Gelatin Production and Innovation Guide
Gelatin Production and Innovation Guide
5. REFERENTIAL FRAMEWORK...................................................................................................................... 3
5.1 Theoretical Framework ............................. 3
5.1.1 Generalidades .................................................................................................................... 3
5.1.3 Scientific content ........................................................................................................... 5
5.1.4 The raw materials................................................................. 7
5.1.5 Raw material pig skin............................................................................................... 7
5.1.6 Raw material leather scraps .......................................................................................... 7
5.1.7 Subject bone cousino .................................................................................................... 7
5.1.11 Duration and swelling reaction: .......................................................................... 10
5.1.12 Solutions high concentration gelatin............................................................... 11
5.2 Conceptual Frameworkl ................................................................................................................... 22
5. REFERENTIAL FRAMEWORK
INTRODUCTION
The product we decided to create is of the entertainment type, which due to its
We have considered properties as a gelagomis since it is gelatin but comes
mixed with gummy candies.
The product was created by a group of entrepreneurial students who have the idea
to innovate the gelatin market by offering the public a 100% product
Ecuadorian, with a wide range of designs and decorations that appeal to young people
even adults.
The variety of products available includes jellies in various colors such as red,
yellow, green, purple, etc.
This product was selected and made with the purpose of observing the process of
production required for its elaboration, raw materials, supplies, machinery and
other elements that are required for its manufacturing, and with that, to be able to study the
behavior of the times used to see the purpose of this product, such as
it looks good and well made.
5.1.1 Generalities
To begin discussing the topic 'gelatins,' it is important to first understand a glimpse.
general of the concepts it involves, so that we can delve into what the content is
scientific, and to be able to have meaningful learning.
Gelatin or gelatins are more than just a simple component of culinary delights that
We have all at some point savored and made a common and highly desired food.
when we were children.
Gelatin is a pure protein obtained from animal raw materials that contain
collagen. This natural and healthy food has an excellent gelling power. But that is not
All thanks to its multiple capabilities, it is used in the most diverse sectors.
industrials for a multitude of products.
I must indicate that the protein (collagen), its main component, is formed by
links called amino acids, and that 18 of the 20 existing are present in
the collagen structure, which is part of the composition of gelatin.
Gelatin - colloidal substance, solid, colorless and transparent when pure, odorless.
insipid with great coherence.
1682: The French Papin reports on a cooking process in which he tried to obtain a
gelatinous mass from bones.
1700: The use of the word gelatin (Latin: gelatus = stiff, frozen) is documented in
less until that time in the European linguistic area.
1754: The first patent in the glue industry is granted in England for the
making a carpenter's glue. The natural adhesive glue is made, among other things, in
gelatin base.
1845: The researcher Peter Cooper managed to obtain gelatin in its pure state, and succeeded
the license for its use this year.
1871: The important discoveries of the English doctor Leach Maddox achieve success
decisive in photography. The doctor developed a dry plate with a layer of gelatin of
silver bromide whose sensitivity approaches that of a typical wet plate. After
conduct more research, Charles Bennet presents a dry plate procedure
satisfactory. Thanks to the new technique, they can be substantially reduced, among others, the
exposure times in photography.
1875: This year is considered the decisive one in the modern production of gelatin. It
they create small businesses that facilitate the industrial production of gelatin in larger quantities
quantities.
1950: The gelatin industry intensifies its technological development and advances so much
way that reaches the current excellent standard in terms of production and quality of its
products.
1974: The European Association of Gelatin Manufacturers (GME, Gelatine) is founded
Manufacturers of Europe) that defends the interests of gelatin manufacturers in
Western Europe.
2001: An international study, sponsored and commissioned by the European Commission in the
the year 1999 has confirmed again that the current directives on raw materials and
manufacturing procedures ensure maximum safety for the consumer.
For the study of gelatins, it is necessary to understand the meaning of some words:
Thickening agent: These are substances with high molecular content, that are only
soluble, dispersible or inflatable in water and with this form viscous solutions, gels or
pseudogels.
Coagulation: Term for the conversion of a solid into a gel under the process of
flocculation.
Colloidal. 1. Pertaining to or related to colloids (Refers to the substance that when dispersed in
a liquid appears dissolved due to the extreme smallness of the particles in which it is
divide.) // 2. It is said of the state of a body when it is dispersed in certain liquids in
those that do not form a true solution.
Hydrocolloids: they are substances that are produced from plant and animal protein substances.
or multiple sugars. They have the ability to swell and bind water. Hydrocolloids
they are used to thicken, gel, and stabilize food.
What are gelatins?
Before transportation to the gelatin factory, the preservation process is performed again.
which consists of the addition of lime or salt. Then the first processes begin
preparation in the gelatin factory with intensive washing processes and skin cutting
in manageable sizes.
This raw material is primarily aimed at the production of photographic gelatin and
pharmaceutical. The raw material comes directly from slaughterhouses, companies of
dismemberment or from the meat product factories. Here begins a complicated
preparation process that begins with the crushing of bones, into sizes of lumps of
sugar. Then, through a process of combining with water, heat, and movement, it
They remove the fat and the remaining bits of meat. This calibrated bone is dried.
and selected according to the grain size. After the demineralization of the bone
calibrated, the ossein is obtained, the raw material for the preparation of gelatin
Previous treatment
In the first step, the raw materials are degreased and demineralized. Next,
Two different treatment methods are used, depending on the raw material and the purpose.
previous
1. Extraction
Hot potable water is added to the pre-treated raw materials to perform an extraction.
in several stages. The temperature of the heated water is the stability parameter
gelatinous. The lower the temperature of the water, the higher the stability will be.
gelatinous (Bloom value) of the extracted gelatin. This time at boiling temperatures, it
has become a solution.
2. Purification
From the extracted solutions, traces of grease are removed in high power separators.
and remains of fine fibers. Through a filtering process, similar to the process used in the
beverage industry, the very fine impurities are removed. In the last stage of the
Purification removes calcium, sodium, residues of acids, and other salts from the gelatin.
3. Gelification
The quality and purity of the gelatin are ensured through extensive quality control.
laboratory. All these steps are essential for the preparation of the gelatin and are
They have been used for decades to obtain high-quality gelatin.
4.3.2 Alkaline procedure; type B gelatin
The connective tissue of cattle is intensely reticulated, which is why it undergoes a
preliminary treatment with bleaches for several weeks. This achieves a
careful transformation of the collagenous structure. After this treatment, the
collagen becomes soluble in hot water, thus it can be extracted from the material
first remaining and proceed as the previous process.
When the dry gelatin comes into contact with a liquid, it absorbs it and swells. When heated,
a liquid forms a fluid colloidal system with the liquid as the dispersing agent. As it
the system cools down, the fluid's viscosity increases and ends up solidifying into a gel
(colloidal system with a solid appearance).
The gel state is reversible to the sol state (fluid colloidal system) if the
temperature. Gelatin can form a foam that acts as an emulsifier and
stabilizer, it is in this form that it is used in prepared foods such as soups, candies,
jams, some desserts. It is also used as an emulsifying stabilizer in ice creams.
and in mixtures involving oils and water.
In the duration and swelling reaction, not only the size has an influence
grains but also the water:
In aqueous solutions that contain acids (for example citric acid, tartaric acid,
Acetic acid causes the gelatin to swell much faster than in water.
Solutions that contain a lot of sugar or salt, on the contrary, delay the
swelling.
In the following dissolution processes, it must be taken into account that the properties of the
gelatin changes under heat and the effects of acids. This becomes noticeable through
a decrease in viscosity, a loss of gelling power, as well as a
increase in color.
The degree of these changes depends on the factors of temperature, concentration of acids and
time. In other words, according to the timing of the influencing factor, the
gelatin loses more and more quality both through heat and due to the influence of
acids. That is why it is good to know that a gelatin with good swelling properties is
it can dissolve easily and completely at a temperature between 50 and 60º. Within these
temperatures, gelatin solutions can be preserved for several hours without significant losses
of the gelling power. So, for example, after two hours at 60º it is still received
the 95% of the gelling power of gelatin.
A heating at high temperatures between 80º and 100º C can be successful without a
great loss of gelling power, if the solution is subjected only for a few
minutes at this temperature. Temperatures above 100º C like those achieved
in autoclaves or in solutions with a high percentage of sugar, should be avoided; since even in
for a short time, the loss of gelling power can be very high.
The quality deteriorates much more severely when the pH value of the
hot gelatin solutions (very high temperatures) in strong acidic areas or
alkaline. For this reason, the addition of acids or bases must be carried out when the gelatin
it has already dissolved and the period of the solution is almost over. It's even better when the
The addition of acids or bases is done in the basic mixture just before finishing the product.
final.
To dissolve the gelatin, you must first heat it. Here too, to avoid bubbles of
air, the gelatin should not be removed until a large part of the gelatin has already been
dissolved.
The gelatin should be allowed to rest for enough time until all the granules
the gelatin has swollen.
However, if it happens that a lot of air has been created during the process, the solution
it can be degassed by letting it rest for a while at maximum temperatures of 60 ºC,
without having to lament the loss of quality.
5.1.14.1Hydrolyzed
Gelatin hydrolysates are, like all gelatins, pure collagen proteins, without
embargo, they do not possess gelling power. They serve as a protein source as
protein supplement, as support material, to reduce common salt and
intensify the flavor, for the clarification of drinks as well as collagen protein in the
dietary nutrition. The liquid gelatin, which is bought in pharmacies and stores of
dietary products, belong to this form of gelatin.
5.1.14.3Instantgelatin
Instant gelatins are equally soluble in cold water. They have been developed.
especially to avoid heating the gelatin when dissolving it. Many times it
they are used to stabilize foods like cakes, desserts, and other cold or sweet dishes.
5.1.14.4Sheetgelatin
One of the forms of edible gelatin is leaf gelatin. Cut into rectangles,
and with a drawing created by the manufacturing process and an elastic mobility, at first
the view appears to be a work of art. The gelatin in sheets can be dosed with special.
ease and simplicity and is used for domestic purposes, in gastronomy, in bakeries,
pastry shops and butcher shops.
In another type of classification according to their use, we have the following that will be analyzed further.
forward.
Food
Edible gelatin
Leaf gelatin (red/white)
Hydrolyzed gelatin
Instant gelatin
Photo
Emulsifying gelatin
Dispersing gelatin
Gelatin for protective layers
Gelatin for contra covers (or back covers)
Barium gelatine
Modified gelatin
Pharmacy
Gelatin for hard capsules
Gelatin for soft capsules
Gelatin for the production of blood substitutes
Gelatin for tableting and coating
Pharmaceutical hydrolyzate
Gelatinous succinic
Cosmetic Applications
Hydrolyzed collagen
Vegetal hydrolyzate
Special applications
Textile applications
Pet food
Detergents and cleaning products
Fertilizers
Nutritious foods
Microencapsulation
Coatings
Restoration
Matches
Applications in the Paper Industry
5.1.14.5Propertiesofgelatin:
An important criterion for determining the quality of gelatin is the so-called Bloom value.
which is generally between 50 and 300. This value determines stability and power.
of gelatin gelation. The higher the Bloom value, the higher it is
gelation intensity. Gelatin food is unique in terms of reliable stabilization,
gelling capacity and handling.
Gelatin melts at 37°C and returns to being solid when cooled. Its properties
Pleasant in ingestion makes them essential in the food sector.
[Link].1Thefunctionalpropertiesofgelatin
Many problematic areas can be solved with gelatin.
The physicochemical behavior of gelatin is determined on one hand by the
amino acid sequence of the molecule and the spatial structure resulting from it, and by
other side due to the environmental conditions such as pH value, ionic strength and the interaction with
other molecules.
From practical experience, it is observed that gelatin can solve various areas.
problems:
Gel formation
Water link
Texture formation
Thickening
Emulsion formation and stabilization
Foam formation and stabilization
Film formation
Adhesion / Cohesion
Protective colloid
However, it should be added that the technological use of these properties is only
optimally possible when the necessary conditions, such as temperature, content of
Salt and pH value are taken into account.
[Link].2Colorandclarity
According to the need clear as crystal or yellowish. According to the field of
action, these criteria have different significance. Through modern processes of
Today, crystalline and shiny gelatins can be produced.
The typical yellowish color of the gelatin decreases as the Bloom value increases.
That is why high Bloom value gelatins are used in certain products, in which
one does not want an influence on the color.
[Link].3Amphotericbehaviorofgelatin
Type A and Type B gelatin
The gelatin molecule can be electrically charged in different ways.
The production process of a gelatin establishes its isoelectric point (IEP), that is, the value
pH that corresponds to the neutral charge state of gelatin molecules. In a
acid procedure for the disintegration of pig skin (type A) the IEP is found with a
pH value between 8.0 and 9.0. The gelatins treated with the alkaline process, preferably from
skin and bone scraps, they have an IEP between 4.8 and 5.4.
For the practical use of gelatin, it is important to know that when the pH value and the
The IEP of a product are the same, it can cause turbidity and the loss of stability of the
gel. The compatibility of gelatin with other hydrocolloids is also influenced by
through the IEP. The pH value of a product is therefore a very important criterion
important for choosing the right gelatin.
[Link].4FoamingProperties
According to the field of applications, gelatin requires various properties.
sparkling and aerated. Type A gelatins that form very good foam are
used where good aeration properties are required. Type B gelatins,
of alkaline treatment, on the contrary, they have low foaming capacity.
[Link].5Surfaceeffects
Gelatin can reduce the surface tension of aqueous systems. This is
influenced by the pH value of the system, as it establishes the charge state of the
gelatin. The ability to stabilize boundary surfaces through film formation, and
therefore, protecting a dispersed phase in a medium is a very important property
important. These effects are used in the production and stabilization of foams and
emulsions, such as in the encapsulation of vitamins.
[Link].6Granulometry
Particle size is not considered as a property of gelatin and does not have
influence on its quality. However, from the perspective of technical processing it is
a very important criterion for the user.
As the machinery equipment is diverse in factories, it should be agreed upon
granulometry with the producer, in order to obtain conditions of
ideal production.
[Link].7Meltingpoint
The solidification temperature depends on the Bloom value.
Another very important characteristic is the temperature, at which a gelatin solution
it changes from its liquid state to the solid state and vice versa (solidification or melting point). The
Gelatins with a high Bloom value have high solidification temperatures. From the
From a technological standpoint, this is very important in the cooling of solutions.
flavors that contain gelatin and are found in vending machines for melting
fast march, like in the production of gummy bears or in the manufacturing of the
hard capsules.
[Link].8Gellingpower
The most important property of gelatin is its ability to form gels.
thermoreversible. This property has not only a technological meaning but
economic and with this it becomes an important quality characteristic of the
gelatin. The gelling power is determined by the Bloom value fixations; this is
the measure for the firmness of a standard gel under exactly established conditions.
Commercial gels have a Bloom value between 80 and 280. The firmness of a gel
It depends on the Bloom value and the concentration of the gelatin used. Here is shown a
ejemplo para una gelatina de valor Bloom bajo, medio y alto.
These advantages are influenced to varying degrees by factors resulting from the
practical applications of gelatin such as:
gelatin solution concentration
temperature
Gelling time and temperature
• pre-thermal treatment and duration of this treatment
pH value of the solution
salt content
Very important for a constant quality of the final product is not, then, only the
correct choice of gelatin otherwise, to the same extent, knowledge about the
The above-mentioned factors are shown in the following diagrams:
Loss of gelling power depending on temperature and time:
[Link].9Viscosity
With a high Bloom value, the fluidity reaction increases.
The fluidity reaction of a gelatin solution is of special significance, as
mainly influences the processing properties. In general, it increases the
viscosity when the Bloom value rises.
Furthermore, viscosity is also influenced by the type of raw material and of
process of making gelatin. For example, within the same solidity of the gel, the
gelatins treated by alkaline disintegration have a higher viscosity, compared
with those treated by the acid process.
[Link].10Food
Gelatin is a modern food that is used in many fields of industry.
every place where thickening agents, stabilizers, film-formers are needed,
of foam and aerators, this invisible product with a neutral flavor is made available.
In addition, gelatin can be used for protein enrichment, reduction of
fat and carbohydrates, as a carrier substance and for the reduction of table salt. These
different and varied fields of use naturally require different types of
gelatin, for its proper selection, the advice of experts is needed.
In many sectors, the development of products would not have been possible without gelatin.
semi-fat, low-fat, or light products. Whether semi-fat margarine, butter,
["vol-au-vent","reduced-fat cheese preparations","melting cheeses","candies"]
sugar-free chewables, gummies; gelatin or jelly is used everywhere
successfully hydrolyzed. The reason for this is that on one hand, it is seen that the gelatin binds
large amounts of water and forms gels, on the other hand grants these products some
pleasant consumption properties, which is a very important aspect for success of
new products.
[Link].11Beverages(clarificationofwinesandfruitjuices)
Gelatin enhances our drinking pleasure. Wines, juices, cider, and in some countries
the beer is subjected to a gelatin treatment to clarify it.
The clarification of wines and fruit juices has two objectives:
On one hand, it must remove the turbidity agents and tannins that negatively affect the
flavor and in the product's optics. On the other hand, through a prior sedimentation, it must
improve the performance capacity of the centrifuges installed in many of the
modern factories.
Jellies with a low Bloom value or with hydrolyzed proteins in powder form or
as a solution they are especially suitable, since they can also be distributed without gelifying
homogeneously in cold drinks. Due to their opposite charges, the turbidity agents
are absorbed, forming large aggregations or groups that accumulate and can be
retired. If necessary, the gelatin treatment is combined with the addition
of colloidal silica or bentonite. In this way, wines and fruit juices obtain their
desired brightness.
5.1.2 Candy
In the field of sweets, gelatin or hydrolyzed gelatin is used for having the
following properties:
Binding agent
Emulsifier
Foam stabilization
Foam formation
• Formación de gel
Texturization
In addition to these technological effects, the color, flavor, and aroma are enhanced.
A reduction in salt content is possible through the addition of gelatin.
hydrolyzed, without this leading to a change in flavor.
[Link].13Bakeryandpastryproducts
In the field of baking and pastry, gelatin is mainly used in
powder, sheet gelatin or instant gelatin to bind or gel the fillings and for
stabilize the cream and whipped creams.
Whipped fillings receive their stability and ability through gelatin.
being sliced, it also creates a wonderful sensation in the mouth when
taste them.
With gelatin, decorative coatings/covers can be made, such as for donuts.
[Link].14Dairyproductsanddesserts
In dairy products, gelatin promotes an ideal texture. Many properties of
product can be influenced according to the type and amount of gelatin that is
use:
In yogurts, gelatin acts as a protective colloid and prevents syneresis.
the consistency can range from creamy to firm.
Meltable cheese can be produced either for spreading or slicing.
The cream/toppings (ice cream with chocolate coating) are stabilized and maintain their
marked contours.
Sour cream (20%) maintains its spreadable and melting capacity.
The ability to bind water in combination with stabilizing and
emulsion formation enables the production of semi-skimmed dairy products.
The melting reaction of the ice cream is significantly improved by the better emulsion.
and the fine crystalline structure, caused by the addition of gelatin. Here the gelatin is
frequently combined with other hydrocaloids.
Solid and transparent substance obtained from the cooking of connective tissue, the
bones and cartilages of animals:
Glue is made with gelatin.
Food made with a transparent and dense substance and with fruit juice:
the cake was covered with strawberry jelly.
gelatin
Gummies
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Caramel
Sugar paste made from cooked syrup that hardens when cooled. It is presented in
small pieces of different colors and flavors, according to the essences with which they are flavored:
coffee caramel, mint.
candy
Input
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Collagen
Proteinaceous substance resembling albumin that exists in connective tissue, in cartilage and in
the bones and that, when cooked, transforms into gelatin: face cream with collagen.
collagen
Protein
It is a notion that derives from the Greek language and allows to name a certain type of
substance that is found in thecells. Sit is a composite biopolymer
by amino acids that appear chained. These amino acids, in turn, are formed by
peptide links.
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Tasteless, of
insipid
Cosmetics
They are products that are used for thebeautyohygieneof thebody. It hasusual that is used
as a synonym for makeup, which is the artificial compound that is applied to the
face to adapt it to thelighting, ochighlight imperfections or achieve a certain
characterization.
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to age
to get used to
Banquet
Food that is organized to celebrate something and attended by many guests: banquet
of weddings.
banquet
Trout
A Greek word derived in the Latin trout which, in turn, became trout.
the concept is used to refer to a class of fish that lives in freshwater and that
belongs to the group of salmonids.
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Amino acid
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Polymer
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Plastic, a
plastic
Soccer
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Sodium
Metallic chemical element that is white and shiny, soft, very light, and reactive.
violently upon contact with water; its salts are very abundant in nature. Its
the symbol is Na, and its atomic number is 11.
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Acid
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Sterilization
Sterilization is the action and effect of sterilizing. Thisverbrefers to the action of destroying
the pathogenic germs or to make something sterile and barren that was not before. By
example: "Please take care of the sterilization of these instruments," "The infection is
produced by a failure in the sterilization of the medical material used in the intervention,
The sterilization of stray dogs is necessary to prevent uncontrolled reproduction.
control.
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Gel
Gelatinous substance into which a colloidal mixture transforms when cooled: it must be applied
this gel on the joints until the pain disappears.
gel
Cattle, no
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Emulsifier
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Jam
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Gelatinize
gelification
Watery
watery
Vitamins
Vitamins are essential heterogeneous compounds for life that, when ingested,
de forma equilibrada y en dosis esenciales promueven el correcto funcionamiento
physiological. Most essential vitamins cannot be synthesized (produced)
by the organism, so it can only obtain them through intake
balanced intake of vitamins contained in natural foods. The vitamins
sonnutrientsthat along with other nutritional elements act as catalysts for
all physiological processes (directly and indirectly).
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Viscosity
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Carbohydrates
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