PCI Method for Flexible Pavements
PCI Method for Flexible Pavements
3.1. Introduction
The PCI (Pavement Condition Index) method is a procedure that consists of the
determination of pavement condition through visual inspections,
identifying the class, severity, and amount of failures found, following a
methodology of easy implementation that does not require specialized tools,
Well, the pavement condition is measured indirectly.
It was developed between the years 1974 and 1976 by the Engineering Center of the Force
U.S. Air Force with the aim of obtaining a management system of
maintenance of rigid and flexible pavements.
This method constitutes the most comprehensive way for the objective evaluation and grading of
pavements, being widely accepted and formally adopted, as a procedure
standardized, by agencies such as: the Department of Defense of the United States
Together, the APWA (American Public Works Association) has been published by ASTM.
as a method of analysis and application (Standard procedure for inspection of
pavement condition index for roads and parking lots ASTM D6433-03.
The PCI calculation is based on the results of a visual inventory of the condition of
pavement in which class, severity, and quantity of each present failure are established. Given
the large number of possible combinations, the method introduces a weighting factor,
called "deduced value" to indicate to what extent it affects the condition of the pavement
each combination of impairment, level of severity, and density (amount).
This method does not intend to address security aspects if any are associated with
its practice. The PCI was developed to obtain an index of the structural integrity of
pavement and the operational condition of the surface, a value that quantifies the
state of the pavement for its respective treatment and maintenance.
3.2. Objectives
The objectives expected with the application of the PCI Method are as follows:
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Obtain an indicator that allows for comparison, with a uniform criterion, the condition
and the behavior of the pavement, thus justifying the programming of
maintenance and rehabilitation works, selecting the repair technique
more suitable for the pavement condition under study.
3.3. Terminology
Random sample. Sample unit from the pavement section, selected for the
inspection using random sampling techniques.
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EXCELLENT
85
VERY
70 GOOD
GOOD
55
REGULAR
40
BAD
25
VERY BAD
10
0
FALLADO
Field data sheet. Document where all obtained information will be recorded.
during the visual inspection: date, location, section, segment, unit size
show, types of failures, levels of severity, quantities, and names of the staff
person responsible for the inspection. Table 3.1 shows a model used as a sheet of
registration.
Rule or Cord. To measure the longitudinal and transverse deformation of the pavement.
study.
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Distribution Plan. Plan that outlines the pavement network that will be
evaluated.
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Source: Standard procedure for inspecting the pavement condition index in roads and parking lots ASTM D6433-03.
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Manual odometer.
The sampling will be carried out following the procedure detailed below:
1. Identify sections or areas in the pavement with different uses in the distribution plan
from the network, such as roads and parking lots.
2. Divide each section into segments based on criteria such as pavement design,
history of construction, traffic and its condition.
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Ns2
n … (Ec. 1)
e2
N1s 2
4
Where:
e = permissible error in the calculation of the PCI of the section, commonly, e = +/- 5 points
of the PCI.
s = standard deviation of the PCI from one sample to another in the same section. To
to carry out the inspection, it is assumed that the standard deviation is 10. This assumption
it must be verified in the way described below after having
determined the PCI values. For subsequent inspections, the deviation
the standard of the previous inspection must be used to determine the value of
n
1
2 2
n
PCIi PCIs
S (Ec. 2)
i1 n1
Where:
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minimum required number of sample units "n" obtained from Eq. 1, using
the total standard deviation of real samples.
i N n(Ec. 3)
Where:
2. Register the segment and section number as well as the unit number and type of
sample (random or additional).
3. Record the size of the sample unit measured with the manual odometer.
4. Carry out the inspection of the failures, quantifying each level of severity and
recording the information obtained. The types of failures and the degree of severity are
are described in point 3.9.
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Sum the total amount of each type of failure for each level of severity, and record this.
information in the column 'Total Severities'. For example, Table 3.2 shows
that the crocodile skin flaw is 1.2m2low severity pavement and 1.29m2of
medium severity. The units for the quantities must be in square meters, meters
linear, or the number of occurrences, depending on the type of failure.
2. Divide the total amount of each type of failure by each level of severity (total column)
of severities) between the total area of the sample unit and multiply the result by
100 to obtain the percentage density, as seen in table 3.2.
3. Determine the deduced value (DV) for each combination of type of failure and level of
severity using the curves of deduced value of failures found in the annex
A.
4. Determine the corrected maximum deducted value (CDV), using the following steps:
4.1. If none or only one individual deduced value is greater than two. The
total value is used instead of the maximum CDV to determine the PCI; otherwise
the maximum CDV must be determined using the procedure described in
4.2.–4.5.
4.3. Determine the number of permissible deductions, 'm', from graph 3.1., or
using the following formula (see Eq. 4):
9
m1 100HDV10 ... (Ecclesiastes 4)
98
Where:
HDV = the highest individual deducted value for the sample unit.
4.4. The number of individual deducted values is reduced to the maximum allowable.
of deducted values 'm', including its fractional part. For example, in the table
3.3., the values are 25.1, 23.4, 17.9, 11.2, 7.9, 7.5, 6.9, and 4.8 (the value 4.8 is
obtained by multiplying 5.3 by 0.9). If we have a number of values
deducted less than 'm', all deducted values must be used.
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REGISTRATION SHEET
Source: Standard procedure for the inspection of pavement condition index in roads and parking lots ASTM D6433-03.
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12
10
m = 1 + (9 / 98) * (100 - HDV)
8
0
0 20 40 60 80 100
Max CDV = 51
PCI = 49
Rating = REGULAR
4.5.1. Determine the total deducted value (TDV) by summing the values.
individual deductions. The total deducted value obtained from the sum in 4.4 is
104.7
4.5.2. Determine q as the number of deduced values greater than 2. For example
in table 3.3. q = 8.
4.5.3. Determine the value of CDV based on the total deducted value (CDT) and from
value of "q" using the appropriate correction curves for pavements
flexibles of figure 3.3.
4.5.4. Reduce to 2 the smallest individual deducted value greater than 2 and repeat the
procedure from 4.5.1-4.5.3 until 'q' equals 1.
4.6 Calculate the PCI by subtracting the maximum CDV from 100.
n
(PCIrixA)ri
i1
PCI SPCIr n … (Ec. 5)
Ari
i1
Where:
If there are additional sample units that have been inspected, the weighted PCI of
area of the additional units inspected (PCI)ais calculated using Eq. 6. The
The PCI of the pavement section is calculated using Eq. 7.
m
i1
(PCIaixA)ai
PCIa m
Ecclesiastes 6
Aai
i1
m m
PCIr(A i1
AaiPCIa( i1Aai) … (Ec. 7)
PCIS
A
Where:
2. Determine the overall condition grade of the section using the PCI of the
section and the scale of the degree of condition shown in figure 3.1.
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1. If cracking like crocodile skin and paw prints occur in the same area,
each failure is recorded separately at its corresponding level of severity.
2. If the exudation is considered, then the polished aggregate will not be taken into account.
in the same area.
The polished aggregate must be found in considerable quantities for the failure
registered.
4. If a crack does not have the same level of severity throughout its length, each portion
The fissure with different levels of severity must be recorded separately. Without
embargo, if the different levels of severity in a portion of fissure cannot be
easily separated, this portion must be recorded with the highest level of
present severity.
The following describes the three levels of severity: Low (L), Medium (M), and High.
(H); corresponding to each type of failure and representing the effects they have
about the quality of traffic.
In addition, the unit of measurement with which the failures must be evaluated during the
visual inspection.
Crocodile skin
L–Fine longitudinal fissures of the thickness of a hair, with a parallel path between
they and with some or no interconnection cracks. The cracks are not disintegrated.
See figure 3.4.a.
The pattern or network of cracks shows progress such that the pieces that make up the skin
de cocodrilo están bien definidas y descascaradas en los bordes. Algunas de las piezas
they could oscillate or move under traffic. See figure 3.4.c.
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a b c
Crocodile skin with low (a), medium (b), and high (c) severity levels.
2. Exudation
The exudation has only occurred at a very light level and is perceived only during
some days of the year. The asphalt does not stick to shoes or vehicle tires. See
figure 3.5.a.
M–La exudación ha ocurrido llegando al punto en que el asfalto se pega a los zapatos o a
the vehicle tires only during some weeks of the year See figure 3.5.b.
a b c
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3. Block fissures
L–The blocks are defined by low severity cracks. See figure 3.6.a.
M–The blocks are defined by medium severity cracks. See figure 3.6.b.
H–The blocks are defined by high severity cracks. See figure 3.6.c.
Unit of measurement - Block cracks are measured in square meters. This failure
it generally occurs at only one severity level per pavement section; however,
if areas with different levels of severity can be easily distinguished, then
These areas must be measured and recorded separately.
a b c
Cracks in block with low (a), medium (b), and high (c) severity levels.
Unit of measure - The bulges and depressions are measured in linear meters.
Si un abultamiento ocurre en combinación con una fisura, la fisura también es registrada.
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a b c
Bulges and depressions of low (a), medium (b), and high (c) severity levels.
5. Corrugation
The corrugations produce a low severity transit quality, as was already seen.
In the previous failure, certain vibrations can be felt inside the inspection vehicle, but
It is not necessary to reduce speed for safety or comfort. See figure 3.8.a.
H–The corrugations produce a high severity transit quality. They are perceived.
excessive vibrations within the vehicle, so it is necessary to reduce speed
considerably for safety and comfort. See figure 3.8.c.
a b c
Corrugation of low (a), medium (b), and high (c) severity level.
Depression
The depression has a height that varies from 13 to 25 mm. See figure 3.9.a.
The depressed height has a range of 25 to 50 mm. See figure 3.9.b.
H–The depression is more than 50 mm. See figure 3.9.c.
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a b c
Depression of low severity level (a), medium (b), and high (c).
7. Edge fissure
L - It shows low to medium cracking without fragmentation or detachment. See figure.
3.10.a.
A medium cracking is appreciated with some fragmentation or detachment.
See figure 3.10.b.
There is considerable disintegration along the edge. See figure 3.10.c.
a b c
Fisura de borde de nivel de severidad bajo (a), medio (b) y alto (c).
M–One of the following conditions is met: a) crack without fill of greater width or
equal to 10 mm and less than 75 mm; b) crack with no filling less than or equal to 75 mm surrounded by
low severity fissures; c) fissure with filler of any width surrounded by fissures of
low severity. See figure 3.11.b.
H–One of the following conditions is met: a) fissure with or without filling surrounded by
fissures of moderate or high severity; b) fissure without fill wider than 75 mm; c) fissure
of any width where approximately 100 mm of the surrounding pavement is
detached or fractured. See figure 3.11.c.
a b c
Reflection crack at the joint of low (a), medium (b), and high (c) severity level.
The difference between the pavement elevations and the berm is greater than 50mm and
less than 100 mm. See figure 3.12.b.
H–The difference between the pavement elevations and the shoulder is greater than 100 mm. See
figure 3.12.c.
a b c
Rail height difference - shoulder level of low severity (a), medium (b), and high (c).
M - One of the following conditions is met: a) crack without fill of width greater than
equal to 10 mm and less than 75 mm; b) crack without filling less than or equal to 75 mm surrounded by
randomly shaped, low severity cracks; c) crack with filler of any width
surrounded by low severity cracks and in a random pattern. See figure 3.13.b.
H–One of the following conditions is met: a) crack with or without filling, surrounded by
random cracks, of medium or high severity; b) crack without filling of width
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a b c
Fissures of low (a), medium (b), and high (c) severity levels.
The patch is very deteriorated and the traffic quality is of high severity.
See figure 3.14.c.
Unit of measurement - The patches are measured in square meters. If the same patch
it has areas with different levels of severity, these areas must be measured and recorded
separately.
Any type of failure found in the patch should not be recorded; however, its
The effect on the patch will be considered to determine its level of severity.
a b c
Patches of low (a), medium (b), and high (c) severity levels.
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Polished aggregate
There are no defined severity levels for this type of failure. The polished aggregate must be
clearly noticeable in the sample unit, and the aggregate surface must be smooth to
touch. See figure 3.15.
13. Beaches
The severity levels for potholes less than 750 mm in diameter are determined
de acuerdo a la tabla 3.4. En la figura 3.16.a se puede apreciar un bache de severidad baja.
≥13 y≤25 mm L L M
> 25 y≤50 mm L M H
50 mm M M H
If the pothole has a diameter greater than 750 mm, the area must be determined in meters.
squares and divided by 0.5 m2to find the equivalent number of potholes. If the
If the depth is less than or equal to 25 mm, the potholes are considered of medium severity.
(see figure 3.16.b); on the other hand, if the depth is greater than 25 mm, the potholes are of high
severity (see figure 3.16.c).
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Unit of measure - The potholes are not measured but counted and recorded separately.
according to its level of severity low, medium or high.
Figure 3.16. Potholes.
a b c
14. Ahuellamiento
The surface depression, caused by vehicle wheels, varies between 6 and 13.
See figure 3.17.a.
The depression ranges between 13 and 25 mm. See figure 3.17.b.
H–The depression is greater than 25 mm. See figure 3.17.c.
a b c
Level of severity assessment low (a), medium (b), and high (c).
15. Displacement
L–The displacement generates a low severity traffic quality. See figure 3.18.a.
M–The displacement creates a medium severity traffic quality. See figure
3.18.b.
H–The displacement generates a high severity traffic quality. See figure 3.18.c.
Unit of measure - Displacements are measured in square meters.
displacements that occur in patches are considered to qualify them and not
they are considered as separate failures.
Figure 3.18. Displacement.
a b c
The average width of the crack is less than 10 mm. See figure 3.19.a.
M - One of the following conditions is met: a) the average width of the crack is ≥ 10
y < 40 mm; b) the area surrounding the crack is moderately chipped or surrounded
from other fissures. See figure 3.19.b.
H–One of the following conditions is met: a) the average width of the crack is > 40
b) the area surrounding the fissure is fractured into small removed pieces. See figure
3.19.c.
a b c
Fisura parabólica de nivel de severidad bajo (a), medio (b) y alto (c).
17. Swelling
L–When the swelling causes a low severity transit quality.
M–When the swelling causes a moderate severity transit quality.
H–When swelling causes a high severity transit quality.
Severe swelling.
The aggregates or the binder have come off. The texture on the surface is
moderately rough and has small gaps. In the case of oil spills, the
the surface is smooth and can be penetrated with a coin. See figure 3.21.b.
The detachment of the binder and the aggregate is considerable. The texture of the
the surface is very rough and is severely hollowed. The hollowed areas are less than
10 mm in diameter and less than 13 mm in depth; the hollow areas greater than
these are considered as pothole-type failures. In the case of oil spills, the
The asphalt binder has lost its binding effect and the aggregate has begun to disintegrate.
figure 3.21.c.
Unit of measurement - The peelings and detachments are measured in square meters.
a b c
Peeling of low (a), medium (b), and high (c) severity levels.
When additional samples are needed during pavement section inspection, it is important to identify sample units that are not representative of the overall pavement condition. These include units with uncommon failures or uncharacteristically excellent conditions. Additional samples also aim to address any non-representative failures observed during standard inspections. These added evaluations ensure comprehensive condition assessment for an accurate PCI determination .
The sampling of pavement sections for determining the Pavement Condition Index (PCI) involves several critical components and procedures: identifying sections or areas in the pavement network based on different uses such as roads and parking lots; dividing each section into segments based on criteria such as pavement design, construction history, and traffic condition; dividing these sections into sample units which are easily relocatable for future inspections; selecting sample units for inspection based on achieving a statistical reliability level of 95%, using Eq. 1 for estimating the necessary number of sample units, and adjusting for observed standard deviations .
Longitudinal and transverse cracks in pavement condition assessments are defined by their width and association with surrounding damage. Low severity is indicated by cracks without filling and less than 10 mm wide, or with any width of filling in good condition. Medium severity involves cracks wider than 10 mm but less than 75 mm, or with smaller width without filling but surrounded by low severity cracks. High severity cracks are wider than 75 mm or surrounded by higher severity damage. These cracks are measured in linear meters, and varying severity levels along the crack are recorded separately .
Accounting for both measured distresses and unrepresentative failures during pavement evaluations is vital for an accurate assessment of pavement conditions. Measured distresses provide reliable data on typical failure modes and severity levels, contributing to the calculation of the PCI. However, unrepresentative failures, such as uniquely poor or excellent conditions, can skew the results if not considered separately or with additional contextual samples. Thus, acknowledging these outliers ensures a more comprehensive understanding of the pavement's health and guides maintenance and repairs appropriately .
Statistical reliability plays a crucial role in the selection of sample units for pavement condition inspections as it ensures that the PCI determination is both accurate and representative of the entire pavement section. A 95% reliability level is commonly targeted, meaning that the standard deviation and permissible error (usually +/- 5 PCI points) are factored into calculating the minimum number of sample units required. This statistical approach helps prevent biased results and ensures that sampled data reflect the true condition of the pavement, guiding effective maintenance decisions .
The severity of pavement distresses such as corrugations and depressions is evaluated based on their physical characteristics and impact on vehicle operation. For corrugations, low severity is defined by minor vibrations; medium severity causes significant vibrations requiring speed reduction; and high severity results in excessive vibrations needing considerable speed reduction for safety. These are measured in square meters . Depressions are evaluated by their depth: 13 to 25 mm for low severity, 25 to 50 mm for medium severity, and more than 50 mm for high severity, and are also measured in square meters .
The method for determining if additional sample units are required during pavement inspections involves comparing the calculated standard deviation after inspecting the initial sample units against the assumed population variability. This approach is effective in maintaining accuracy but requires careful consideration of resource allocation and inspection timing. While it ensures comprehensive coverage and reliable results, it can be resource-intensive, potentially increasing inspection costs and time. However, the approach's rigor ensures that the data accurately represent the pavement's condition, justifying the additional resource expenditure .
The Pavement Condition Index (PCI) is a numerical grading scale ranging from 0 to 100, where 0 indicates a failed or damaged pavement and 100 represents a pavement in perfect condition. The PCI is used to provide a standardized, quantitative measure of pavement conditions, which assists in determining maintenance needs and managing pavement infrastructure. This scale is supplemented by qualitative descriptions ranging from "failed" to "excellent" based on the PCI value, providing a clear communication of the pavement status .
The inspection procedure for sample units in pavement evaluation involves individually inspecting each selected sample unit, recording detailed observations in a field data sheet which includes date, location, section, segment details, types and severity levels of failures, and quantities. Each inspection is documented with the responsible staff's information . This methodical recording allows for systematic analysis and future reference.
The variability of pavement conditions between sample units is managed and verified through statistical methods. Initially, an assumed standard deviation guides the number of units needed for inspection. Once PCI values are obtained, this assumption is checked against actual measurements using Eq. 2 for standard deviation calculation. If discrepancies exist, additional units are inspected to maintain accuracy in PCI assessment. This iterative process ensures that the sample variability is accounted for, providing reliability in assessing the overall pavement condition .