NC Positioning Control with FBs-PLC
NC Positioning Control with FBs-PLC
People use ordinary motor to exercise positioning control in early stage; since the speed and precision demand
was not so high then, it was enough to fulfill the demand. As the increasing of mechanical operation speed for the
efficiency purpose, finished product quality standard, and precision demands are getting higher, the stopping position
control of motor is no more what the ordinary motor is capable to do. The best solution for this problem is to adopt NC
positioning controller which incorporate with stepping or servo motor to do the position control. In the past, the extremely
high cost limited the prevailing of its usage; however, the technology advance and cost decreasing, which made the
pricing affordable, had helped to increase the prevailing of usage gradually. To cope with this trend, the FBs-PLC
integrated into its internal SoC chip the special NC positioning controller that is available on the market, therefore makes it
free from the bothersome data transaction and linking procedure between PLC and special NC positioning controller.
Furthermore, it greatly lowered the entire gadget cost hence provides the user the solution for a good bargain, high quality,
simple, and convenient integrated NC positioning control with PLC.
The methods for controlling interface of PLC and stepping or servo driver are as follows:
z Giving command by way of digital I/O: Easy to use but less dexterity in application.
z Giving command by way of analogue output: Better dexterity in controlling reaction but it is with a higher cost and
easy to be interfered by noise.
z Giving command by way of communication: There is no standard for communication protocol and it is confined in
communication reaction thus constitutes a bottleneck for application.
z Giving command by way of high speed pulse: The cost is low and is easy to precisely controlled.
Of these methods, controlling stepping or servo driver with high speed pulse is more frequently used method. The
main unit of PLC contains multi-axis high speed pulse output and hardware high speed counter, and it can provide easy
using, designing for positioning program editing. Therefore it makes the related application even more convenient and
comfortable.
Following two kinds are frequently used NC server system that constituted by PLC associates with servo drivers:
z Semi closed loop control
The PLC is responsible for sending high speed pulse command to servo driver. The motion detector installed
on servo motor will forward directly to server driver, closed loop reaches only to server driver and servo motor.
The superior point is that the control is simple and the precision is satisfactory (which is suitable for most of the
applications). The defect is that it can’t fully reflect the actual shift amount after the transmission element;
furthermore, the element being consumed, become aging, or has defect will not be able to be compensated nor
checked to verify.
The PLC is responsible for sending high speed pulse command to servo driver. In addition to that the shift
detection signal installed on servo motor which will be forwarded directly to servo driver, the attached shifting
detector installed after the transmission element can fully reflect the actual shift amount and forward it to the
high speed counter that PLC contains. So as to make the control becomes more delicate, and help to avoid
the defect of above mentioned semi closed loop.
13-1
z Absolute coordinate labeling
DRV ADR,-,300,Ut
... ...
-100 0 100 200 300
Start
End
13-2
13.4 Explanation for the positioning control hardware of FBs-PLC
According to different main unit, it provides different frequency of output pulse, it includes 120KHz (High speed )
/20KHz (Medium speed) of single ended transistor output model (FBS-xxMCT), and high speed differential output model
(FBS-xxMN) which can reach 920KHz (for single phase), two series of models.
High speed pulse output circuit share to use the Y0~Y7 exterior output of FBs-PLC. While it is not yet using the
HSPSO function (haven’t configured the PSO function under configuration function), the Y0~Y7 exterior output of
FBs-PLC is corresponding to the Y0~Y7 status of internal output relay. When the HSPSO has been configured, the Y0
~Y7 exterior output will switch directly to HSPSO output circuit within SoC, which has no relation with Y0~Y7 relay
inside PLC.
The following is the detailed signals list for respective axis output of main unit and the selectable output modes:
Output modes
Axis No. Exterior output
U/D output K/R output A/B output Single CK output
PSO0 Y0 , Y1 Y0=U , Y1=D Y0=K , Y1=R Y0=A , Y1=B Y0=CK
PSO1 Y2 , Y3 Y2=U , Y3=D Y2=K , Y3=R Y2=A , Y3=B Y2=CK
PSO2 Y4 , Y5 Y4=U , Y5=D Y4=K , Y5=R Y4=A , Y5=B Y4=CK
PSO3 Y6 , Y7 Y6=U , Y7=D Y6=K , Y7=R Y6=A , Y7=B Y6=CK
Take the 0th axis (PSO0) of FBs-XXMCT and FBs-XXMN main unit for example, it is illustrated with diagrams as
follows; the others are the same.
Y0 A+
A phase
*R
A-
(or U or CK) +
5~24VDC
Y1 External power supply
B+
B phase
*R
(or D or DR)
B-
C0
13-3
Driver (OP input)
Y1 B
B phase
(or D or DR)
C0 C
Y0+ A+
Y0 A phase(or U or CK)
Y0- A-
SG Twisted pair FG
Y1+ B+
Y1 B phase(or D or DR)
Y1- B-
Y0+ A+
Y0 A phase(or U or CK)
Y0- A-
SG Twisted pair FG
Y1+ B+
Y1 B phase(or D or DR)
Y1- B-
(For line receiver input, it must make PLC connect to FG of driver to eliminate common mode voltage)
13-4
Configuration of HSPSO with WinProladder
Project name
System Configuration
When “Output Setup” windows appear, then you can configure the Output type :
The position control function of FBs-PLC incorporates the dedicated NC position controller, which is available in the
market, into the PLC. This makes the PLC and NC controller be able to share the same data block without the demand
of complicated works like data exchange and synchronized controlling between these two systems. And it can still use
the usual NC positioning control instruction (e.g. SPD , DRV,… etc.).
One main unit can control up to 4 axis of their position control, and can drive multi axis simultaneously. However,
it provides point to point positioning and speed control, but also it provides the linear interpolation function. When the
system is applying for more than 4 axis, it can also employ CPU LINK function of FBs-PLC to attain control over more
positioning actions.
The NC position control instruction for FBs-XXMCT、FBs-XXMN main units are identical to each other. The
difference is only on the different circuit output, as previously revealed. Hereby we assume that FBs-XXMCT main
unit is used in the control of stepping motor with lower speed, and FBs-XXMN main unit is used in high speed servo
motor control. Consequently, we illustrate only with the connecting diagram of FBs-XXMCT main unit that driving
stepping motor and the diagram of FBs-XXMN main unit that driving servo motor. Of course we can also use
FBs-XXMCT main unit to drive servo motor or use FBs-XXMN main unit to drive stepping motor instead, they can still
work perfectly, as long as its circuit structure (single ended or differential) and frequency can match.
13-5
13.5.1 Interface of Stepping Motor
z Stepping motor is designed to receive input pulse to attain to the control of desired angle or distance, therefore the
turning angle and the input pulse count has a positive correlation ship, and the turning speed also depends on the
input pulse frequency.
N : Revolving speed of motor (RPM)
N (RPM) = 60 × f / n f : Pulse frequency (Ps/Sec)
n : Pulse counts for motor to turn for a revolution (Ps/ Rev).
n = 360 / θs θs : Angle (Deg)
FULL HALF
Basic
Phase Pulse counts for Pulse counts for
pulse angle Pulse angle Pulse angle
turning one revolution turning one revolution
0.36° 0.36° 1000 0.18° 2000
5 phase
0.72° 0.72° 500 0.36° 1000
4 phase 0.90° 0.90° 400 0.45° 800
2 phase 1.80° 1.80° 200 0.90° 400
13-6
13.5.2 Interface of Servo Motor
※ Except that the Y0~Y7 of above diagram are for dedicated purpose, Y8~Y11 and respective inputs can be
adjusted for using according to demand.
※ The left over travel, right over travel limit switchs for safity detection also need to be connected to PLC to assure
proper operation.
13-7
13.5.3 Working Diagram Illustration for Servo Motor
z The Encoder of servo motor feedback the shifting detection signal to servo driver. The driver gets the pulse
frequency, and pulse count of input signal (pulse command), as well as the frequency and pulse count of feedback
signal processed with internal error counter and frequency to voltage conversion circuit, and acquired the pulse and
turning speed deviations. Using these operations to control the servo motor, so as to obtain a high speed, precise
speed and positional closed-loop processing system.
z The revolving speed of servo motor depends on the pulse frequency of input signal; the turning stroke of motor is
determined by pulse count.
z Generally speaking, the final control error deviation of servo motor is ±1 pulse.
z FUN140 (HSPSO) high speed pulse output instruction, which includes following 8 extension positioning
instructions:
1. SPD 5. ACT
2. DRV 6. EXT Used for positioning program coding and
3. DRVC 7. GOTO stored to SR operand area of FUN140
4. WAIT 8. MEND
z FUN143 (PSCNV) converting the current pulse value to displaying value instruction.
The following function explanations are for the above mentioned 4 instructions:
13-8
NC Positioning Control Instruction
Range HR DR ROR K
R0 D0 R5000
Ope- ∣ ∣ ∣
rand R3839 D3999 R8071
Ps 0~3
SR ○ ○ ○
WR ○ ○ ○*
Instruction Explanation
1. The NC positioning program of FUN140 (HSPSO) instruction is a program written and edited with text
programming. We named every position point as a step (which includes output frequency, traveling distance,
and transfer conditions). For one FUN140, it can be arranged with 250 steps of positioning points at the most,
with every step of positioning point controlled by 9 registers.
2. The best benefit to store the positioning program into the registers is that in the case of association with MMI
(Man Machine Interface) to operate settings, it may save and reload the positioning program via MMI when
replacing the molds.
3. When execution control “EN”=1, if the other FUN140 instructions to control Ps0 ~ 3 are not active
(corresponding status of Ps0=M1992, Ps1=M1993, Ps2=M1994, and Ps3=M1995 will be ON), it will start to
execute from the next step of positioning point (when goes to the last step, it will be restarted from the first
step to perform); if Ps0~3 is controlled by other FUN140 instruction (corresponding status of Ps0=M1992,
Ps1=M1993, Ps2=M1994, and Ps3=M1995 would be OFF), this instruction will acquire the pulse output right
of positioning control once the controlling FUN140 has released the control right.
4. When execution control input “EN” =0, it stops the pulse output immediately.
5. When output pause “PAU” =1 and execution control “EN” was 1 beforehand, it will pause the pulse output.
When output pause “PAU” =0 and execution control is still 1, it will continue the unfinished pulse output.
6. When output abort “ABT”=1, it stops pulse output immediately. (When the execution control input “EN”
becomes 1 next time, it will restart from the first step of positioning point to execute.)
7. While the pulse is in output transmitting, the output indication “ACT” is ON.
8. When there is execution error, the output indication “ERR” will be ON.
(The error code is stored in the error code register.)
9. When each step of positioning point is complete, the output indication “DN” will be ON.
13-9
NC Positioning Control Instruction
*** The working mode of Pulse Output must be set (without setting, Y0~Y7 will be treated as general output) to
be one of U/D, K/R, or A/B mode, thus the Pulse Output may have a regular output.
U/D Mode : Y0 (Y2, Y4, Y6), it sends out upward counting pulse.
Y1 (Y3, Y5, Y7), it sends out downward counting pulse.
A/B Mode : Y0 (Y2, Y4, Y6), it sends out the phase A pulse.
Y1 (Y3, Y5, Y7), it sends out the phase B pulse.
● The output polarity for Pulse Output can select to be Normal ON or Normal OFF.
〔The interfaces for positioning control〕
M2000 : ON, multi axes acting simultaneously (At the same scan, when execution control “EN”= 1of FUN140
instructions which control Ps0~3, their pulses output will be sent at the same time without any time lag).
: OFF, as the FUN140 for Ps0~3 starts, corresponding axis pulse output will be sent immediately; since
the ladder program is executed in sequence, therefore even the FUN140 for Ps0~3 started at the same
scan, there must be some time lag between them.
Current output Current pulse The remaining pulse
Ps No. Error code
frequency position counts to be transmitted
Ps0 DR4080 DR4088 DR4072 R4060
Ps1 DR4082 DR4090 DR4074 R4061
Ps2 DR4084 DR4092 DR4076 R4062
Ps3 DR4086 DR4094 DR4078 R4063
※ R4056 : When the value of low byte=5AH, it can be dynamically changed for its output frequency during the
high speed pulse output transmitting at any time.
When the value of low byte is not 5AH, it can not be dynamically changed for its output frequency
during the high speed pulse output transmitting.
The default value of R4056 is 0
13-10
NC Positioning Control Instruction
R4064 : The step number (positioning point) which has been completed of Ps0.
R4065 : The step number (positioning point) which has been completed of Ps1.
R4066 : The step number (positioning point) which has been completed of Ps2.
R4067 : The step number (positioning point) which has been completed of Ps3.
SR: Starting register of registers block which reserved to store positioning program, explained as follows:
SR A55AH The effective positioning program; its starting register must be A55AH
SR+2
SR+3
SR+4
SR+5
SR+8
SR+9
SR+10
SR+N×9+2
1 3 - 11
NC Positioning Control Instruction
WR+0 : If this instruction is in execution, the content of this register represents the step (1~N) being performed.
if this instruction is not in execution, the content of this register represents the step where it stopped at
present
When execution control “EN” =1, it will perform the next step, i.e. the current step plus 1 (if the current
step is at the last step, it will restart to perform from the first step).
Before starting the execution control “EN” =1, the user can renew the content of WR+0 to determine
starting from which step to perform (when the content of WR+0 =0, and execution control “EN” =1, it
represents that the execution starts from the first step).
B10 = ON, endless output (the stroke operand of DRV command is set to be 0 )
B12 = ON, pulse output transmitting (the status of output indicator “ACT”)
B13 = ON, instruction execution error (the status of output indicator “ERR”)
B14 = ON, finished being executed step (the status of output indicator “DN”)
*** Once the FUN140 instruction has been started (the B12 of WR+1=ON) and if suspended by a shut down for
emergency or switchover from auto to manual mode while the pulse output has not yet completed, this
instruction will be negated at next execution. It must clear the WR+1 register to be 0 before restarts the
instruction next time, so as to make the instruction be initiated again; otherwise, the pulse output will not
appear!
*** Whether execution control “EN” =0 or 1, executing the FUN140 instruction every scan , there won’t have the
situation mentioned above.
*** When step which has been completed, the output indication “DN” will turn ON and keep such status if
suspending ; the user may turn OFF the status of “DN” by using the rising edge of output coil controlled by
"DN" to clear the content of WR+1 register to be 0, and it can be attained.
13-12
NC Positioning Control Instruction
4 : Parameter 3 error
5 : Parameter 4 error
8 : Parameter 7 error
9 : Parameter 8 error
10 : Parameter 9 error
13 Parameter 12 error
15 Parameter 14 error
Note : The content of error indication register will keep the latest error code. Making sure that no more error to
happen, you can clear the content of error indication register to be 0; as long as the content maintains at 0,
it represents that there’s no error happened.
Project name
Table Edit
Servo Program Table Æ Click right button and select “New Table”
13-13
NC Positioning Control Instruction
13-14
NC Positioning Control Instruction
z For easy programming and trouble shooting, the WinProladder provides the text editing environment to edit
the motion program(servo program table) for FUN140 execution; Key in the complete FUN140 instruction
first and then move the cursor to the position of it, pressing the hot key ”Z”, then comes the text editing
environment. The user can create the new motion program or display the existed program under this
friendly user interface operation.
z Extended positioning instructions are listed as follows:
13-15
NC Positioning Control Instruction
f2
50000
f1
10000
f3
3000
Note: Comparison explanation between the relative coordinate positioning (ADR) and the absolute coordinate
positioning (ABS)
To move from position 30000 to −10000, the coding for programming is:
To move from position −10000 to 10000, the coding for programming is:
DRV ADR,+,20000,Ut or DRV ABS, ,10000,Ut
13-16
NC Positioning Control Instruction
WAIT Time, XXXXX y When pulse output is complete, performing the wait instruction for going
to the next step. There are 5 kind of operands that explained as follows:
or Rxxxx
Time: The waiting time (the unit is 0.01 second), it can be directly input with
or Dxxxx
constant or variable (Rxxxx or Dxxxx); when it is time up, performs
the step that assigned by GOTO.
or X0~X255 X0~X255: Waiting until the input status is ON, it performs the step that
assigned by GOTO.
or Y0~Y255
Y0~Y255:Waiting until the output status is ON, it performs the step that
or M0~M1911
assigned by GOTO.
or S0~S999
M0~M1911: Waiting until the internal relay is ON, it performs the step that
assigned by GOTO.
S0~S999: Waiting until the step relay is ON, it performs the step that
assigned by GOTO.
ACT Time,XXXXX y After the time to output pulses described by operand of ACT, it performs
or Rxxxx immediately the step that assigned by GOTO, i.e. after the pulse output for
or Dxxxx a certain time, it performs the next step immediately. The action time (the
unit is 0.01 second) can be directly input with constant or variable (Rxxxx
or Dxxxx); when the action time is up, it performs the step assigned by
GOTO.
EXT X0~X255 y External trigger instruction; when it is in pulse output (the number of pulses
or Y0~Y255 sending is not complete yet), if the status of external trigger is ON, it will
or M0~M1911 perform the step assigned by GOTO immediately. If the status of external
trigger is still OFF when the pulse output has been complete, it is the same
or S0~S999
as WAIT instruction; waiting the trigger signal ON, then perform the step
assigned by GOTO.
GOTO NEXT y When matching the transfer condition of WAIT, ACT, EXT instruction, by
or 1~N using GOTO instruction to describe the step to be executed.
or Rxxxx
NEXT: It represents to perform the next step.
or Dxxxx
1~N: To perform the described number of step.
Rxxxx: The step to be performed is stored in register Rxxxx.
Dxxxx: The step to be performed is stored in register Dxxxx.
13-17
NC Positioning Control Instruction
First,it must complete the FUN140 instruction before the editing of positioning program, and assigned in
FUN140 instruction the starting register of registers block to store positioning program. While editing the
positioning program, it will store the newly edited positioning program to the assigned registers block; for
every one positioning point (called as one step) edited, it is controlled by 9 registers. If there are N
positioning points, it will be controlled by N × 9 + 2 registers in total.
Note: The registers storing the positioning program can not be repeated in using!
13-18
Example for FUN140 Program Application
M0
M0 [Link] M1000
EN Ps : 0 ACT
Positioning Program: SR : R 5000 M1001
001 SPD 1000
PAU WR : R 2000 ERR
DRV ADR,+,1,Ps
WAIT TIME,50 M1002
GOTO NEXT ABT DN
002 SPD 10000
DRV ADR,+,999999,Ut
MEND
M0 M1996
• When the last step been complete,
EN SET M1
set finish signal.
M2
M2 [Link] M1003
EN Ps : 0 ACT
SR : R 5020 M1004
Positioning Program:
001 SPD 1000 PAU WR : R 2007 ERR
DRV ADR,−,1,Ps
WAIT TIME,50 M1005
GOTO NEXT ABT DN
002 SPD 10000
DRV ADR,−,999999,Ut
MEND
M2 M1996 • When the last step been complete,
EN SET M3
set finish signal.
13-19
NC Positioning Instruction
Range HR DR ROR K
R0 D0 R5000
Ope- ∣ ∣ ∣
rand R3839 D3999 R8071
Ps 0~3
SR ○ ○ ○
Instruction explanation
[Link] instruction is not necessary if the system default for parameter value is matching what users need.
However, if it needs to open the parameter value to do dynamic modification, this instruction is required.
[Link] instruction incorporates with FUN140 for positioning control purpose, each axis can have one FUN141
instruction only.
3. Whether the execution control input “EN” = 0 or 1, anyway, this instruction will be performed.
4. When there is error in parameter value, the output indication “ERR” will be ON, and the error code is appeared
in the error code register.
13-20
NC Positioning Instruction
Project name
Table Edit
Servo Parameter Table Æ Click right button and select “New Table”
13-21
NC Positioning Instruction
y When the setting value is 0, the moving stroke and speed setting in the positioning program will
all be assigned with the unit of mm, Deg, Inch, so called machine unit.
y When the setting value is 1, the moving stroke and speed setting in the positioning program will
all be assigned with the unit of Pulse, so called motor unit.
y When the setting value is 2, the moving stroke setting in the positioning program will all be
assigned with the unit of mm, Deg, Inch, and the speed setting will all be assigned with the unit
of Pulse/Sec, which is called as compound unit.
Parameter 0, unit setting “0” machine unit “1” motor unit “2” compound unit
13-22
NC Positioning Instruction
Parameter 0 Set value=0, machine unit; Set value=2, compound unit; Set value=1, motor unit
Parameter 3 mm Deg Inch Ps
Set value =0 ×1 ×1 ×0.1 ×1000
Set value =1 ×0.1 ×0.1 ×0.01 ×100
Set value =2 ×0.01 ×0.01 ×0.001 ×10
Set value =3 ×0.001 ×0.001 ×0.0001 ×1
z Parameter 4: The limited speed setting, its default is 460000, i.e. 460000 Ps/Sec.
y Motor and compound unit: 1~921600 Ps/Sec.
y Machine unit: 1~153000 (cm/Min, ×10 Deg/Min, Inch/Min).
However, the limited frequency can’t be greater than921600 Ps/Sec.
f_max =(V_max ×1000×A)/(6×B)≤ 921600 Ps/Sec
f_min ≥ 1 Ps/Sec
z Parameter 8: Acceleration/Deceleration time setting, the default = 5000, and the unit is mS.
y Setting range: 0~30000 mS.
y The setting value represents the time required to accelerate from idle state upto limited speed
state or declerate from the limited speed state down to the idle state.
y The acceleration/deceleration is constant slope depending on Parameter 4 / Parameter 8
y When Parameter 12 = 0, Parameter 8 is the deceleration time
y There will have the auto deceleration function for short stroke movement.
13-23
NC Positioning Instruction
z Parameter 12: Deceleration time setting, the default =0, and the unit is mS.
y Setting range: 0~30000 mS.
y When Parameter 12 = 0, Parameter 8 is the deceleration time
y When Parameter 12 ≠ 0, Parameter 12 is the deceleration time
z Parameter 15: Reserved, it is recommended to be used as return home speed, the default = 20000 Ps/Sec.
z Parameter 16: Reserved, it is recommended to be used as slow down speed while returning home ,
the default = 1000 Ps/Sec.
Speed
Work speed
Parameter 5
Initiate/Stop speed
Time
Parameter 8 Parameter 8
or
Acceleration/Deceleration
Parameter 12
time setting
13-24
NC Positioning Instruction
Instruction Explanation
1. When stop control “EN” =1, or “EN↑” ( P instruction) changes from 0→1, this instruction will enforce the
assigned set number of Pulse Output to stop its output.
2. When applying in the process of return home , as the home has returned, it can immediately stop the pulse
output by using this instruction, so as to make it stop at the same position every time when performing
machine homing.
Program example
13-25
NC Positioning Instruction
FUN 143 Converting the Current Pulse Value to the Displaying Value FUN 143
PSCNV (mm, Deg, Inch, PS) PSCNV
Range HR DR ROR K
R0 D0 R5000
Ope- ∣ ∣ ∣
rand R3839 D3999 R8071
Ps 0~3
D ○ ○ ○*
Instruction Explanation
1. When execution control “EN” =1 or “EN↑” ( P instruction) changes from 0→1, this instruction will convert the
assigned current pulse position (PS) to be the mm (or Deg, Inch, or PS) that has the same unit as the set
value, so as to make current position displaying.
2. After the FUN140 instruction has been performed, it will then be able to get the correct conversion value by
executing this instruction.
Program Example
13-26
13.7 Machine Homing
The machine set which undertakes relative model Encoder as shifting detector usually need the reset action for
the reference of positioning coordinate; we called this action as machine homing (seeking for zero reference).
Method 1:
Return home speed
When it encounters the near home signal, starts the Z phase counting.
Z phase counting is up, the pulse output stops, then send out the CLR signal to clear the error counter of servo
driver.
e.g.:
X3: Near home sensing input is configured as interrupt input; in the case of machine homing, it starts HSC4 to
begin counting in X3+ interrupt service subroutine.
X2: Z phase counting input, it is configured as UP input of HSC4; the X2+ is prohibited to interrupt in regular time,
when executing machine homing and X3 near home interrupt occurred, it starts HSC4 to begin Z phase
counting. When HSC4 counting is up, it stops the pulse output, prohibit the X2+ interrupt, set home
position to signal, and sends out the CLR signal to clear the error counter of servo driver. Please consult
program example.
Method 2: According to application demand, it may slow down when encountering the near home sensor, while over
the sensor a little far away, stop the pulse output, and then traveling slowly with backward direction; the
very moment when it get out of near home sensor (the sensing signal changes from 1→0), it is treated as
machine home. This program is simpler!
(1)
Home speed
(2) Slow down
speed
(3)
Stop
(4) Slowly (5)
backward Stop
Left over travel limit switch Near home sensing Right over travel limit switch
X3: Near home sensing input; it is configured as falling edge interrupt input.
• Once encountering the near home sensor, it will enable X3 falling edge interrupt, and slow down to stop
within the near home sensing range.
• Slowly backward traveling until the near home sensing signal changes from 1→0.
• When the near home sensing signal changes from 1→0, it performs the X3- interrupt service subroutine
immediately.
• The X3- interrupt service subroutine: Stops the pulse output immediately, prohibits the X3- interrupt, sets
home position to signal, and sends out CLR signal to clear the error counter of servo driver. (Please
consult the example program.)
13-27
Program Example 1: Machine homing (method 1)
X2: Configured as the UP input of HSC4, and connected to Z phase input.
X3: Configured as the rising edge interrupt input, and connected to near home sensing input.
【Main Program】
M1924 146
EN DIS X2+I • Prohibits X2+ interruption
(HSC4 does not count)
[Link]
EN Ps : 0 ERR • Parameter table R2900→R2923.
SR : R 2900
M92
EN RST M50
• Clears the homing completion signal.
D
EN RST R 2014 • Clears the step pointer, it starts from
the first step to execute.
D
EN RST R 4112
• Clears the current value of HSC4.
M4
M4 [Link] M1006
EN Ps : 0 ACT • Configure R5000~R5199 as the
Positioning program: SR : R 5040 M1007
001 SPD R2919 read only register (ROR) before
PAU WR : R 2014 ERR
DRV ADR,−,999999,Ut programming, after then, when
EXT X3 storing program, the Ladder
GOTO NEXT ABT DN
program will automatically contains
002 SPD R2921
the positioning program.
DRV ADR,−,9999,Ut
MEND
M4 M1996
EN SET M5
• Homing instruction completed
M50 M51
T0
driver -- Y8 is ON for 0.5 second.
EN RST Y8
13-28
【Sub Program】
65
LBL X3+I • X3 rising edge interrupt service subroutine.
M4 145
EN EN X2+I • Enables HSC4 counting if homing.
69
RTI
65
• Interrupt service subroutine of HSC4
LBL HSC4I
(Z phase counting is up)
M4 142 • Stops pulse output immediately.
EN PSOFF 0
13-29
Program Example 2: Machine homing (method 2)
X3: Connected to near home sensing input, and configured as falling edge interrupt input.
【Main Program】
M1924 67
EN CALL INIT
65
LBL HOME
M20
• Clears the instruction completion
EN RST M50
signal for homing.
M4
M4 X3 145P
EN↑ EN X3 - I • Enable X3− (falling edge) interrupt.
M4 M1996
EN SET M5
M50 M51 • Homing instruction completed.
M51
EN SET Y8 • Signal for homing completion.
T0
EN RST Y8
[Link]
EN S : 0 • Fill the current PS registers with 0.
D : R 4088
13-30
【Sub Program】
65
LBL INIT
146
EN DIS X3 - I • Prohibits X3− interrupt
[Link]
EN Ps : 0 ERR • Parameter table R2900~R2923
68 SR : 2900
RTS
65
LBL X3 - I
y X3 falling edge interrupt service
subroutine.
M4 142
EN PSOFF 0 • Stops pulse output immediately
13-31
Program Example 3: JOG Forward
M0
M0 [Link] M1000
EN Ps : 0 ACT
Positioning program: SR : R 5000 M1001
001 SPD 1000 PAU WR : R 2000 ERR
DRV ADR,+,1,Ps
WAIT TIME,50
GOTO NEXT ABT DN
002 SPD R2907
DRV ADR,+,99999999,Ut
MEND
• As the execution of last step
M0 M1996 completed, it sets up the
EN SET M1
completion signal.
M2
M2 [Link] M1003
EN Ps : 0 ACT
Positioning Program SR : R 5020 M1004
001 SPD 1000
PAU WR : R 2007 ERR
DRV ADR,−,1,Ps
WAIT TIME,50
GOTO NEXT ABT DN
002 SPD R2907
DRV ADR,−,99999999,Ut
MEND
• As the execution of the last step
M2 M1996
completed, it sets up the
EN SET M3
completion signal.
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Program Example 5: Step by step, One cycle, Continuous positioning control.
M93 : Start
M101 : Step by step operation mode
M102 : One cycle operation mode
M103 : Continuous operation mode
M104 : Regular shut down.
M105 : Emergency stop.
M93
↑ EN RST M7
• Clears shut down signal.
M101
• Except step by step mode, the step
EN RST R 2021
pointer is cleared to be 0; it starts
from the first step to execute.
EN RST R 2022
• Clears being active bit of FUN140
SERVO
M93 READY M105 M1010 M6
↑
M6 M101 M1011
M101 M7
M6 [Link] M1009
EN Ps : 0 ACT
Positioning program: SR : R 5100 M1010
001 SPD 1000 PAU WR : R 2021 ERR
DRV ADR,+,20000,Ut M1011
WAIT TIME,100 ABT DN
GOTO NEXT
002 SPD 20000
DRV ADR,+,40000,Ut
WAIT M200
GOTO NEXT
003 SPD 25000
DRV ADR,−,50000,Ut
WAIT TIME,500
GOTO NEXT
004 SPD 5000
DRV ADR,−,10000,Ut
WAIT X16
GOTO 1
M6 M102 M1996
EN SET M7
M103 M104
• Set up the shut down signal.
13-33