Threading Process on a Lathe Machine
Translated by
ScribdTranslationsThreading Process on a Lathe Machine
Translated by
ScribdTranslationsPROCESS OF
ROSCADO EN EL
TURN
INTRODUCTION
ROSCADO IS:
A surface whose axis is contained in
the plan and around it describes a
helical cylindrical trajectory.
OBJECTIVES
General objectives:
To know the threading process directly and
the characteristics that make it up.
Specific objectives:
Know the different types of threads that exist.
Evaluate the factors involved within the
threading process.
Observe the required procedure step by step.
for a threaded operation on a parallel lathe.
CHARACTERISTICS
It is called Thread System to each of the groups in
that the standardized threads can be classified with
specifications or rules that must be met. These are
refer to the following points:
Shape and proportions the fillet
Scaling of the various diameters
Step corresponding to each of the diameters
Tolerances allowed in the measurements
The distance between two of these is normalized according to
the thread system that is applied and these can be:
Metric thread
Whitworth thread
Metric screw
Metric threads are found
designated by the letter 'M' followed by the
nominal size (basic major diameter in
millimeters) and the pitch in millimeters,
separated by an "X".
Whitworth Thread
As can be seen, this thread does not have
games nor slack and so much their crests
how their bottoms are rounded.
PARTS OF THE SPIRAL
Major diameter
Minor diameter
Primitive diameter
Step
Advance
TYPES OF THREAD
TYPES OF THREADING
MANUAL RACKING
It can be done by means of a male or a
Tapping. The male is a cutting tool with the
that they make threads on the inner part of holes,
generally in a metal or plastic piece.
To carry out the threading there is
that should be done beforehand
next tasks:
•Pre-turning to the
diameter that has the thread
Prepare the tool of
agreement with the angles of
slice of the ring.
Establish the depth of
past that has to have
the ring until achieving the
suitable profile.
DEVELOPMENT OF THE
EXPERIENCE:
Location of the place:
x:17º47 degrees 21.7 minutes south
y:63º06°58.2′W
PROCEDURE
1.-Dimensions of the
piece
To start with the
the process is necessary
start with an analysis
of the dimensions and
quality requirements of
the thread: external thread or
interior, thread profile
thread pitch, thread to
right or left, no
of entries, tolerances.
2.- Preliminary turning of the original diameter:
It consists of the
mechanization of the
piece with an excess
of material, the
necessary to allow
the chip removal
corresponding in the
sick that goes to
realizardependiendo
from the function that
it will have the piece.
3.- Preparation of the Tool
The Inserts are
cutting tools
made of carbide
(tungsten, titanium, tantalum,
niobium) or hard metal.
Consideration must be given to
various factors when it comes to
to choose the insert
Form
Material
4.- Place the Piece
The piece is placed in the
returns. By means of a key of
the claws become misaligned and then
Arrange the piece.
Once the piece is placed, it
continue with the centering, through
of a palpating watch.
With the manipulation of several
levers can be fixed differently
car speeds
tool holder, allowing
carry out a wide variety of steps
both metric and threaded
Whitworth.
The lathe has a spindle of
roscar, which along with the rotation
from the piece allows for the development
from the different steps.
Once this device is selected, adjustments are made.
the speeds and the depth through the vernier located
in the transverse car.
Advance (mm/rev) Cutting speed (m/min)
Material
Roughing Finished Roughing Finished Roscado
Machine steel
0.250–0.500 0.070–0.250 27 30 11
Steel of
tool
0.250–0.500 0.070–0.250 21 27 9
Cast iron
0,400–0,065 0.130–0.300 18 24 8
Bronze
0.400–0.650 0.070–0.250 27 30 8
Aluminum
0.400–0.750 0.130–0.250 61 93 18
5.- Establish the Depth and Speeds
The depth for the correction of the observed matrix
it was 0.5mm, this is because it was only required
a slight correction and not a complete machining.
In the visited place, the worker relied on his experience.
to reach the necessary depth.
In case of having an unnumbered step, it is possible to calculate the number of
necessary gears as well as the number of teeth they have
they will have, taking into account the step to be mechanized and the step of the spindle
of roscar.
6. Verification of the Piece:
Once it is believed that the piece is already
it was done the verification. This is
possible to do through instruments of
measurement, such as calipers or micrometers.
In the case of the viewed matrix, it was compared
with a plastic elbow.
Once verified that all dimensions
and angles are correct, proceed to a
thermal treatment to eliminate tensions
produced that cause fragility in the piece
To perform threading with taps it is
it is necessary to hold the piece firmly so that it does not
it moves throughout the process. Once done
this is placed the male in a perpendicular manner in
the hole. If the male of this were not placed
the shape of the piece loses its functionality, as the
fillets would not have the required shape.
To perform manual threading, three are required.
types of threading males:
Macho Guide
Roughing Macho
Finished Male
In this type of threading, the important thing is the
chip evacuation so as not to hinder the
process.
CONCLUSION
Through this experience, we have been able to
observe the functioning and characteristics of the
torno, considered one of the most
important in the metalworking industry today in
day. Through our visit we were able to observe
the parts and the functioning, applied
specifically to the Threading process. The
Roscado is one of the most common operations.
due to the multiple applications that have the
rings in all types of fields. The importance of
the nuts, screws, and threads both as a means of
fastening, in transportation, power transmission,
hermetism, etc., are what make this
operation a foundation in the industry.
Throughout the work, we not only learned
about the process, but also about the types
of rings, applications and multiple functions.
Variations in angles, fillets, pitch
and others are the ones who make these pieces
can be used in various ways.
Additionally, the work allowed us to get to know a
workshop, interact with the different
operators and learn from their experience
work methodology, as well as being in
contact with that work environment and power
observe their methods and the measures of
security, some very deficient, that
they can put workers at risk
RECOMMENDATIONS
Among the possible recommendations are
more than anything directed at the issues of
seguridad:
Use of helmet.
Use of gloves.
Optical Protectors.
Non-loose clothing.
Reuse of chips.
Organization.
Signage
THANK YOU FOR YOUR
ATTENTION