Tesla's Innovative Power Electronics: The Silicon
Carbide Inverter.
Silicon Carbide Inverters
For electric vehicles, power electronics are critical for several functions, but perhaps most critical
of all is the main inverter, which converts the DC battery into three-phase AC for the smooth
operation of the electric traction motor. At the core of power electronics devices is power-switch
technologies (transistors), which have already seen more than five generations of advancement.
Today, silicon insulated-gate bipolar transistors (Si IGBTs) dominate the medium power range,
including electric vehicle inverters. We are now transitioning to a sixth-generation, with wide-
bandgap semiconductor materials taking over: silicon carbide (SiC) for high voltage/power
applications and gallium nitride (GaN) for lower-voltage and power. This shift allows smaller and
higher-density power modules, operating at higher temperatures, and creates new materials
opportunities throughout the power module packaging.
General ratings of the Control Components used in electric
vehicle
Component Power Rating Voltage Rating Current Rating
Inverter 100-200 kW 400-800 V DC Several hundred amps
DC-DC Converter 1-3 kW 200-600 V DC Several dozen amps
Motor Controller 50-100 kW 400-800 V DC Several hundred amps
On-Board Charger 3.3-11 kW 200-600 V AC 15-40 amps