PRE-FEASIBILITY REPORT

FOR
“Expansion project in manufacturing capacity of

Ethanolamines & Alkanolamines, Morpholines & Morpholine

oxide, Ethoxylates and Propoxylates from 1730 MT/M to 2730

MT/M”

by

M/s Amines and Plasticizers Ltd.

Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai, Maharashtra, India.

Prepared by

M/s. Sadekar Enviro Engineers Pvt. Ltd.

Plot No. A - 95, Road No. 16, Kisan Nagar Road,

MIDC Wagle Industrial Area, Thane – 400604, Maharashtra

QCI-NABET Accredited EIA Consultant for

Schedule 5(f), Category –A

(NABET/EIA/1821/RA 0121)

December 2020
 M/s Amines and Plasticizers Ltd
Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

1. Executive Summary

Name of the Project Proponent: S.V. Badhe

 Salient Features of Project

Table No. 1: Salient Features of the Project
Sr.
Component Status
No
1 Name M/s Amines and Plasticizers Ltd.
Plot No. D-21 & D-21 A, TTC Industrial Area, Turbhe, Navi Mumbai,
2 Location
Maharashtra, India.
3 Product Type Synthetic Organic Chemicals
4 Project Type Expansion (Brown Field Project)
Schedule as per EIA
5 5 (f)
Notification,2006
6 Category of Project „B1‟

7 Area Details (in Sq. m.)

Existing Proposed Total
i. Total Plot Area 73315 -- 73315
ii. Built-up Area 12701.80 2281.82 14983.62
iii. Greenbelt Area 27413.49 1912.51 29326
iv. Parking area 2793.17 4539.41 7332.58

8 Budgetary Allocation (INR in lakhs)

Project Cost (INR
i. Existing: 3723, Proposed: 2350; Total: 6073
Lakhs)
Capital EMP Cost
ii. 182.5
(INR Lakhs)
Recurring EMP cost
iii. (INR Lakhs per 51.8
annum)
Human Resource
9 Existing Proposed Total
Man power (Nos.) 193 34 227

10 Utility Capacity
Existing Proposed Total
Primary: The briquette boiler Primary:
1 x 10 TPH (P/F) will be replaced by 1 x 10 TPH
1 x 12 TPH (P/F) PNG based boiler. 1 x 12 TPH
i. Boiler
Only PNG fuel will
Standby: Standby:
be utilized as heating
1 x 10 TPH (B) 1 x 10 TPH
utility.
1 x 2 lakh Kcal/hr. (L) Fuel will be replaced 1 x 2 lakh Kcal/hr. (P)
1 x 12 lakh Kcal/hr. 1 x 12 lakh Kcal/hr. (P)
Fuel will be replaced
(B)
ii. TFH
Primary:
2 x 10 lakh Kcal/hr.
2 x 10 lakh Kcal/hr.
(P)
Any 1 TFH will be

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Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

Primary & will be working

for 24 hrs
Standby: - Standby:
1 x 6 lakh Kcal/hr. (L) To be discontinued To be discontinued
1 x 10 lakh Kcal/hr.
To be discontinued To be discontinued
(B)
1 x 1 lakh Kcal/hr. (L) Fuel will be replaced Fuel will be replaced
2 x 2.8lakh Kcal/hr To be discontinued
To be discontinued
(L)
* Note: P- PNG, B-Briquette, F-F.O., L-LDO
750 KVA 750 KVA 2 x 750 KVA
iii D.G. Set
D.G Set will only be used in case of power failure.

11 Power Requirement
Existing Proposed Total
Power Demand
i. 1492 500 1992
(kW)

12 Fuel Requirement
Thermic Fluid
Existing Proposed Total
Heater

i. Briquette (Kg/hr.) 2076 -2076 0

ii. FO (Kg/hr.) 800 -800 0

3
iii. PNG (m /hr.) 541 2658 3199
iv. LDO (Kg/hr.) 220 -220 0
D.G. Set 120 120 240
ii. High Speed Diesel Note: The consumption of HSD in D.G. Set will depend on the actual hours
(Kg/hr) of power failure

Existing Proposed Total

Water Consumption
13
(CMD) 260 302 562

14 Stack Height Details

Existing Proposed Total
Common stack of 30 Common stack of 30 m
i. Boiler Stack --
m height. height.

Common stack of 30
Common stack of 30
m height & 6.63 m 2 stacks of 30 m height
ii. TFH m height to proposed
stack for LDO based each.
TFHs
TFH (Standby).

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Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

5.4 m (Above the

5.4 m (Above the 2 x 5.4 m (Above the roof)
ii. D.G. Set Stack roof) for existing DG roof) for proposed DG stacks for two DG sets of
of 750 kVA of 750 kVA 750 kVA each

15 Sewage Details
Existing Proposed Total
i Sewage (CMD) 15 CMD 5 CMD 20 CMD
Sewage generated from the daily activities after expansion, will be treated
ii. Sewage treatment
in aeration tank of ETP.

16 Details of Hazardous Waste

HW Method of
Particulars UoM Existing Proposed Total
Category* Disposal
Sale to Authorized
i. Used/spent Oil 5.1 T/A 1.2 0.9 2.1
Recycler
Chemical sludge
CHWTSDF /
ii. from waste water 35.3 T/A 2.16 1.6 3.76
Co-processing
treatment
Oily sludge T/A
iii. 35.4 1.8 1.35 3.15 CHWTSDF
Emulsion
Process Waste
iv. 36.1 T/A 900.0 0 900.0 CHWTSDF
(Sodium Sulphate)
Spent ion exchange 2.0 2
v. 35.2 KL/A 0 CHWTSDF
Resin KL/A KL/A
Contaminated cotton
vi. rags or other 33.2 T/A 1.2 0.5 1.7 CHWTSDF
cleaning materials

17 Details of Non-Hazardous Waste

Method of
Particulars UoM Existing Proposed Total
Disposal
MPCB authorized
i. Paper Waste Kg/M 100 50 150
recyclers
Decontaminated
MPCB authorized
ii. empty barrels Nos./M 1000 1000 2000
recyclers
/containers
18 Details of E Waste
Method of
Particulars Category Quantity (MT/A)
Disposal
Personal Computers
(Central Processing
i. ITEW2 0.1
Unit with input and Sale to MPCB
output devices) authorised
Personal recycler / returned
Computing: Laptop to manufacturer /
ii. Computers (Central ITEW 0.1 supplier
Processing Unit with
input and output

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Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

devices)
Printers including
iii. ITEW6 0.5
cartridges
iv. Telephones ITEW12 0.5
19 Details of Bio Medical Waste
Method of
Particulars BMW Category Quantity (MT/A)
Disposal
Soiled waste

(Items contaminated
with blood, body
fluids like dressings,
Yellow
I plaster casts, cotton 1
swabs and bags
containing residual Disposal to
or discarded blood CBMWTF/MPCB
and blood authorised
components) processor for
Expired medicines Mahad region
(Pharmaceutical
waste like
antibiotics, cytotoxic
ii. Yellow 0.5
drugs including all
items contaminated
with cytotoxic drugs
or plastic ampoules)
20 Details of Battery Waste
Method of
Particulars Waste Category Quantity (T/A)
Disposal
Lead batteries from
Returned to
I D.G. Sets, UPS -- 0.2
supplier
system

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Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

2. Introduction of the Project/Background Information

2.1 Identification of Project & Project Proponent
Amines & Plasticizers Limited (APL), incorporated in the year 1973 as a Public Limited
Company, registered under the Indian Companies Act of 1956 and started manufacturing in the year
1974, having its Corporate Office in Mumbai, India and manufacturing facilities in Navi Mumbai,
is the pioneer and one of the largest producers of Ethanolamines, Alkyl Alkanolamines, Morpholine
Derivatives like NMMO 50% & Gas Treating Solvents in India. APL has also now diversified its
activities into producing various Specialty Ethoxylates and Propoxylates, Block polymers and Co-
Polymers of EO and PO besides Fatty Alcohol Ethoxylates and Propoxylates, PPG‟s (of various
molecular weights like 425, 900, 1020, 2000 & 4000), Cement Grinding Aids, TIPA 85%, DEIPA
85%, Phenoxyethanol of High Purity and Oil field Chemicals such as H2S scavengers,
Demulsifiers, Acid Corrosion Inhibitors, Flow improvers / Pour point Depressants for Crude oil as
well as Lube oil, Bactericides, Emulsifiers & Mud Surfactant, Dispersant for Oil spills etc.

APL is an ISO-9001:2015, ISO-14001-2015 & ISO-45001-2018 certified company.

The Ethanolamines Plant was set up in the year 1973 under Technical Collaboration with the
erstwhile Napthachemie, France (now a part of British Petroleum) and Plant Engineering was done
by Ralph M. Parsons, USA. For all other products, the Company has developed the technologies
based on its own in house R & D.

The company is global supplier of organic chemicals used in Oil Refineries, Natural Gas Plants,
Ammonia Plants, Petrochemical Plants, Pharmaceuticals, Textiles, Oil Field Chemicals &
Cosmetics etc.

In the field of Ethanolamines and Alkyl Alkanolamines APL is serving approximately 75-80% of
the total demand of the Indian Market and is regularly exporting its products to over 50 countries
globally including USA, Canada, Germany, New Zealand, South Korea, South East Asia, Japan,
Australia and the Middle East countries etc. APL pioneered the manufacturing of Methyl
Diethanolamine (MDEA) in India, an Ethylene Oxide derivative for which APL was rewarded the
highest Award by the Government of India.

APL has a dedicated team of Engineers / Chemists providing a range of Gas Treating Technologies
/ Services to Refineries, Natural Gas Plants and Ammonia Plants etc. in India and overseas.

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In the field of Plasticizers, APL manufactures a wide range of products which include Phthalates,
Sebacates, Trimellitates, Acetates, Maleates etc.
APL can also custom manufacture a range of Esters / Plasticizers to cater to specific customer‟s
needs.

APL has also pioneered the manufacturing of Morpholines & Alkyl Morpholines in India. It is the
world‟s third largest producer of N-Methyl Morpholine Oxide, which is the preferred solvent used
for the manufacture of Viscose Staple Fibre by the Solvent Spun Process. APL‟s range of Alkyl
Morpholines includes Acetyl, Formyl, Methyl, Ethyl, Hydroxy Ethyl Morpholines etc.

Over the years, the APL Group has forayed into a wide range of industries, which include,
Information Technology, Engineering & Fabrication Services, Oil Field Chemicals, Textile
Auxiliary Chemicals, Pharmaceutical Intermediates, Industrial Gases, Realty etc.

APL has also set-up Plasticizer Plants in India and is currently working on a project for a Viscose
Rayon manufacturer for the recovery, regeneration and purification of solvent in the new “Solvent
Spun Process”. At APL, where growth maintaining service and quality are a way of life, we
constantly look forward to expanding our operations, both within India and abroad with suitable
two way transfer of technology and product.
2.2. Brief description of nature of project
The project is for enhanced production capacity of synthetic organic chemicals from existing 1730
MT/M to 2730 MT/M. The expansion will be done by changing existing production quantity.

2.3 Need for the project & its importance to the country or region.

The company is manufacturing Synthetic Organic Chemicals & also would continue to
manufacture same in future. Due to technology development & market demand of chemicals, the
company is doing expansion to capture this market demand of its products, so that it can supply as
per market needs.
Company‟s Vision, since inception, has been to focus on Specialty Chemical Industry and to be
recognized globally as a reliable producer of Specialty Chemicals. APL strive towards our mission
of Customer‟s total Satisfaction, by delivering quality products and services worldwide, which will
help us to become one of the established and most reliable and most reputed suppliers of Amines &
Specialty Chemicals.

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Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

Amines & Plasticizers will focus on the following:

 Continual growth in business over previous year.

 Development of Quality products, new technologies to keep pace with the trend of
globalization.
 Maintenance of safe and healthy work environment in all its plants and offices.
 Optimum utilization of physical, material & technological resources.
2.4 Demand Supply Gap

 Import Vs. Indigenous production

Innovative products with the environmentally greener processes and fast system solutions
enabled us to expand further to occupy domestic market. The products list widened with
domestic requirement and company became market.
Export & Economic Feasibility
The company have new export order in hands, thereof it will help to the Government to
generate foreign currency.
Owing to the plant expansion, the company will recruit more workers and people will get
the employment, who are belongs to the below poverty line. Also the company is starting
CSR activity for needy people.
2.5 Import vs indigenous production

Except raw material Morpholine no other raw materials are not imported.

2.6 Export Possibility

The company is already exporting its range of products. The company aims to further generate
significant export revenues from its activities thereby earning valuable foreign exchange for the
country.
2.7 Domestic/export Markets

The products of APL will be sold in local market & international market.

Highlights of the proposed project are:

 The proposed production capacity is enhancement project with existing products and is located
in the TTC industrial area, Turbe, Navi Mumbai.

 The project activity will not involve creation of new infrastructure for the proposed expansion.
Since the proposed expansion will be achieved within the existing manufacturing plant located
at Plot D-21/21 A, no new land is required.

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 The ETP of 240 CMD capacity with primary treatment, secondary, tertiary treatment schemes.

 The unit is located in TTC industrial area, Turbe, Navi Mumbai which provides a good
infrastructure for the supply of water, power and transportation facility.
2.8 Employment generation (Direct & Indirect) due to the project
Present man power employed by the industry is 193 people .There will additional 34 no. of man
power required in proposed expansion. So after expansion total 227 Nos. of employees will be
employed.

Applicability for Environmental Clearance:

The proposed expansion project of M/s Amines and Plasticizers Ltd. comes under the project
activity Synthetic Organic Chemicals– 5(f) category B, as per the “EIA Notification No. S.O.1533
(E)” dated 14th September 2006 & amendments till date.

3. Project Description

3.1 Type of project including interlinked and interdependent projects, if any.

The proposed expansion project is for enhanced production of Synthetic Organic Chemicals. There
is no interlinked or interdependent project as such.

3.2 Location (map showing general location, specific location, project boundary & project site
layout) with coordinates.

Figure 1: Google Earth – Specific location & Plot boundary corners

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 M/s Amines and Plasticizers Ltd
Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

Table 1: Latitude & Longitude of Project Plot

Project plot corner
(Direction w.r.t. Latitude Longitude
center point)
1 NW 19° 4' 19.48" N 73° 1' 49.82" E
2 NE 19° 4' 20.54" N 73° 1' 56.92" E
3 NE 19° 4' 18.88" N 73° 2' 0.25" E
4 SE 19° 4' 10.12" N 73° 1' 56.81" E
5 SW 19° 4' 9.40" N 73° 1' 51.41" E

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Figure 3: Plot Layout
 M/s Amines and Plasticizers Ltd
Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

3.3. Details of Site Alternatives:

Proposed activity is a production capacity expansion of the existing unit located at Plot D-21/21 A,
TTC Industrial Area, Turbhe, Navi Mumbai. Total plot area is 73315 sq. m. with built up area of
12701.8 sq. m. Proposed expansion will include additional infrastructural development; and built
up area will be 14983.62 sq. m. Now since there is no requirement of any new/additional land
hence, no alternative sites were considered for the proposed expansion project.

3.4 Size or Magnitude of Operation:

The project is for the expansion of production capacity from 1730 MT/M to 2730 MT/M. The
detailed existing & proposed product list along with quantities is attached as Annexure – I.

3.5 Project description with process details:

Brief Manufacturing Process of Ethyl Monoethanolamine (EMEA)

Stage 1: Reaction
Stage 1- REACTION
Ethyl To be used in
Ethylene Oxide 0.5 kg 1.042 kg
Ethanoalmine stage 2
Mono Ethyl
Unreacted Mono
Amine (MEA) 5.125 kg To be used in
Ethyl Amine 4.125 kg
70% From stage 2
REACTION (MEA)
Stage 3
Fresh Mono
To be used in
Ethyl Amine 1.54 kg Water 2.0 kg
stage 2
(MEA) 70%
Total 7.165 kg Total 7.165 kg

Stage 2 –Recovery

Stage 2- RECOVERY
Ethyl
1.042 kg Top Remark
Ethanoalmine
Unreacted Mono Recovered Mono To be used in
Ethyl Amine 4.125 kg Ethyl Amine 4.125 kg stage 3
(MEA) RECOVERY (MEA)
To be used in
Water 2.0 kg Water 1.0 kg
stage 3
Bottom
Ethyl To be used in
1.04 kg
Ethanoalmine stage 4
To be used in
Water 1 kg
stage 4
Total 7.165 kg Total 7.165 kg

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Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

Stage 3 - MEA Absorption

Top
Recovered Mono
Ethyl Amine To be used in
Ethyl Amine 4.125 kg ABSORPTION 5.125 kg
Solution Next batch
(MEA)
Water 1.0 kg
Total 5.125 kg Total 5.125 kg

Stage 4 – Evaporator – 1
Ethyl Ethyl To be used in
1.042 kg 1.042 kg
Ethanolamines Ethanolamines stage 5
Water 1 kg EVAPORATOR 1 Water 1.0 kg To ETP

Total 2.042kg Total 2.042 kg

Stage 5 – Evaporator – 2 & Dryer

Ethyl
1.042 kg Top
Ethanolamines
To be used in
Water 1 kg Water 1 kg
EVAPORATOR-2 & DRYER Next batch

Bottom
Crude Ethyl To be used in
Total 2.042 Kg 1.042 kg
Ethanolamines stage 6
Total 2.042 Kg

Stage 6 – Purification – EMEA

Crude Ethyl
1.042 kg Top
Ethanolamines
Pure Ethyl
1 kg Final Product
Ethanolamines
DISTILLATION Total 1 kg

Bottom
Ethyl Saleable
Total 1.042 kg Ethanolamines 0.42 kg Polyethanolamine
HB s
Total 0.42 kg

Conclusion – Reuse - EMEA production per month = 750000 kg

Effluent high COD
Effluent from Evaporator-1 Stage = 600 x 24 = 14400 kg

RAW MATERIAL for One Day Water

DM Water 14400 Kg 14400
Ethylene Oxide 3600 Kg ---
Mono Ethyl Amine 70% 11200 Kg 3360
Total water from per Day 17760

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STEP I:
Reaction Scheme:

C2H5NH2 + C2H4O C2H5NH-CH2-CH2-OH

MONO ETHYL AMINE ETHYLENE OXIDE ETHYL MONO ETHANOLAMINE

(MEA) (EO) (EMEA)
Mol wt-45 Mol wt-44 Mol wt-89
1 mole 1 mole 1 mole

Brief Manufacturing Description

The two materials Ethylene Oxide and Mono Ethyl Amine in an aqueous solution are continuously
charged into the reactor under carefully controlled conditions of temperature, pressure and
composition.

The resulting product of reaction contains a mixture of the Ethyl Ethanolamine‟s, water and excess
Mono Ethyl Amine. This is sent through a series of towers where the excess Mono Ethyl Amine
and the water contents are removed progressively and finally a dehydrated mixture of the amines
together with some polyamines is obtained. The dehydrated product is then sent into another series
of towers where Ethyl Monoethanolamine is isolated from the mixture by means of controlled
fractional distillation. The isolated product stored in intermediate tank is checked for quality and
then sent to the product storage tank.

Raw Materials Required

The detailed raw material list is attached as Annexure – II.

 Source of the Raw Material: Local
 Marketing Area of the Finished Product: Local
 Mode of Transport of Raw material and Finished Products: By Ship/ Road
3.6 Resource optimization/recycling and reused envisaged in the project, if any, should be
briefly outlined.

The proposed project envisages resources optimization measures such as,

 75 CMD water will be recycled back to plant.

3.7 Availability of water, its source, Energy/Power requirement

3.8.1. Water Requirement
 Existing water consumption: 260 m3/day

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 After Expansion water consumption: 562 m3

 Source: MIDC: Project proponent has been given water permission by MIDC.

Particulars Consumption (CMD) Loss (CMD) Effluent (CMD)

Water
Existing Proposed Total Existing Proposed Total Existing Proposed Total
Requirement
Domestic 15 5 20 - - - 15 5 20
Industrial
80 40 120 20 10 30 60 30 90
Process
Cooling
75 90 165 60 70 130 15 20 35
Tower

Boiler 50 60 110 45 55 100 5 5 10

Green Belt
40 107 147 40 107 147 0 0 0
Maintenance
Total 260 302 562 165 242 407 95 60 155

Note:
The effluent after expansion will be reused within premises.
3.8.2. Power Requirement:
 Existing connected load: 1492 KW, Total connected load after expansion: 1992 KW
 Source: MSEDCL
3.8 Quantity of wastes to be generated (liquid & solid) & scheme for their
management/disposal
3.9.1. Liquid (Effluent)
 Total effluent generated : 155 CMD
 Recycle water : 75 CMD
 To CETP : 80 CMD

9.9.2. Solid Waste Generation

 In operational phase of project different type of solid waste will be generated. The
details of the solid wastes are summarized in Table No. 1 Salient features of the project.
3.10. Schematic Representation of the Feasibility Drawing of EIA

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RESOURCE CONSUMPTION POWER CONSUMPTION

(WATER)

RAW MATERIAL

PRODUCTION ACTIVITY

WASTE GENERATION FINISHED PRODUCTS

POLLUTION
EMPLOYMENT MARKET
ABATEMENT

CLEAN
ECONOMY
ENVIRONMENT

4. Site Analysis

4.1. Connectivity: The project is located in TTC Industrial area. Site is easily accessible by MIDC
internal road network further connected to Badlapur Road. Nearest Railway Station: Turbe at ≅ 2.5
km from the project site (Aerial distance).

Location and Access: The industrial area is centrally located and easily accessible through all
possible modes of transport. Road: The entire industrial area is well connected by MIDC internal
roads. Available Road Network: Internal MIDC road plies adjoining to the project plot.

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4.2. Land Form, Land use and Land Ownership:

The Project location & the surrounding environs being located in the notified industrial area
prevails industrial type of land use form.

4.3. Physiography
Physiographically, Navi Mumbai region can be divided into three divisions, viz, (i) The Upland, (ii)
The level land plains and (iii) the coastal zone (The low lying areas).

[Link] land use pattern:

The proposed project is located in the notified industrial area which has been developed for
industrial development. The existing land use pattern in the 10 km radial distance of the project site
comprises of Industrial, human habitations/settlements, small agricultural/ crop lands land use
classes.

4.5. Existing Infrastructure

Industrial Area (Processing Area): Industrial area available including production building, storage
area, Effluent treatment units etc.

4.6. Soil Classification

According to baseline environmental studies soil texture can be classified as medium to deep black
and reddish soil.

Climatic data from secondary sources

Climatic data is collected using automatic whether station during baseline environmental
monitoring studies; However to validate this data secondary data source – Indian Meteorological
Department (IMD) is considered.

4.7. Social Infrastructure available

In the study area of 10 km there are several towns like Vashi, Sanpada , Turbe, Ghansoli, Khargar
etc, wherein all the necessary facilities like , schools, hospitals, colleges, govt. offices , gram
panchayat offices , emergency control offices etc; are available. Also ZP schools are available in
the nearby small villages around project site.

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5. Planning Brief

5.1. Planning concept (type of industries, facilities, transportation etc) Town & Country
planning/ Development Authority Classification.

M/s Amines & Plasticizers Ltd is located in TTC Industrial area, Turbhe. The total plot area is
73315 sq. m. Since this is an expansion project, existing plot & infrastructures with modifications
& realignment will be used. Additional power supply & water requirement will be availed from
MSEDCL & MIDC respectively.

5.2. Land use planning (Break up along with green belt)

The industry will be set up at existing site at TTC Industrial Area. The land is developed as an
Industrial Area and the land use will be industrial type. No cultivated land or forest land will be
utilized for the proposed unit.
Area Details Existing Proposed Total
Total Plot Area 73315 -- 73315
Built Up Area 12701.80 2281.82 14983.62
Green Belt
27413.49 1912.51 29326
Area
Parking 2793.17 4539.41 7332.58

5.3. Assessment of Infrastructure demand (Physical & Social).

The major physical infrastructure like road, water supply is provided by MIDC. The electricity will
be supplied by MSEDCL.
The industrial infrastructure will be constructed after grant of EC. Additionally new canteen and
restrooms will be constructed for employees as s part of social infrastructure.
5.5. Amenities / Facilities
Basic amenities like road, electricity, process water are available at site. The drinking water is
provided by purification of water by RO purification unit. In the plant personal hygiene facilities
are provided to workers as per the rule.
In the industry all necessary safety and firefighting equipment‟s like Hydrant, Sprinkler, Detector
System, & Fire Extinguishers are available in case of emergency.

6. Proposed Infrastructure

1.1. Industrial Area (Processing Area): Production building, storage area, Effluent treatment
units etc.
6.2 . Residential Area (Non Processing Area): Not applicable.

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6.3 . Green Belt: Existing green belt: 27413.49 sq. m, Proposed green belt: 1912.51 sq. m
6.4 . Social Infrastructure
Streetlights: MIDC has been already provided street lighting facility in the area, which are
adequate.

Telecommunication Facility / Connectivity: Fax, telex, email and Internet facilities are
adequately available in the vicinity of project area.

6.5 Connectivity
Road: MIDC has provided asphalt roads with varying widths; these are mainly two lane roads and
raised footpaths on either side of the roads. Hence no additional roads are proposed.

6.6 Drinking Water Management

Source of the Water will be MIDC. The daily water requirement will be around 562 m3/day.
Domestic Waste water will be sent to the ETP via septic tank.
6.7 Sewerage System
The internal storm water drains are channelized through proper drains provided by MIDC.
6.8 Industrial Waste Management
Used / Spent oil, Spent ion exchange Resin, Process Waste (Sodium Sulphate), Chemical sludge
from waste water treatment, Oily sludge Emulsion, Contaminated cotton rags or other cleaning
materials; which will be disposed as mentioned in Table No. 1 Salient features of the project.
6.9 Solid Waste Management
Solid waste management Disposal methods are mentioned in the above Table No. 1 Salient features
of the project.
6.10 Power Requirement & Supply/Source.
Power Requirement:
Existing connected load: 1492 KW,
Total connected load after expansion: 1992 KW
Source: MSEDCL

7. Rehabilitation & Resettlement (R & R) Plan: Not Applicable. The project is located in
notified industrial area.

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 M/s Amines and Plasticizers Ltd
Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

8. Project Schedule & Cost Estimates

The proposed schedule for approval and implementation

Sr.
Description Time Period Cost in %
No
Obtaining all statutory permission with respect to
1 12 Month 20%
factory inclusive of processing fees, etc.
2 Design and Engineering plan 4 Month 10%
3 Expansion Set up 4 Month 60%
4 Training & Commissioning 1 Month 5%
5 Actual Start 1 Month 5%

Project cost: Existing establishment has project cost of 37.23 Cr. Total cost of the project after
expansion will be 60.73 Cr.
For proposed expansion the new infrastructure to be constructed: The necessary required
infrastructure will be erected within the premises on the existing plot.

9. Analysis of proposal (Final Recommendations)

The project will provide employment opportunities to local people and it will increase the living
standard. As the industry has the export market it will add to the net foreign exchange earning of
the country. The industry takes pride in maintaining healthy relationship with the environment by
further improvised technology of effluent treatment plant. The industry is committed to
manufacture and supply of finished products to achieve enhance customer satisfaction by
establishing and maintaining quality management system.

Industry trust on employee‟s strength so management of the industry always promotes and
maintains the safety conditions in and around the workers. The regular medical checkups, safety
training programs, mock drill are being conducted in the industry.

In view of the above points it is concluded that the project proposal will not have any negative
impact on the environment and people on the other hand will have positive impact by improving
the socio economic aspects with employment generation.

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 M/s Amines and Plasticizers Ltd
Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

Annexure I - Product List

Sr.
Production Details (MT/M) Existing Proposed Total
No.
1 Ethanolamines / Alkanolamines 980 750 1730
2 Morpholines and Morpholine Oxide 250 250 500
3 Ethoxylates & Propxylates 500 0 500
Total 1730 1000 2730

Sr. Product Categorized Total

Product Names
No. under (MT/M)
1 Monoethanolamine
2 Diethanolamine
3 Triethanolamine-85%
4 Triethanolamine -Pure
5 N-Methylethanolamine
6 Methyl Diethanolamine
7 Ethanolamines / Di Methyl Ethanolamine
1730
8 Alkanolamines Di Ethyl Ethanolamine
9 N-Ethylethanolamine
10 Ethyl Diethanolamine
11 N-Propyl Ethanolamine
12 N-Propyl Diethanolamine
13 2-Piperidinoethanol
14 Poly Ethanolamine [Amine Bottoms]
1 Morpholine
2 N- Methyl Morpholine [NMM]
N- Methyl Morpholine Oxide-50% [NMMO-
3
50%]
N- Methyl Morpholine Oxide-60% [NMMO-
4 Morpholines and 60%] 500
Morpholine Oxide
5 N-Ethyl Morpholine
6 N-Formyl Morpholine
Hydroxy Ethyl Morpholine [2-
7
Morpholinoethanol]
8 N-2-Hydroxy Ethyl Pyrrolidine
1 Triisopropanolamine solution 85 % (TIPA 85 %)
Di Ethyl isopropanolamine solution 85 %
2
Ethoxylates & (DEIPA 85 %)
500
3 Propoxylates Di Butyl Ethanolamine (DBEA)
4 2 Phenoxy Ethanol
5 Tertiary Butyl Diethanolamine (TBDA)

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 M/s Amines and Plasticizers Ltd
Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

Sr. Product Categorized Total

Product Names
No. under (MT/M)
6 Butyl Di Isopropanolamine (BDIPA)
7 Polypropylene / Polyethylene Glycol
8 Block Co Polymers
2730 MT/M

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 M/s Amines and Plasticizers Ltd
Plot No. D-21/21 A, TTC Industrial Area, Turbhe, Navi Mumbai

Annexure II - List of Raw Materials

Sr. Maximum Quantity Total Consumption

Raw Material Storage Availability Mode of Transport
No. of Storage in MT MT/month

1 Ethylene oxide 50 1050 Tank Local By road

2 Propylene oxide 50 150 Tank Local By road
3 Formaldehyde 30 330 Tank Local By road
4 Formic acid 30 210 Tank Local By road
5 Hydrogen peroxide 30 240 Tank Local By road
6 Caustic Lye 30 60 Tank Local By road
7 Sulphuric Acid 10 30 Tank Local By road
8 Liquor Ammonia 30 15 Tank Local By road
By road/
9 Morpholine 100 350 Tank Local / Import
By Seaway
10 Mono Methyl Amine 120 750 Tank Local By road
11 Mono Ethyl Amine 125 150 Tank Local By road
12 Ethyl Ethanolamine 125 1087.5 Tank Local By road
13 Piperidine 10 20.22 Drums Local By road
14 Methyl Diethanolamine 600 42.6 Tank Local By road
15 Caustic Flakes (3,0,1) 15 13.08 Bags Local By road
16 N Methyl Morpholine 20 214.39 Tank Local By road
Ethyl Monnoethanolamine HB
17 100 42 Tank Local By road
(3,2,1)
18 Diethanolamine 50 1749 Tank Local By road
19 Methanol 10 1.95 Drums Local By road
20 Di-Butyl Amine 10 119.25 Tank Local By road
21 Phenol 20 113.1 Drums Local By road
22 Tertiary Butyl Amine 10 85.5 Drums Local By road

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