Asphalt Patch Repair Techniques Guide
Asphalt Patch Repair Techniques Guide
PATCH REPAIR
Asphalt: asphalt is a product obtained from the distillation of petroleum, and it serves
to strongly agglutinate (bind) the aggregate particles in the asphalt mixture.
ambient temperature behaves like a solid (like a hard paste), so the
mixed with the aggregates are done at temperatures between 150ºC and 160ºC,
depending on the type of asphalt. At these temperatures, the material is more fluid and
workable. There are several types of asphalt that have different properties. The asphalt
it is the last residue that remains after extracting by distillation from crude oil:
oils, diesel, bunker, gasoline, etc
Bacheo: it is a minor and localized repair of the bituminous pavement for the purpose
to ensure the uniformity of the road surface and repair the damage that occurs
they appear at some points on the road, which endanger both the integrity of
the users, the vehicles as well as the structure in general. The pothole can be made
with hot asphalt mixture
The compaction pattern defines the number of passes of the compactor, its
speed, vibration frequency, travel sequence for a width of
paving defined and the optimal range of compaction temperatures, in order to
to meet the required density and an adequate quality on the surface, according to
with the required and available equipment on site, the weather conditions, the
characteristics of the asphalt mixture, among other factors.
asphalt cover
Base
Subbase
Subgrade
Figure 2, Schema of deep patching that may include the replacement of part of
some internal layers of the pavement structure
Asphalt emulsion: it is diluted asphalt with water (and an emulsifying agent). In the
The patching process allows the patch to adhere to the existing surface, whether it is a
granular surface or an old asphalt wearing course, never to the ground, already
which does not allow adhesion. When the surface is sprayed with emulsion, the water evaporates.
quedando una capa de asfalto que actúa como pegamento de la nueva mezcla asfáltica
from the pothole. This asphalt movie is known as binder course.
When the emulsion loses water by evaporation, it is said to 'break'. Depending on the time.
What a late time to do it, emulsions can be classified into three categories:
• Quick breaking: the emulsion breaks (loses the water) in a short time.
• Of average rupture: when the emulsion breaks (loses the water) in a
time greater than that of quick breakage.
• Slow breaking: these are emulsions that take longer to break.
At the workplace, it is easy to detect the moment when the emulsion breaks because it
produce a color change from brown to black, which is the characteristic color of asphalt.
It should be considered that once the emulsion has broken, one should not wait to apply.
the asphalt mixture, as it loses its adhesive capacity.
Exudation: it is the presence or rise of asphalt on the surface of the roadway giving it
a black and shiny aspect. They are caused by construction defects: contamination
due to excessive adhesion; or they can occur due to formulation defects:
very low viscosity asphalt or a higher dosage of asphalt than necessary in the
asphalt mix.
Hydroplaning: effect in which adhesion between the vehicle's tires and the road surface is lost.
surface of the track due to the presence of a film of water.
Priming: corresponds to a rate of application of asphalt emulsion per area of a
surface of a granular or cement-stabilized base with the aim of protecting it.
League: corresponds to a rate of asphalt emulsion irrigation per area over a surface
of a new or existing pavement, with the aim of providing adhesion between layers.
Profiling: cutting or roughing of one or more layers of the pavement, with thickness.
predetermined, through a mechanical process carried out hot or cold, used
as an intervention for pavement restoration.
PERSONAL
• In charge
• Machinery operators
• Rattlers
• Peons
EQUIPMENT AND MATERIAL
The pothole filling process requires the right equipment to achieve a job of
adequate quality and duration.
Brush and broom: it is used to clean and sweep the surface of the
the edges so that they remain free of dust or
pollutants.
PROCEDURE
It is important to carry out the correct procedures in the execution of contracted works, of
in a way that achieves maximum durability and ensures the investment made. They must
apply the specifications of the sign and the building codes of the country. Also not
the construction process of patching will begin in rainy conditions or another condition that
impossibility of the correct application of the technique.
The following is the detailed procedure for carrying out a work task.
efficient
Before starting the work, it is necessary to check in advance that the equipment is
it will be used is in perfect condition and that its operation is the
suitable, to ensure good results.
The project engineer must give the field staff instructions on the
temporary work signage to control traffic. It is essential that the
Inspector consult the engineer about the procedure to follow and communicate it to the
crews as indicated. This aspect is of great importance, as it implies
civil and criminal responsibilities, where human lives are at stake.
You must ensure that the specified security requirements are met.
contract. This may involve a control of the operations of the equipment, and the use
of elements such as flaggers, cones, barriers, warning lights, and reflectors
according to the Technical Protection Manual of the General Directorate of
Traffic Engineering of the MOPT in its current version.
Note: the minimum distance from the first signal is measured from the first cone of the closure.
Note: the values of 'L' are approximate to the closest practical values
Safety is an aspect that concerns all the staff at work. The inspector
must be very attentive to ensure that the conditions are maintained and
safe practices in the project. For the inspector, the safety of the project begins
with himself. The inspector must serve as an example in the use of safety equipment.
personal items, such as retroreflective vests, shoes, glasses, protective clothing and
helmet if necessary
Verify that the staff have the uniform, personal protective equipment and
other occupational safety elements in accordance with the regulations
national regulations established in this regard.
The material is removed with the help of the hydraulic backhoe or Back-Hoe (it should)
remove absolutely all the material present, including the water). It can be used to
help with shovels, picks, brooms, and the air pressure equipment to leave the surface
well clean (Figures 8 and 9). The material extraction must be done carefully, with the
Purpose of having a firm support base, with healthy and well-cut edges.
(See Section 8: Examples, best practices). Although the extraction of the material is
You can do it with a Back Hoe, the final finish must be made with a shovel and brush.
maintain an adequate surface. The bottom of the pothole should be, as much as possible, at
level, without undulations, gaps, or cracks, and mounds of material (Figure 9
Figure 8. Removal of pothole material Source: Pothole procedure manual with mixture
hot asphalt, National Learning Institute, 1998
Figure 9. Poorly prepared pothole and suitable surface
In potholes where pavement profiling is carried out (Figure 10 and 11) it will be done
about areas previously approved by the engineer, at room temperature and without
addition of solvents or other softening products that may affect the granulometry
from the aggregates or the properties of the existing asphalt. The depth will be defined by
the responsible engineer.
It should be clear that the profiled material is the property of the State, so it must be
sent to the nearest MOPT team or according to the engineer's discretion
in charge, use it efficiently for purposes in favor of the State. In the
proximities of sewer manhole covers, joints with the existing pavement and in
areas inaccessible to profiling machinery, the pavement must be removed
using methods that result in a suitable surface for the placement of the
new layer.
Figure 11. Scarified surface
In the case of a deep pothole, the base and subbase must be replaced with
a high-quality granular material to use up to the height where it begins
asphalt mixing layer as shown in Figure 2. All this material must
to be compacted with the help of a manual compactor prior to the placement of the
mix. It is advisable to compact in layers no greater than 20 cm, depending on the
weight of the compactor
The league irrigation should be applied throughout the area both on the walls and the bottom of the
cut. The irrigation should not pool at the bottom of the pit and the walls should remain
well covered. The distribution of the asphalt must be uniform (see Figure 12). The emulsion
It should be at the right temperature (usually at 60ºC) to facilitate irrigation of
asphalt. The start of the mix placement must be coordinated so that the emulsion
breaks with the ambient temperature, as can be seen in Figure 3 of this guide.
It should be dosed at an irrigation rate indicated by the project engineer, in such a way
that it is a sufficient amount for total coverage if the application is deficient or
very little will not have adequate adherence, however it should not be excessive, already
that can affect the characteristics of the asphalt mixture causing damages such as
for example, deformations or exudation (See Annex 1. Typical problems of the folder)
the hot asphalt mix and its possible causes). The inspector with the help of
verification laboratory (or in its absence with quality control) will carry out the
tests that guarantee that the irrigation rate used in the field corresponds to the
indicated for the project whenever the project engineer indicates (See Annex 2.
Types of irrigation of the league).
Figure 12. League watering at the bottom of the pit
Source: Procedures Manual for Patching with Hot Asphalt Mixture, Institute
National Learning, 1998.
An easy way for the inspector to check the irrigation rate daily in addition to
perform the visual assessment of irrigation, which consists of reviewing the initial content level
emulsion in the tank that contains it (asphalt distributor or small tank) and at the end of the
journey to review the level of content again to estimate the consumption in liters of
day. Make a measurement and estimation of the area from the potholes and add the areas. The
division of liters consumed by the sum of the areas multiplied by
corresponds to the required asphalt content, it will provide an estimate of the watering rate of
League. The equivalent of what would correspond to the evaporated water from the emulsion.
Before the placement, it is necessary to check that the cart transporting the mixture
hot asphalt will arrive with a tarp or other protective material that prevents
pollution during the journey and that also allows to preserve the
temperature. You should visually check if the mixture shows signs that
it was overheated, such as blue smoke rising from the truck mix
or to have a dull appearance (see Annex 1. Typical problems of the folder
hot asphalt mix and its possible causes.
COMPACTION
When the asphalt mixture layer that must be placed is greater than 10 cm, the
Compaction should be carried out in sub-layers less than 10 cm and more than 3 times.
the nominal maximum size of the aggregate, for example: for a mixture of size
nominal maximum aggregate of 12.5 mm, the minimum thickness will be 4 cm compacted
see Figure
14. The layers must be compacted on the same day, under the same conditions of
placement and compaction temperature, ensuring that the surfaces between layers do not
they become contaminated, which guarantees adhesion between layers, so they are not allowed
work the next day, also it should be avoided that an irregularity persists
important surface for more than 24 hours that affects the safe transit of the
users.
VOLUME CALCULATION OF A POTHOLE
The cut potholes must have rectangular shapes with few irregularities.
to calculate the volume, the volumes of each rectangular part will be added using the
previous formula.
Prácticas Adecuadas
Bad conditions of
compaction of the different layers
from the pothole could cause
sinkholes important. The
accumulation of water can
cause hydroplaning.
EXECUTION.- To carry out the milling operation, the contractor must use a
pavement profiler. The profiler must be equipped with devices for control
automatic leveling, mechanisms for collecting and loading the cut product,
leveling mandrel and cutting tips in good condition, the selection of the equipment will be made from
in such a way that appropriate yields are achieved, according to the execution period
established, avoiding damage to adjacent areas, without affecting the rest of the layer of
remaining pavement.
The milling depth will be according to what is indicated in the project, starting from the
surface of the existing asphalt pavement.
The contractor, in his analysis, must consider a shooting bank, in which
the material resulting from milling will be placed in coordination with the
representative of the Secretariat on the work, thus the analysis will include the load,
download and carry to the final shooting bank designated by the Secretariat.
MEASUREMENT.- The milling of the existing pavement, per completed work unit, will be measured
taking the cubic meter (m3) of milled pavement as a unit, according to the
dimensions indicated in the project. The area will not be considered for payment purposes.
of rupture that exceeds the marked lines in this. Only the following will be accepted
project changes as ordered by the SECRETARY.
The contractor must consider the surplus of material in their unit price.
milled, since no surcharge will be accepted for this concept. The excess volumes
of the project section will be rejected by the SECRETARIAT and the
that are executed in excess, outside the specified tolerances, will be exempted from
respective payment. The volumes will be cubicized at the cut itself, through
sectioning and following the method of the average of extreme areas.
PAYMENT BASE.- It will be paid at the price set in the contract for the cubic meter (m3).
This unit price includes what corresponds to: equipment, extraction with the machinery and
procedure proposed by the contractor and approved by the SECRETARY; elevation to
any height of the material, transportation of materials and equipment; loading and unloading and
arrangement of the material at the shooting site; transport to the proposed shooting bench
contractor and approved by the SECRETARY, the cleaning of the treated areas and the
times of the vehicles used during waiting periods, in the transports during the
loading and unloading, extension, arrangement and shaping of waste materials
at the shooting site and everything related to the proper execution of the work in full.
satisfaction of the SECRETARY.
EXECUTION.- For the releveling of the milled areas, asphalt mixture will be used.
elaborated in the plant and placed hot, in order to achieve a surface and pumping
uniform. For the construction of the folder, the materials must meet the
following quality standards:
The stony material must be a mixture of gravel and sand with a maximum of nine (9)
percent past the mesh No. 200 and with a maximum nominal particle size of
nineteen (19) millimeters, to be separated into fractions of nineteen (19)
millimeters to mesh No. 4 to fines.
Stone Material.
The stone material must comply with the regulations of the S.C.T. standards.
Regarding the quality of materials, it must comply with:
The particle size distribution curve of the aggregate mix must be within
of the Limits indicated in the Standard N-CMT-4-04/06:
the mesh
¾” 100
½” 90-100
3/8 inch 72-92
¼” 66-81
No. 4 59-74
Number 10 41-55
No. 20 28-42
No. 40 20-32
Number 60 15-25
No. 100 11-18
No. 200 6-9
The shape of the particles, the equivalent of sand, and the wear of the aggregates
stone materials must meet the following requirements:
When the sample is heterogeneous and there are doubts about its quality, the SECRETARIAT
you can order that Los Angeles wear tests be carried out, separating the
healthy material from altered or different origin material, as well as tests on the sample
made up of both materials, in which they are represented in the same proportion
in which they are at the bank or in which they will be used. In none of the
mentioned cases must have wear greater than thirty-five (35) for
one hundred.
In case there are doubts about the quality of the stone materials, in judgment
From the SECRETARIAT, the determination of loss due to weathering will take place.
accelerated by the aggregates, which should not exceed twelve (12) percent, in the
understood that this feature does not exclude the aforementioned ones.
The affinity of the rocky material with the asphalt must satisfy at least two (2) of the
following requirements:
CHARACTERISTIC NORM
Stability, kilograms 817 minimum
Flow, millimeters 2 to 3.5
Hollows in the mixture 3 to 5%
Holes in the aggregate
Mineral (VAM) 14% minimum
Degree of compaction
Regarding the DTVM Marshall 95% minimum
MEASUREMENT.- The asphalt layer, per completed unit of work, will be measured taking as
unit the cubic meter (m3) compacted asphalt concrete at the degree determined in the
project, rounding the result to the unit and no rounding up will be considered.
I deal with induced works. The constructed volumes will be covered in the same layers.
by means of sectioning and following the method of averaging external areas.
PAYMENT BASE.- The asphalt concrete layer, per unit of finished work, is
will pay the price set in the contract for the cubic meter (m3This price includes what
correspond by: rights and royalties for the exploitation and clearing of banks;
extraction of usable materials and waste, whatever it may be
clasificación; instalaciones y desmantelamiento de la planta: alimentación de la planta;
screenings, waste from screenings, total or partial crushing: washing, loads and
downloads of the materials; all the necessary transport for the treatments and the
waste from them: drag and transport from the production plant to the plant of
mixing of the storage, drying of the rock material and classification
separating them by sizes, dosing, and heating; cleaning of the tank in which it
transport the asphalt cement, dragging in the material production plant and in the
destination place, load to the transport team, transport to the storage place,
download in the depot, storage charge, loading from the depot to the equipment
transport, carrying to the place of use.
CONCLUSION