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GE Frame 9 Gas Turbine Overview

This document provides an overview of the scope and specifications of a GE Frame 9 Gas Turbine Packaged Power Plant. The scope of supply includes the gas turbine generator package, mechanical and electrical systems, instrumentation and controls, and other miscellaneous equipment. Key specifications of the gas turbine, compressor, combustion section, turbine, controls system, generator, and auxiliaries are summarized. Performance metrics under ISO conditions for a base load simple cycle plant output of 126 MW with a heat rate of 10096 BTU/KWh are also provided.

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100% found this document useful (1 vote)
392 views4 pages

GE Frame 9 Gas Turbine Overview

This document provides an overview of the scope and specifications of a GE Frame 9 Gas Turbine Packaged Power Plant. The scope of supply includes the gas turbine generator package, mechanical and electrical systems, instrumentation and controls, and other miscellaneous equipment. Key specifications of the gas turbine, compressor, combustion section, turbine, controls system, generator, and auxiliaries are summarized. Performance metrics under ISO conditions for a base load simple cycle plant output of 126 MW with a heat rate of 10096 BTU/KWh are also provided.

Uploaded by

Umar Saeed
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
  • Scope of Supply
  • Performances: Simple Cycle
  • Plant Components Description
  • Generator Specifications

GE Frame 9 Gas Turbine Packaged Power Plants

SCOPE, LIMITS AND EXCLUSION FROM THE SUPPLY Scope of Supply [Link] [Link] GasTurbine AirCompressor Combustors TurningandReductionGear AirInletfacilities(FiltersandDucts) Exhaustfacilities(Ducts,Silencer)(lessexhaustelbow) StartingMotorsystem DualFuelCombustors LubeandControlOilSystem ClosedCircuitCoolingWatersystem AtomizingandCleaningsystem InstrumentAirsystem Enclosures,includingHVAC,Firefighting,ElectricalSwitchboardfor: Gasturbineunit(externalandinternal) Gasturbineauxiliaries ElectricalSwitchgear Control ClosedCircuitauxiliaries WaterInjection GTSupervision,ControlandProtectionSystems FireFighting(detectionandprotection)system GasDetectionsystem ThermalInsulationandLagging CompressorWashingandCleaningfacilities [Link] ElectricalGenerator,auxiliariesandrelatedequipment(CircuitBreaker, GroundingSwitch,Busduct,NeutralGroundingcubicle,etc.) StartingMotorsystem UnitTransformer(11/6kV)andauxiliaryMV/LVTransformers MainSwitchboards(6kV,380VPC,380MCCandemergencyMCC)andMV isolatedbusducts AuxiliarySwitchboards(GeneratorProtection,HVAC,Firefighting,Lifting facilities,etc) 110DCPowerSystem UninterruptiblePowerSystem(UPS) AC/DCElectricalMotors(DCMotorstartersincluded) ElectricalProtectionsystem LightingandMotivePowersystem,Heattracing,Grounding,etc. CablesandCableTrays [Link]&Controls OnboardInstrumentation InstrumentPanelsandJunctionboxes Control,ProtectionandMonitoringPanels MMI(manmachineinterface)

[Link] SpecialTools AnchorBoltsandPlates StairandLadders SteelStructures [Link](fortheabovementionedmachinery) [Link] PERFORMANCES: SIMPLE CYCLE ThefollowingGasTurbineperformances: ISO Conditions Withreferencetothefollowingconditions: AmbientPressure:1013mbar AmbientTemperature:15C RelativeHumidity:60% GasTurbineInlet/ExhaustPressuredrop:89/127mmH2O ThePlant Performances at Generator terminals whentheplantisoperatedatGTnew and cleanconditionsshallbe: Base Load OutputPower:126 MW HeatRate:10096 BTU/KWh (10650 kJ/kWh) (naturalgas) Gas Turbine and Auxiliaries Gas Turbine General description ThePG9171(E)GTpackagewasdevelopedbyaGE/authorizedlicenseewiththe frame9EasbasicequipmentandwithinthelicenseagreementwithGeneralElectricCo. (). ThePG9171(E)isasingleshaft,highefficiencygasturbineforpowergenerationin50Hz grids,suitableforsimplecycleandcombinedcycleapplication. Theengineisdesignedfor3000rpmnominalspeed,tobedirectlycoupledtoatwopole [Link] comingfromtheoperatingexperienceoftheMS9000family,whoseevolutionhasbroughtto thePG9161(E)oneofitshighestreliabilityvalue.ThePG9161(E)unitconsistsofthree compartments,onehousingtheauxiliaries,onethegasturbineitself,andthelastonehousing [Link] [Link] joinedtooneturbinerotorbyaflangedjoint,andlaysonthreejournalbearings(twoelliptical andonetiltingpadtype).Twothrustbearings;oneKingsburytype(loaded)andonetiltingpad type(unloaded)arealsoprovided. Compressor Thecompressorrotorconsistsof17stageswith12.3/[Link] compressorrotorconsistsof15wheels,shrunkontoaforgedshaft(rotorstages2ndto16th),two stubshafts(1stand17throtorstages),16tieboltsandstator/[Link] areassembledintotwohalfrings(diaphragms)foreachstage;thediaphragmsarefittedintothe [Link] [Link] frontportioncontainstheInletGuideVanes(IGV)devicethatallowsmodulatingtheinletflow [Link] airfor1stand2ndturbinestages(stationaryandrotatingbuckets).Thecompressorendportion thatdischargestheairmassflowintothecombustionchambercontainsthecompressordiffuser, devotedtoeliminateflowswirlandthenimprovediffuserefficiency. Combustion Section ThePG9161(E)combustionsystemhasbeendesignedinordertoensurereliability,durability andflexibility,[Link]

carbonsteelcasingwhichispartofthecompressorcombustorshellandprovideshousingfor combustorwrapper,combustionschamberassemblies,fuelnozzles,sparkplugignitors,UV flamedetectors,crossflametubes,transitionpiece.Thecombustiontakesplacein14 combustionchambers,[Link] fromthecombustionchamberstowardtheturbinesectionvia14"S"shapedtransitionpieces. Thisspecialarrangementensuresagoodmixbetweenthefilmcoolingairandthecombustion gases,[Link] combustionsectionconsistsofHastelloycylindersjoinedtogetherwithcorrugatedrings,which leadthecoolingairfilmalongthewall,thusimprovingcooling. Thecombustionchambersareinstalledandremovedwithoutliftingthecombustorcasing cover,[Link] connectingthecombustorstotheturbineinletaremanufacturedwithNIMONIC263alloy, whichyieldsgoodanticorrosionpropertiestogetherwithhighcrackingresistance,andis furthermoreeasilyweldableformaintenanceatsite,[Link] plugigniters,locatedinthe10thand11thcombustionchambers,areusedtignitethefuel/air mixture;theremainingchambersareignitedthroughcrossflametubesthatprovideconnection [Link](UV)flamescanners,locatedinthe4th [Link] intothecombustionchambersthroughfuelinjectors,onepereachcombustionchamber,which areprovidedforsinglefueloperation. Turbine The3stageturbinerotorisconstitutedby3discs,forgedinalloysteelandcoupledeachother byboltedconnections. Allrotatingbladesareprecisioncast,andareattachedtothewheelsbystraight,axialentry, [Link] stationaryblades(nozzles)areprecisioncastaccordingtothefollowingtable: firststationaryrow18segmentsx2vanesCooled secondstationaryrow16segmentsx3vanesCooled thirdstationaryrow16segmentsx4vanesUncooled Thecoolingflowforthecooledprofilesisbledfromsuitablecompressorstages(see compressorsection).Thespacebetween2ndand3rdrotorwheelsisalsocooledbycompressor bleedair.Nozzlediaphragmsareattachedtotheinsideofboth2ndand3rdstagenozzle [Link] [Link],whosemainfunctionistoprovideacylindrical surfaceforminimizingbuckettipclearanceleakage(asecondaryfunctionistoprovideahigh thermalresistancebetweenthehotgasesandthecomparativelycoolshell).Thisreducesthe shellcoolingloadandallowscontrollingtheshelldiameterandroundnessandturbine [Link] [Link] grooves. Exhaust Frame and Exhaust Plenum [Link], theframeconsistsbothofanouterandaninnercylinder,[Link] [Link],fabricatedin ASTMA435carbonsteel,receivesgasflowfromtheGTdiffuser,andisconnectedtothe exhaustplenumbyflexplateexpansionjoint. Theexhaustplenumconsistsofabox,[Link] fabricatedincarbonsteel,[Link] measurementofexhaustgastemperatureandfortransmittingthevaluestotheGTcontrol systemarelocatedinthefinalpartoftheexhaustplenum. Gas Turbine Control System (SUMIVAC) Gas Turbine Auxiliaries TheGasTurbineincludesthefollowingauxiliaries: OilSystems(LubricatingOilsystem,ControlOilsystem)

InletAirsystem(Filtrationsystem,InletAirduct,etc.) ExhaustGasfacilities(silencer,verticalstack) Fuelsystem(dualfuel:naturalgas,dieseloil) CompressorWashingsystem EnclosuresincludingHVAC,Firefighting,etc. LubeOilclosedcircuitCoolingWatersystem InstrumentAirsystem FireFightingsystem(CO2anddrychemicaltype) GasDetectionsystem Electricalequipment(GeneratorNeutralGroundingCubicles,GeneratorProtection) Board,LowVoltageDistributionBoard,PowerControlCentre,, DCPowersystem,Uninterruptablepowersupply,Cables,InductionMotors,Grounding system,Vibrationmonitoringandprotectionsystem,IndoorLightingsystem). Electrical Generator TheelectricalGeneratorisasynchronousmachine,ventilatedinopenaircircuit,withairexchanger shell&[Link]: NOTE:[Link] RatedOutput:163MVA** RatedTerminalVoltage(5%):11.000V RatedPhaseCurrent:7400A RatedPowerFactor:0.85 Frequency:50Hz SpeedinRPM:3000 DesignTemperature:AsperIEC34 Insulation:ClassF MaximumAirInletTemperature:40C GeneratorExcitationSystem:Statictype ResponseRation:>1.9s1 PowerConsumptionatratedload:_290kW **TheGeneratorisoversizedtoallowupgradetoPG1971Eatfirstoverhaul. Electrical Systems GAS TURBINE Generator TheGTgenerator,endowedwithrelatedauxiliarysystemsanddevices,shallberatedto operatecontinuouslyatfullload. TheexcitationsystemshallbestatictypewithautomaticandmanualAutomaticVoltage Regulator(AVR)system. Themainfunctionalgeneratorcharacteristicsshallbeaslistedbelow: RatedCapacity139MW(ambientairat40C) Powerfactor0.85 Voltage11kV Frequency50Hz Rotationspeed3000RPM Phases3 ClassofinsulationF StandardIECat835m. StepupTransformer(NOTINCLUDED) UnitTransformers(included)

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