Predicting ECD in Drilling with ML
Predicting ECD in Drilling with ML
Ahmed AlSaihati, Salaheldin Elkatatny, Hani Gamal, and Abdulazeez Abdulraheem, KFUPM
Copyright 2021, SPE/IADC Middle East Drilling Technology Conference and Exhibition
This paper was prepared for presentation at the SPE/IADC Middle East Drilling Technology Conference and Exhibition held in Abu Dhabi, UAE, 25 - 27 May 2021.
This paper was selected for presentation by an SPE/IADC program committee following review of information contained in an abstract submitted by the author(s).
Contents of the paper have not been reviewed by the Society of Petroleum Engineers or the International Association of Drilling Contractors and are subject to correction
by the author(s). The material does not necessarily reflect any position of the Society of Petroleum Engineers or the International Association of Drilling Contractors,
its officers, or members. Electronic reproduction, distribution, or storage of any part of this paper without the written consent of the Society of Petroleum Engineers or
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Abstract
Mathematical equations, based on conservation of mass and momentum, are used to determine the ECD
at different depths in the wellbore. However, such equations do not consider important factors that have
a influence on the ECD such as: (i) bottom hole temperature, (ii) pipe rotation and eccentricity, and (iii)
wellbore roughness. Thus, discrepancy between the calculated ECDs and actual ones has been reported in
the literature.
This paper aims to explore how artificial intelligence (AI) and machine learning (ML) could provide
real-time accurate prediction of the ECD, to have more insight and management of wellbore downhole
conditions. For this purpose, a supervised ML algorithm, support vector machine (SVM), based on principal
components analysis (PCA), was developed.
Actual field data of Well-1 including drilling surface parameters and ECDs, measured by downhole
sensors, were collected to develop a classical SVM model. The dataset was split with an 80/20 training-
testing data ratio. Sensitivity analysis with different SVM parameters such as regularization parameter C,
gamma, kernel type (linear, radial basis function "RBF") was performed. The performance of the model was
assessed in terms of root mean square error (RMSE) and coefficient of determination (R2). Afterward, PCA
was applied to the dataset of Well-1 to develop an SVM model using the transformed dataset in PCA space.
The performance of the model while using different numbers of principal components was evaluated.
The results showed that the classical SVM with the linear kernel predicted the ECD with RMSE of 0.53
and R2 of 0.97 in the training set, while RMSE and R2 were 0.56 and 0.97 respectively in the testing set.
The PCA-based SVM model, with the linear kernel and four principal components (93.53% variation of the
dataset), predicted the ECD with RMSE 0.79 and R2 of 0.95 in the testing set.
Introduction
Drilling fluid hydraulics has an important role in well design when drilling a vertical or extended-reach well.
Therefore, accurate model and optimized drilling fluid hydraulics are essential to allow engineers to properly
design a well profile, thereby improving the drilling efficiency. Additionally, it empowers the drilling crew
to examine the downhole conditions and identify potential problems such as drill string washout, plugged
nozzles and the presence of a gas kick in the well.
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ECD is an important aspect of drilling fluid hydraulics which helps in avoiding kicks and drilling fluid
losses, particularly in deep HPHT wells where the temperature is significant and the margin between pore
pressure and fracture pressure is narrow (Rommeveit and Bjorkevoll,1997). The ECD can be expressed as:
(1)
where ECD is the equivalent circulation density (ppg), Ps is the frictional pressure drop in the annuals (psi),
TVD is the true vertical depth (ft), MW is the drilling fluid density (ppg).
Hydraulics programs have been widely used to evaluate the detailed hydraulic calculations that are
required in planning a well. The user has the option to select which rheological model (Bingham plastic,
Power-law, Herschel–Bulkley) the hydraulic calculations are based on. Each rheological model, however,
requires different inputs, which can be obtained from a full lab test. These parameters are then fed into the
software to compute the drilling fluid hydraulics and its associated parameters such as ECD. It has been
observed that there is a discrepancy between computed data and the ones recorded in the field (Maglion
and Robotti, 1996).
One causative factor to the inconsistency between calculated and actual drilling hydraulics is the
assumption that the rheological properties of the drilling fluid are independent of pressure and temperature
(Rommeveit and Bjorkevoll,1997). This can be valid in shallow wells, where temperature changes are
insignificant. Furthermore, the mathematical equations used to calculate the drilling hydraulics have a set
of assumptions such as (Maglion and Robotti, 1996; Dokhani at al., 2013; Erge et al., 2016): (i) concentric
annular and circular sections, (ii) laminar and turbulent flow, where plug flow is considered as laminar flow,
while transition flow is neglected, (iii) steady-state flow, where fluid properties at any single point in the
system do not change. Such potentially assumptions cannot be fulfilled in all drilling conditions (Rabia,
2001).
In HPHT wells, evaluations and analysis of the effect of temperature and pressure on drilling hydraulics
and kick probability are necessary (Rommeveit and Bjorkevoll,1997; Isambourg et al., 1996). Rommeveit
and Bjorkevoll, (1997) developed two models, a static ECD model and a dynamic ECD model, which
incorporate the temperature profile along the wellbore and allow the mud properties to be dependent on
pressure and temperature. They concluded that the models made it possible to make reliable evaluations
of any operational concerns during drilling. Scheid et al. (2009) performed an experiment to evaluate the
frictional pressure loss through pipes, annuli, and accessories such as pipe tool joint, and stabilizers to
estimate the drilling hydraulic calculations and the corresponding ECD with four types of drilling fluid.
They stated that the results obtained in the study can be used in the drilling industry for accurate drilling
hydraulic calculations.
Dokhani et al. (2013) concluded that eccentricity (Є) Eq. 2, affects frictional pressure loss and hence the
ECD for Herschel–Bulkley fluid.
(2)
where Є is the eccentricity (unitless), λ is the difference between the center position of the inner pipe and
the wellbore (inch), R0 is the wellbore radius (inch), Ri is the inner pipe diameter (inch).
Eccentricity reduces overall frictional pressure loss if є is > 0.1 and it will be neglected if Є is 0.8
(Cartlos and Dupuis, 1993; Escudier et al.,2000; Mokhtari et al., 2012). Moreover, Dokhani et al. (2013)
evaluated the effect of pipe rotations on frictional pressure loss. They observed that a drilling fluid's apparent
viscosity decreases as pipe rotation increases, hence overall frictional loss decreases. This phenomenon is
a result of the shear-thinning properties of drilling fluid (Hemphill and Ravi,2005). Dokhani et al. (2013)
also recommended considering the effect of roughness of the wellbore wall to have an accurate estimation
of drilling hydraulic calculations such as ECD.
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SPE/IADC-202101-MS 3
A more accurate way to evaluate the ECD is to use a downhole pressure sensor. The sensors provide
important real-time downhole pressure information which will allow the drilling crew to make a faster and
better decision (Halliburton, 2020). However, such sensors are expensive (Abdelgawad et al., 2018).
The literature review shows that major discrepancies exist between actual drilling hydraulic values and
those predicted by previously accepted mathematical equations. In addition, several studies have suggested
a consideration of other factors including pipe eccentricity, wellbore roughness, pressure and temperature,
and pipe rotation to improve the accuracy of drilling hydraulic calculations. This, however, would mandate
mathematical computations.
An alternative approach to estimating the ECD with higher accuracy is by using AI and ML (Abdelgawad
et al, 2018; Alkinani et al, 2019), which link the inputs and outputs based on a defined algorithm (Balaji et
al., 2018). AI has become an important subject in the drilling industry (Balaji et al., 2018), where streaming
data is continuously structured from surface and downhole sensors and logging. AI and ML allow for new
methods to learn from these data to mitigate drilling challenges and describe trends in real time (Al-Ghazal
and Vedpoathak, 2019).
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rocks using AI tools. Moussa et al. (2018) presented a new permeability formulation to estimate the rock
permeability from well logs using artificial intelligence approaches.
This paper introduces a PCA-based SVM model to predict the ECD, which would give the drilling crew
the capability to monitor hole cleaning, maintain the wellbore pressures in horizontal extended-reach wells
in real time, and reduce the risk of formation fracture and collapse.
Figure. 1—Example of the two-dimensional dataset before and after applying PCA (Tharwat, 2016).
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SPE/IADC-202101-MS 5
resources. The popular kernel functions are (Awad and Khanna,2015): linear kernel function, polynomial
kernel function, Gaussian RBF, and randomized blocks analysis of variance (ANOVA RB) kernel.
The selection of kernel functions is essentially dependent on the nature of the dataset. The linear kernel
ranks behind the polynomial kernel and it is useful in large sparse data vectors. On the other hand, the
polynomial kernel is commonly used in image processing. While the ANOVA RB kernel is generally
for regression tasks, the Gaussian RBF is mostly applied if the user lacks prior knowledge. (Awad and
Khanna,2015).
Method
Data Collection
Two types of actual data of Well-1 were collected from a 5-7/8-inch horizontal section to develop a classical
SVM model that helps in predicting ECD in real time: (i) drilling surface parameters, and (ii) ECDs. The
drilling surface parameters including flow rate (Q), hock-load (HL), ROP, rotary speed (RS), SPP and
surface drilling torque (T) were obtained from surface real-time transmitter sensors, while ECDs were
obtained from a pressure-while-drilling sensor, PWD. A total of 4,131 data points of ECD were obtained
at the same depth of the drilling surface parameters. Table 1 shows the statistical parameters of the whole
dataset. Q ranges from 250 to 296 GPM; HL ranges from 256 to 286 klbf; ROP ranges from 3.5 to 59.6 ft/
hr.; RS ranges from 50 to 141 RPM; SPP ranges from 2,354.8 to 3,656.5 psi; WOB ranges from 5.1 to 20.1
klbf; T ranges from 2.9 to 10 [Link]; and the ECD ranges from 83.4 to 95.53 pcf.
Statistical Q (GPM) HL (klbf) ROP (ft/hr.) RS (RPM) SPP (psi) WOB (klbf) T ([Link]) ECD (Pcf)
parameters
Data Splitting
In ML, it is required to build a model that makes accurate predictions for future data. Thus, the dataset
is divided into two portions, training and testing sets. The training set is used to ensure that the machine
recognizes patterns in the dataset, while the testing set is used to evaluate how well the machine can predict
unseen data based on its training.
In this analysis, seven surface drilling parameters were used as independent variables (inputs): Q, HL,
ROP, RS, SPP, WOB, and T, while ECD was used as a dependent variable (output). The dataset was
randomly split, with a ratio of 80:20. The training set has 3,304 data points, while the testing set has 827
data points. Tables 2 and 3 show the statistical parameters of the training and testing sets respectively.
Statistical Q (galUS/ HL (klbf) ROP (ft/h) RS (RPM) SPP (psi) WOB (klbf) T ([Link]) ECD (Pcf)
parameters min)
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Statistical Q (galUS/ HL (klbf) ROP (ft/h) RS (RPM) SPP (psi) WOB (klbf) T ([Link]) ECD (Pcf)
parameters min)
Data Standardization
Standardizing a dataset refers to shifting the distribution of each variable to have a unit scale, i.e. a mean
of zero and a standard deviation of one, which is a necessary step for the PCA algorithm. The values of the
input parameters were standardized using the following equation:
(3)
where Y is the normalized input parameter, X is the input parameter to be normalized, σ is the standard
deviation of the input variable.
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Table 4—The performance of classical SVM with the optimum parameters for RBF and linear kernels.
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Sample PC1 PC2 PC3 PC4 PC5 PC6 PC7 ECD (Pcf)
It is important to study the variation that each PC accounts for in the dataset to perform dimensionality
reduction. Figure 4 shows the percentages of the variation that each PC accounts for in the dataset. Principal
components that represent more than 90% of the variation in a dataset are often considered in the analysis.
The first thing to notice is that the first principal component PC1 accounts for 36.45% of the variation in
the dataset; PC2 accounts for 26.86%; PC3 accounts for 17.29%; PC4 accounts for 12.93%; PC5 accounts
for 4.41%; PC6 accounts for 1.29%; and PC7 accounts for 0.75%. This means that PC1, PC2, PC3, and
PC4 directions collectively explain 93.53% of the total variation in the dataset, while PC5, PC6, and PC7
combined explain only 6.45% of the total variation in the dataset. Thus, the dataset can be condensed to a
four-dimensional plane (R4) spanned by PC1, PC2, PC3, and PC4.
Figure. 4—The percentages of the variation that each PC accounts for in the whole dataset.
The contribution of each variable (Q, HL, ROP, RS, SPP, WOB, or T) in each principal component is
presented in Table 6. Now how is all of this to be interpreted? For example, in studying PC2, the fifth entry
"0.62", SPP, is the largest, which means a change in one unit of SPP affects the ECD more than a change
of one unit of Q, HL, ROP, RS, WOB, or T. The fourth entry "0.51", which corresponds to RS, is the next
most important factor in determining the ECD. On the other hand, the second entry "0.04", HL, is the least
important in determining the ECD. Similarly, the other PCs can be interpreted.
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SPE/IADC-202101-MS 9
The performance of the PCA-based SVM model with a linear kernel while varying the numbers of PCs
is presented in Table 7. Table 7 shows that as the number of PCs for the dataset increases, R2 and RMSE
improve. However, when more than four principal components were considered, the improvement in the
RMSE was insignificant. The PCA-based SVM model, with the linear kernel and four principal components
(93.53% variation of the dataset), predicted the ECD with RMSE 0.79 and R2 of 0.95 in the testing set, while
RMSE and R2 were 0.56 and 0.97 respectively in the case of the classical SVM model, which was trained
with 100% variation of the dataset as discussed in section 3.1. The PCA-based SVM model performed
almost similar to the classical SVM and did not lose any important information, when only four dimensions
PC1, PC2, PC3, and PC4 were considered. The PCA-based SVM model reduced the dimensionality of the
dataset, which leads to a smaller model and possibly reduces the chance of model over-fitting.
Table 7—The performance of PCA-based SVM with different PCs compared to the classical SVM.
Conclusions
A new SVM model based on principal components analysis was used to predict ECD while drilling HPHT
horizontal wells. The performance of PCA-based SVM model was compared with the classical SVM model.
Based on the results, the following can be concluded:
• The classical SVM with the linear kernel predicted the ECD with R2 of 0.97 and RMSE of 0.53 in
the training set, while R2 and RMSE were 0.97 and 0.56 respectively in the testing set.
• Four principal components PC1, PC2, PC3, and PC4 out of seven were sufficient to explain 93.53%
of the total variation in the dataset.
• The PCA-based SVM model, with the linear kernel and four principal components (93.53%
variation of the dataset), predicted the ECD with RMSE 0.79 and R2 of 0.95 in the testing set.
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