the General Manager of the connected open
line administration.
The General Manager may, if necessary, arrange to have inspection of the electrified line by responsible
officers of the traffic, civil, electrical and S&T departments so that they may satisfy themselves that
adequate facilities will be provided before commencement of goods operations on electric traction.
The GM shall satisfy himself that the minimum required maintenance infrastructure for sustaining
goods operations safely and reliably is in place before according his approval.
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CEE of the Railway Electrification Organization and Sr. DEE (TrD) and Contractor’s authorized
representative.
21015 Failure of Equipment After Commissioning and During the Guarantee Period
Although during this period the equipment is operated and maintained by the Open Line Railway
Engineers, the procedure described below should invariably be followed to ensure that defects noticed
during the guarantee period are rectified by Manufacturers under the Guarantee Clause.
1. Instructions issued by the manufacturers for operation and maintenance should be strictly followed
by the Railway. If any modification is required, approval of the Manufacturers should first be
obtained. The standard Guarantee Clause provides that the equipment shall be free from defects
in material and workmanship during manufacture. The liability of the supplier in this respect is
normally limited to the supply and installation of replacement parts, free of charge, and repair of
defective parts noticed during normal usage of the equipment as also those, attributed to faulty
design of the equipment. If the equipment becomes irreparable the supplier will have to replace the
same in its entirety.
2. It is essential that any defect noticed is brought to the attention of the supplier without delay. A clear
record of defects and deficiencies noticed shall he entered in a register by the Open Line Officer
and the date of intimation to supplier recorded against each item.
3. When an equipment fails, the [Link] shall first make an inspection of the equipment on the spot
with the least possible delay along-with the representative of the Contractor. The presence of the
Manufacturer’s or Contractor’s representative is essential and should be ensured during the joint
inspection to avoid disputes later on. The defective equipment shall not be dismantled or disturbed
except with the approval of, or in the presence of, the representative of the supplier, to avoid
obliteration of any important evidence which could help in investigation of the defect. After the
inspection, a joint report shall be prepared recording the relevant data such as-
a. Full particulars of the equipment - date received and date commissioned.
b. Full circumstances in which failure occurred.
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SN Particulars Proforma
14. Clearance Certificate for DOT and works 10-14
Proforma deleted and its contents included in
proforma (10-08)
15. Clearance Certificate by OHE Contractor 10-15
16. Clearance Certificate by Switching Station Contractor 10-16
17. Clearance Certificate by Remote Control Equipment Contractor 10-17
Proforma 10-1
INDIAN RAILWAYS
“PUBLIC NOTIFICATION”
Notice is hereby given to all users of Railway lines and premises situated on the completed section
of the under- noted section of the ............ Railway that the 25000 Volt, 50 Hz., ac overhead traction
wires will be energized on or after the date specified against the section. On and from the same date the
overhead traction line shall be treated as live at all times and no unauthorized person shall approach or
work in the proximity of the said overhead line.
Section Date
1
2.
3.
4.
Chief Project Director
Railway Electrification
(To be published in all the leading Newspapers and local Railway Gazette in English, Hindi and local
language for one day at least a week before the date of commissioning. Also notices to be pasted at all
Railway Stations and Offices to give wide publicity).
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Proforma 10-02
INDIAN RAILWAY
INTRODUCTION OF ac 25 kV TRACTION
“WARNING TO ROAD USERS”
It is notified for information of the Public that in connection with introduction of 25 kV ac electric
traction over the section .............. of the ........... Railway, height gauges have been erected at all the
level crossings with clear height 4.78 m above road level with a view to prevent loads of excessive
height from coming into contact or dangerous proximity to live traction wire (contact wire), which
shall be at a height of minimum 5.5m above the rail level at level crossings.
Public are hereby notified to observe the height specified above for the purpose of loading vehicles and
to see that the loads carried in road vehicles do not infringe the height gauges under any circumstances.
The dangers of a load of excessive height are as follows: -
i. Danger to the height gauge and consequent obstruction to the road as well as the railway line.
ii. Danger to the materials or equipment carried or the vehicle itself.
iii. Danger of fire and risk of life due to contact with or dangerous proximity to the conductors.
No.
Date Chief Project Director
Railway Electrification
(To be given wide publicity through the press and posters well in advance of erection of height gauges).
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Proforma 10-03
CERTIFICATE REGARDING OHE
Certified that the OHE in the above mentioned section has been erected as per approved and standard
specifications and there are no infringements to the Schedule of Dimensions (including the Rules
applicable for 25 kV ac traction) except when approval of Railway Board/competent authority has
been obtained. The OHE has been inspected and found to comply with the above requirements.
Place:
Date
Proforma 10-04
CERTIFICATE REGARDING BONDINGAND EARTHING
Certified that bonding and earthing of the section have been carried out as per the “Bonding Code” and
as per approved drawings.
Proforma 10-05
CERTIFICATE REGARDING SAFETY PROCEDURES AND PRECAUTIOINARY
MEASURES FOR STAFF
……………………………….
It is hereby certified that :
1. Each station and cabin in the electrified sections Between ___________ and ___________have
been supplied with a copy each of General and subsidiary Rules and special working rules for 25
kV a.c. electric traction.
2. All staff including running and maintenance staff have been made fully conversant with the safety
procedures and precautionary measures laid down in the General and subsidiary rules and special
working rules for 25 kV a.c. electric traction and the manual for a.c traction maintenance and
operation to be observed while working in the electrified section.
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Countersigned
Proforma 10-07
.....................Railway
To,
Sub: Sanction for energization of overhead equipment, switching stations. booster transformer stations
etc. on the Section. ...................
Sanction is hereby accorded to energize progressively the completed works for 25 kV feeder lines from
traction Sub-stations to feeding posts, switching stations, booster transformer stations and auxiliary
transformer stations, as and when each section is completed arid jointly inspected, measured IR value
and certified by [Link](TrD)/ ..................... and [Link] (Construction).
Principal Chief Electrical Engineer
and Electrical Inspector,
....................... Railway.
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Proforma 10-8
Proforma- 10-09
COMPLETION CERTIFICATE
The DOT has completed all its works including protective works required in connection with
electrification of the above section at 25 kV ac 50 Hz and has no objection to the Railway energizing
the OHE at 25 kV a.c.
For General Manager
(Electrification Circle)
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Proforma 10-10
CLEARANCE CERTIFICATE FOR ENERGIZATION ON 25 kV
1. 25 kV Feeder Lines
3. The 25 kV feeders referred to above are now clear and fit for energization and may be energized at
25 kV ac.
PLACE.
Date.
Proforma 10-11
CLEARANCE CERTIFICATE FOR ENERGIZATION ON 25 kV
2. Overhead Equipment
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c. All our staff have been withdrawn and warned that the line will be charged at 25 kV ac immediately.
Clearance Certificates to the same effect have been obtained from all the Contractors working
on the above section. No work on the above section will be taken up hereafter without obtaining
a power block from an official authorized by [Link] (TrD).
d. All safety precautions necessary have been taken. In accordance with “Manual for ac Traction
Maintenance and Operation” Sections viz ..................... have also been adjusted, checked and
made ready for energization. Solid earths have also been provided on contiguous sections viz. at
structures Nos ...................... Isolating switches Nos .............. and interruptors Nos .......... have
been opened and kept locked in the open position.
3. The overhead equipment referred to above is now clear and fit for energization and may be energized
at 25 kV ac.
4. Forwarded to CEE(RE).
...............................
Sr. DEE (TrD)
PLACE ........................
Date .........................
...............................
[Link](OHE),RE
Proforma 10-12
CLEARANCE CERTIFICATE FOR ENERGIZATION ON 25 kV
3. Switching Stations
1. Detailed description of switching stations to be energized:
a. The above switching stations have been jointly checked and tested for completeness, correct electrical
connections including cross-feeder connections, electrical clearances, insulation resistance, earthing
and bonding etc. and found to be in order. Test reports are separately submitted.
b. The works have been completed in accordance with approved drawings and complies in all
respects with the requirements of the “Manual for ac Traction Maintenance and Operation”,
Indian Electricity Rules and special instructions on the subject.
c. All our staff have been withdrawn and warned that the line will be charged at 25 kV ac immediately.
Clearance Certificate to the same effect have been obtained from all the Contractors working on
the above section. No work on the above section will be taken up hereafter without obtaining a
power block from an official authorized by Sr. DEE (TrD).
d. All other safety precautions necessary have been taken.
2. The switching stations referred to above arenow clear and fit for energization on 25 kV ac.
3. Forwarded to CEE(RE).
................................
Sr. DEE (TrD)
............................
[Link](PSI),RE
PLACE. ...............
Date...............
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Proforma 10-14
(Proforma deleted and its contents included in proforma (10-08) via ACS-3)
CLEARANCE CERTIFICATE FOR ENERGIZATION ON 25 kV
5. DOT and S&T WORKS
1. Description of section for which clearance is given:
2. It is hereby certified that:-
a. Clearance has been obtained from the DOT, Electrification Circle that the overhead equipment,
switching and booster transformer stations on the above section may be energized at 25 kV. ac.
b. All S & T works have been completed in accordance with approved and instructions, and
complies in all respects with requirements of “Manual for ac Traction Maintenance and
Operation” and special instructions.
c. All our staff have been warned that the above section would be charged on 25 kV ac immediately.
No work on or within 2 m of the line OHE would be parried out hereafter without obtaining a
power block from an official authorized by [Link] (TrD).
d. All safety precautions necessary have been taken, in accordance with “Manual for ac Traction
Maintenance and Operation”.
3. The sections referred to above may now be energized on 25 kV ac.
...........................
[Link](Sig.
......................
[Link] (Tele)
PLACE.........
Date............
Proforma 10-15
The [Link] (OHE) .
.................... Electrification Project
....................................................
Sub: Clearance Certificate byContractor for energization on 25 kVac in Section..
Dear Sir,
1. It is hereby certified that all our work on the above section has been completed.
2. It is hereby certified that all our staff have been withdrawn and warned that the above section would
be energized on ................ and that no one may henceforth carry out any work on the above section
without obtaining a permit-to-work from an official authorized by [Link] (TrD).
3. Adequate precautions will also be taken by our staff when working in areas contiguous to the
section electrified on ac 25 kV system or on parallel lines.
4. The dead overhead sections contiguous and adjacent to the electrified sections have been and will be
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kept solidly earthed. The installations onthe above section are now ready and safe for energization.
They may nowbe charged at 25 kV ac, 50 Hz, supply.
Yours faithfully,
Proforma 10-16
To
[Link](PSI),
...................................Electrification Project,
.................................................................
Dear Sir,
FP at.................
SP at.....................
SSP at................
Yours faithfully,
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Proforma 10-17
To
[Link] (PSI),
Dear Sir,
Sub: Clearance Certificate for the commissioning of Remote Control Equipment in the Section.
It is certified that all works in regard to the Remote Control Equipment installed by us for the
section.............. have been completed and that they are fit for commissioning.
All men and materials have been removed from the site of the equipment and from the vicinity of the
switching stations.
Yours faithfully,
Date
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Profarma 10-19
FORM XV - I, XVI & XVII
(See rule 5(3-42,43 & 59), 5(4), 5(5) and Chapter VII of the Railways Opening for Public Carriage
of Passengers Rules, 2000)
Description of Work:
SECTION CHAINAGE
FROM TO
1. There is no infringement to the schedule of dimensions due to OHE/signal structures (or the sanction
of Railway Board regarding infringement of schedule of dimensions due to OHE/Signalling
structures has been obtained, as the case may be).
2. All the works have been carried out in accordance with the standard drawings,designs and
specifications.
3. Masts/structures are such as per prescribed norms.
4. The signalling/interlocking/block signalling has been carried out in accordance withsignaling and
interlocking plan and the requirement laid down in the manuals orinstructions for the installation
and maintenance of signalling, interlocking and block signaling apparatus have been fully complied
with.
5. The work has been carried out in accordance with the provisions of the AC TractionManual.
We hereby certify that the section has been carefully inspected and tested. It is also certifiedthat the
above work has been properly completed and is in good working order. The workcan be opened for
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public carriage of passengers and goods traffic without endangering thesafety of the traveling public
or of the employees of the Railways.
Proforma-10-20
Form XV-2
(See rule 5(3)(59) and Chapter VIII of the Railways Opening for Public Carriage of Passengers Rules,
2000)
It is certified that: -
1. Adequate arrangements have been made to warn the public regarding the dangers ofcoming in
contact with live overhead equipment within the Railway premises.
2. The design of steel structures of overhead equipment complies with the IndianElectricity
Rules. The wind pressure of ……………. has been adopted for the sectionand wind pressure
of………………… has been adopted at Bridges.
3. Bonding of rails by means of mild steel flats has been done at various locationswhere public or
Railway Staff come frequently in contact with the rails. Trackbonding is done in accordance with
the “Code for Bonding & Earthing” as laid downin the ACTM.
4. All the traction structures and other structures to which the OHE is attached are alsobonded to the
rails in accordance with the “Code for Bonding & Earthing” referred toabove.
5. The overhead lines and underground cables crossing the railway tracks are inaccordance with
the “Regulations for Electrical crossings of Railway Track” andthe crossing plans as approved
by Railways’ Principal Chief Electrical Engineer who is alsothe Electrical Inspector for such
installations.
6. There are no Railway structures carrying 25 KV live conductor outside the Railways’premises in
the above section.
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7. The height gauges have been provided, so that no part of any road vehicle or its loadcomes in
contact with live overhead equipment and have adequate clearances oneither side of Railway
premises at level crossings.
8. The height gauges are provided with Danger Boards and clearance above road level maintained as
per ACTM.
9. No unauthorized cables/wires are crossing the Railway tracks.
Proforma-10-21
-------------- RAILWAY
JOINT SAFETY CERTIFICATE [Link]/BG/01/2004
Certified that it is safe to run ……………… Class of locomotive, single or coupled, having maximum
axle load ……………… atthe maximum speed and on the section given in the table below. The
maximum permissible speed as certified by RDSO is given injuxtaposition.
Principal Chief Signal & Telecom [Link] Principal Chief Operating Manager Railway
Principal Chief Mechanical EngineerRailway Principal Chief Electrical Engineer Railway
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Proforma-10-22
FORM X
(See rule 5(1)(j) of the Railways Opening for Public Carriage of Passengers Rules, 2000)
The type of Over head Equipment installed on main line of the section is of the simple polygonal
type with swiveling brackets having tensions in the conductors regulated automatically. The tension
in the catenary and contact wire is kept as 1000 kgf each. The contact wire has been given a pre sag
of 103 mm for a span of 72 m (suitably reduced for smaller spans). On secondary lines and yards,
the Over Head Equipment is of fixed type and unregulated. The contact wire is grooved hard drawn
copper with 107 sq. mm cross section supported by means of copper droppers from catenary which
is stranded (1982.10 mm) with 65 sq. mm cross section made up of cadmium copper having 80%
conductivity. The maximum wind pressure for design of masts and foundation has been taken …….kg/
sqm. Maximum span adopted on main lines is 63 m. The Over Head Equipment has been designed for
a maximum speed of 160 km/h.
The power supply is taken from UPSEB at a single point viz. Aligarh from where railways run their
own transmission lines, for feeding the Sub Stations located at Hathras, Khurja and Sahibabad. At each
of the sub stations two power transformers 12.5 MVA, 132/25KV are installed, one of them acting
as standby. Standard arrangement of having neutral of normal/short PTFE type have been provided
at the sectioning post between two substations for separation of phases. For sectioning and isolating
facilities, sub sectioning and paralleling posts have been provided. All the switching operations at
power supply stations are remote controlled from a single remote control center located at Tundla. The
RCC/SCADA system has been provided by ………………… (Manufacturer) and is of ........... Type
(Microprocessor/PC based). The same will be commissioned by ……………… (Target date, if not
commissioned at the time of making application to CRS).
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Proforma-10-23
FORM XI
(See rule 5(1)(k) of the Railways Opening for Public Carriage of Passengers Rules, 2000)
SECTION: RAILWAY
LENGTH: ……. KM GAUGE: ……mm
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Proforma-10-24
FORM- XII
(See rule 5(1)(1) of the Railways Opening for Public Carriage of Passengers Rules, 2000)
SECTION: RAILWAY
LENGTH: ……. KM GAUGE: ……mm
Proforma-10-25
FORM XIII
(see rule 5(1)(m) of the Railways Opening for Public Carriage of Passengers Rules, 2000)
SECTION: RAILWAY
LENGTH: ……. KM GAUGE: ……mm
1. Overline Structure
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2. Location of OHE where specified (2.0 m) working clearance are not available
Proforma-10-26
FORM XIV
(See rule 5(1)(n) of the Railways Opening for Public Carriage of Passengers Rules, 2000)
SECTION: RAILWAY
LENGTH: ……. KM GAUGE: ……mm
*****
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