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Process Engineering Training Schedule

Suvidya Institute of Technology Pvt. Ltd. offers a full-time training program in Process Engineering from April 1 to April 30, 2023, for candidates with a degree or diploma in Chemical or Petrochemical Engineering. The program covers various modules including project life cycle, basic engineering packages, and process modeling, with a total fee of Rs 50,000. Successful completion of the program opens opportunities in the EPC sector for various engineering roles.

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22 views4 pages

Process Engineering Training Schedule

Suvidya Institute of Technology Pvt. Ltd. offers a full-time training program in Process Engineering from April 1 to April 30, 2023, for candidates with a degree or diploma in Chemical or Petrochemical Engineering. The program covers various modules including project life cycle, basic engineering packages, and process modeling, with a total fee of Rs 50,000. Successful completion of the program opens opportunities in the EPC sector for various engineering roles.

Uploaded by

shaneekapaswan678
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Suvidya Institute of Technology Pvt. Ltd.

Training Programme Schedule and Syllabus


Process Engineering (Full Time)
An ISO 9001:2015
Certified Organisation
Batch No. 076

SCHEDULE :

Eligibility : Degree/ Diploma in Chemical / Petrochemical Engg.

Duration : 1st April, 2023 to 30th April, 2023 Fees to be paid as below

First lecture : 1st April, 2023 at 8.00 am 50% Fees To Confirm your Admission

50% Fees One week before the batch starts


Timing : Monday to Saturday 8.00 am to 1.00 pm

Last date of Admission : 25th March, 2023

Fees : Rs 50,000/-

SYLLABUS – Basic subject


preparation required
1. Module I – INTRODUCTION
before joining this
1.1. Introduction to Upstream, Midstream and Downstream Industry like oil & Gas, Petrochemical,
Training Program.
Chemical, Fertiliser, Steel, Power, Pharmaceutical, Food, Water etc…including their function
 Heat Transfer
and role of Chemical Process Engineer.  Mass Transfer
1.2. Introduction to various phases in the project life cycle and role of chemical process engineer  Fluid Flow Operation
 Engineering Drawing
in the various phase of project to enhance skills for working.
 Mathematics
1.3. Introduction to process engineering department deliverables including use by various engineering  Metallurgy
department and interface requirement and impact during various stages in project execution.  Line Sizing
 Pressure Drop
1.4. Introduction to difference between process equipment and utility equipment Calculation
1.5. Introduction to various Static equipment used in process industry including their application like
storage, heat exchange, mixing, accumulator, distillation, Separators etc…
1.6. Introduction to Rotating equipment like Pumps, Compressor, Turbine, Blowers etc.
1.7. Introduction to package equipment used in process industry including their applications like Boiler, Chiller, Cooling Towers,
Nitrogen Separation Plant etc.
1.8. Introduction of various Valve, Special Parts and Instruments including instrument interlocks for various processes.

2. Module 2 : Introduction to Basic Engineering Package and FEED (Front End Engineering Design) Package
2.1. Establishing a process design basis, developing process options and optimization of selected design.

3. Module 3 : PRE FEED Deliverables of Project including Conceptual and Preliminary Process Design
Pre FEED or Conceptual and Preliminary process design is an important part of Process Engineers of identifying multiple
technical options for given process goal based on environmental safety and operating/maintenance economic evaluation
including future expansion philosophy which mainly includes preliminary process flow diagrams, mass & energy balances,
a list of major equipment, and a rough order of magnitude cost estimate along with identifying potential risks associated
with the design. Some of the phases in the Conceptual and Preliminary Process Design are as follows
3.1. Project Phase 1 – Identification Phase for Preliminary Process Design : In this phase various options for given
process is identified and screening is done based on process requirement, Safe operating requirement like fully Automatic,
Semi-Automatic, Manual and Batch Type, safe maintenance requirement, climatic conditions and finally economy. During
Identification phase it is mandatory to focus on revenue, expenses reduction, strategic growth, improving reliability and
efficiency, identifying key risk and uncertainties, and finally to maintain consistency working on searching multiple options
to reach to process goal, identifying major equipment required for set process, preparation of Block Flow Diagram (BFD)
and finalising approximate cost of project which includes mainly cost of equipment.

F/CB/03/03 This document is the property of ‘Suvidya Institute of Technology Pvt. Ltd. and unauthorised disclousre to any third party or duplication is not permitted Page 1of 4
3.2. Project Phase 2 – Selection and Alternatives evaluation for Preliminary Process Design :
Evaluation of identified process alternatives : In this phase main responsibility is to select one process from various
identified for achieving given process goal. In this phase case studies are done and assessed based on very specific
process requirement, safe operating and maintenance conditions, Risk and uncertainties, economically and
environmentally viable or not etc. also comparison is done between batch process versus continuous process, fully
automatic versus semi-automatic versus manual and finally most promising process is adopted for selection of equipment
including preliminary process design.
Preliminary Process Design : After final evaluation work start on only one process application and further development
is started for generating data as a input to further detailed engineering. Some of the deliverables generated at this stage
are as follows
 Design Basis for Process at preliminary stage including scope, purpose, requirement of various inputs, user requirement
and stage wise methodology of plant design and selection.
 Summary of evaluation of various process alternatives as a record for further verification of finalised process
 Heat and Material Balance Data including simulation of process at preliminary stage for deciding and sizing of equipment
 Preliminary Process Flow Diagrams (PFDs) including understanding what exactly PFD is, why it is required, who are the
users, what is purpose, what type of inputs are required, how to use the inputs for preparation of PFD, how to check
prepared PFD and method of maintaining IDC (Inter Department Checking) records.
 Equipment List including their service conditions based on experience and as per available vendor data which is used by
Equipment department for finalising vendors and further detailed engineering. List of equipment is also used by piping
department for development of preliminary plot plan and basic equipment layouts. Equipment list also is used by other
engineering disciplines like Electrical, Instrumentation and Civil/Structural including some vendors.
 Approximate Capex and Opex based on preliminary process based on equipment list.
 Raw Material Requirement based on preliminary process data
 Utilities requirement based on preliminary process data for finalising vendors
 Risk summery at various stages like plant running condition, maintenance etc…
This completes PRE-FEED activities

4. Module 4 : FEED or Basic Engineering Package including Deliverables


FEDD or Basic Engineering Package is very important and critical for making project successful and is vital part of any
project which is used for process detailed engineering purpose like final sizing of equipment, line sizing, election of
instruments etc… in FEED stage accuracy of document is much better than preliminary stage. This FEED package can be
designed various stages like Process Design Package with Engineering Deliverables and Detailed Process Design
Package with Final Deliverables.
4.1. Project Phase 3 – Process Design Package with Deliverables
In this project phase FEED package is developed based on operating conditions, design conditions and Pneumatic/Hydro
testing conditions including process reliability, process efficiency and process safety at all the level from design stage, pre-
commissioning stage, commission stage, operating stage and maintenance stage. Due to accuracy cost estimation is more
accurate at this stage.
For generating better engineering deliverables, some of the additional points considered during this project phase are as
follows
 Raw material specifications
 Plant capacity requirements
 Product specifications
 Critical plant operating parameters
 Available utilities specifications
 Individual unit operations performance requirements
 Process regulatory requirements

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 All other operating goals and constraints desired by the plant owners/operators/engineers.
After considering all above points it is very easy to give shape to process engineering deliverables which are required by
other engineering disciplines for further engineering design. During this stage deliverables are generated based on
process requirement based on various studies, deliverables are analysed/Reviewed/IDC, optimised based on review/IDC
and issued for Design (IFD) to other engineering disciplines, some of the FEED deliverables are as follows.
 Process design basis
 Material & Energy Balance (M&EB)
 Process Flow Diagrams (PFDs) of Tanks, Vessels, Reactors, Distillation Columns, Absorption Columns, Phase
Separators, Condenser, Sub-coolers, Heat Exchangers, Pumps, Compressor, Turbines, Blower etc…
 Process descriptions
 Utility balances and Utility Flow Diagrams (UFDs) like Steam, Chilled Water, Cooling Water, Nitrogen, Instrument Air,
Compressed Air, Plant Air.
 Piping & Instrumentation Diagrams (P&IDs) of Tanks, Vessels, Reactors, Distillation Columns, Absorption Columns, Phase
Separators, Condenser, Sub-coolers, Heat Exchangers, Pumps, Compressor, Turbines, Blower etc…
 Process control description
 Preliminary line/pipe list of all prepared P&ID
 Process Equipment List and Preliminary instrument list, and Preliminary Tie in list
 Equipment process datasheets of Tanks, Vessels, Reactors, Distillation Columns, Absorption Columns, Phase Separators,
Condenser, Sub-coolers, Heat Exchangers, Pumps, Compressor, Turbines, Blower etc…
 Instrument process datasheets of Pressure Instruments, Temperature Instruments, Level Instruments and Flow
Instruments.
 Hydraulic design reports.

4.2. Project Phase 4 – Detailed Process Design Package with Deliverables


In this project phase final FEED package or Basic Engineering Package is developed which is used by all EPC companies
and vendors. This FEED/BEP is also used for writing process specification for collecting vendor drawings, and also used
for preparing Plant Operating Manual. Many of such FEED/BEP will have vendor scope marked like ISBL and OSBL. Such
FEED/BEP also helps to understand/Identify type of buildings required, Piping Routing, Electrical and Instrumentation
Cable Routing, type of insulations and many more information which helps to take decision at Engineering Design,
Procurement and Construction, Installation, Pre-Commissioning and Commissioning stages. Some of the deliverables at
this project phase are as follows
 Preliminary general arrangement drawings including building requirement and general description of project site
 Budget pricing from vendors on major pieces of equipment
 Process design philosophies
 Relief system design basis and Relief scenario datasheets and relief valve process datasheets
 Material Selection Diagrams (MSDs) and piping specifications
 Tie-in list and Process specialty items list
 Identification of power source and location and Preliminary single line diagrams
 Raw material and product storage and handling requirements
 Process effluent and emissions summary
 Process risk analysis (PHA, HAZOP, etc.) and Preliminary operating procedures
 Preliminary product and in-process QC sampling/testing plan and Preliminary project schedule.
This stage completes FEED Package or Basic Engineering Package.

5. Module 5 : Process Modelling and Simulation


5.1. Detailed mass and energy balances
5.2. Unit operation design/evaluation

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5.3. Piping system hydraulics calculations
5.4. Relief and flare system design/evaluation
5.5. Heat exchanger design/evaluation

Note: SIT reserves right to change the Training Content at any time as per the current job requirement.

Key Benefits of Training Program:


 Exposure to working culture of Engineering, Procurement and Construction Companies.
 Thorough Knowledge provided to understand the project activities.
 Introduction of interactive methods within the departments.
 Understanding of Deliverables to function smoothly and quality output.
 Training of relevant soft-skills helps to improve attitude and efficiency.
 Acquire the knowledge of Advance technologies used currently in the Industry.
 Enrich the knowledge of International codes and standards for perfection in design.
 Enhance the knowledge of Current engineering practices used.
 Introduction to relevant advance software (wherever applicable).
 Training in Personal Development to enhance the communication skills (wherever applicable).

After successful completion of Training Program you will have opportunity to work in EPC sector as:
● Design Engineer ● Construction Engineer ● Project Engineer
● Inspection and Testing Engineer ● Site Engineer ● Erection Engineer
● Installation & Commissioning Engineer ● Maintenance & Operation Engineer ● QA/ QC Engineer

SIT conducts various Training programs in Following Disciplines. (Full time / Week End Batches / Part Time Corporate Batch

 Piping Engineering
 Mechanical Design of Process Equipments
 Process Engineering
 Advance Pipe Stress Analysis
 Process Instrumentation & Control
 Water & Waste Water Engineering
 Air Conditioning System Design (HVAC)
 Structural Engineering
 Electrical System Design
 Engineering Design and Drafting
 Health, Safety & Environment in Construction
 Piping Design and Drafting
 HVAC Design & Drafting
 The Art of Developing a Balanced Personality
 Civil/Structural Design & Drafting
 MEP (Mechanical, Electrical & Plumbing)

Together We Will Bring New Dimensions To Engineering Industry

Suvidya Institute of Technology Pvt. Ltd.


18/140, Anand Nagar, Nehru Road, Vakola, Santacruz (East), Mumbai, Maharashtra - 400 055 NDIA
Phone: (022) 26682290, 09821569885, E-mail : enquiry@[Link],
Web Site: [Link]

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Common questions

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The methodologies employed to manage risk and uncertainty according to the Suvidya Institute's training syllabus include comprehensive project evaluations at various stages, including identification, selection, and design evaluation phases. The pre-FEED phase emphasizes risk assessment by considering operating conditions, process safety, maintenance requirements, and environmental impacts. Techniques such as HAZOP and process risk analysis ensure potential risks are identified early, allowing for informed decisions about the adoption of alternatives. Further, the use of detailed simulations and the development of documents like risk summaries and capex/opex estimates in the FEED stage helps companies plan for and mitigate risks effectively .

Block Flow Diagrams (BFD) and Process Flow Diagrams (PFD) serve different purposes in industrial process design. BFDs provide a high-level overview of the major process blocks or operations, serving as a simplistic representation for conceptual process understanding, focusing on the main components. PFDs, in contrast, offer detailed visualization of the entire process flow, including key equipment and the flow of material and energy between them. PFDs are essential for illustrating the process at a deeper level, enabling more detailed process simulations and optimization during the engineering design phases .

The training program at Suvidya Institute of Technology prepares trainees for roles in EPC companies by providing exposure to the working culture of these companies, ensuring thorough knowledge of project activities, and offering interactive methods to improve departmental function. It focuses on understanding and producing quality deliverables, learning soft skills that enhance attitudes and efficiency, and acquiring knowledge of advanced technologies and international codes and standards. Additionally, the program emphasizes personal development, improving communication skills, and introduces relevant software used in the industry. Upon completion, trainees can pursue various roles such as Design Engineer, Project Engineer, or Maintenance & Operation Engineer, among others .

Establishing a process design basis is essential because it defines the fundamental principles and criteria for process design in chemical projects. This foundation includes the scope, purpose, and requirements for various inputs, catering to user needs through a defined methodology. It ensures consistency, addresses design constraints, and sets the stage for detailed engineering work. A solid design basis helps coordinate interdisciplinary efforts, guides resource allocation, and mitigates risks by aligning the design objectives with operational, safety, and economic goals of the project .

The pre-FEED stage is critical because it helps identify and evaluate multiple technical options to achieve process goals comprehensively from an economic, environmental, and operational standpoint. This stage involves creating preliminary process flow diagrams and energy balances, identifying major equipment, and estimating costs. Key focuses include revenue improvement, expense reduction, growth strategies, and increased efficiency. This stage facilitates risk assessment, and identification of key uncertainties and is essential for ensuring process alternatives are safe, economically viable, and environmentally sound before moving to detailed design phases .

Deliverables generated during the Conceptual and Preliminary Process Design phase include preliminary process flow diagrams (PFDs), mass and energy balances, a list of major equipment, and a rough order of magnitude cost estimate. These deliverables provide a foundation for identifying viable technical options and evaluating them economically and environmentally. They help in concrete planning by summarizing potential risks and changes needed to optimize designs further in the project, setting a roadmap for successive stages like FEED, where more precise details are prepared and implemented .

A chemical process engineer plays a critical role in the upstream, midstream, and downstream industries by facilitating various phases of project life cycles and enhancing skills necessary for effective project execution. They are responsible for the deliverables of the process engineering department, interfacing with various engineering departments, and impacting project stages. Engineers in these roles work with both process equipment and utility equipment, understanding differences and applications, such as in storage, heat exchange, mixing, and separation processes. Additionally, they work with static, rotating, and package equipment, including pumps, compressors, boilers, and chillers, ensuring seamless integration into operational facilities .

The FEED package during project execution includes detailed components essential for successful project implementation. It involves creating accurate process design documents, which improve cost estimations. Key components are raw material and utility balances, material and energy flow diagrams, process flow diagrams (PFDs), utility flow diagrams (UFDs), piping and instrumentation diagrams (P&IDs), and descriptions of process controls. These designs encompass critical operational parameters, regulatory requirements, and goals set by plant owners. FEED deliverables require thorough review and integration across engineering disciplines, paving the way for detailed engineering and ensuring alignment with operational needs .

Understanding international codes and standards is vital for chemical process engineers, as it ensures compliance with global best practices, enhances design quality, and optimizes engineering solutions. At Suvidya Institute, instruction on these codes is part of the curriculum, equipping trainees with the knowledge necessary to design systems that meet regulatory requirements and industry expectations worldwide. This understanding is crucial for engineers working in global markets, enabling them to ensure safety, reliability, and efficiency in engineering practices while facilitating international collaborations and projects .

Trainees are required to have a foundational understanding of subjects such as Heat Transfer, Mass Transfer, Fluid Flow Operation, Engineering Drawing, Mathematics, Metallurgy, Line Sizing, and Pressure Drop Calculation before joining the Process Engineering program at Suvidya Institute. These areas provide essential technical knowledge that underpins more advanced understanding in process engineering tasks, enabling trainees to grasp complex concepts quickly and contribute effectively to engineering projects. Developing a robust skill set in these basics ensures that trainees are well-prepared for the technical demands of the program .

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