Safe Work Analysis for Hydrostatic Testing
Safe Work Analysis for Hydrostatic Testing
Permission Number
NUMBER OF CERTIFICATES
N° ATS: 1 WORK
ASSOCIATED SUPPORT
ASSOCIATES
WORK CENTER:
MULALO PLANT
To carry out the safe work analysis, take into account the identification of the hazards associated with the activity.
2. HAZARD IDENTIFICATION
AREA CONDITIONS (Mark with an (X))
PHYSICS SAFETY CONDITIONS
Mechanical (elements or parts of machines, tools,
X Noise (Impact, intermittent, continuous) X equipment, parts to work on, projected materials, solids or Organic and/or inorganic powders
fluids)
Vibration (whole body, segmental) X Locative (Slippery/Falls, conditions of order and cleanliness) X Liquids (fog, dew)
Extreme temperatures (heat or cold) X Technological (explosion, leak spill, fire) Gases and vapors
Parasites Collapse
Fluids or excrement
Comprehensive Management
3. DOES THIS WORK REQUIRE LOCK OUT/TAG OUT (LO/TO)? IF X NO If so, complete the section below.
Piece to isolate: Flanje Ciego(FC), Válvula(V), Tubería para Aislar(TA), Switch(SW), Breaker(BR), Pin(P), Otra Pieza Mecánica para Asegurar(PMA).
4. JOB ANALYSIS
Make sure that all the required steps to complete the work are included in the list.
SEQUENCE HAZARD IDENTIFICATION AND ACTIONS OR CONTROLS RESPONSIBLE
CONSEQUENCES
ORDERED STEPS RISKS REQUIRED (CARGO)
2. Tool transfer
Safe lifting of loads and
and materials.
Biomechanical postural hygiene Coordinador HSE - Marcela Lara
osteomuscular injuries, dislocations, 3. breaks are taken before starting ING Jonnatan Duarte
Mobilize materials and
Manual handling of loads spasms works and during Julio Garcia Technical Institute
tools used
repetitive movement 4. Use of mechanical aids if required. Mikayah Ayala Quality
during work, location
of teams on sites
specific.
Hoses, pressure gauges,
water pumps, compressor
hose.
Physical
HSE Coordinator - Marcela Lara
Permanent use of hearing protection.
Headache, auditory discomfort, ING Jonnatan Duarte
Noise exposure 2 minimize the exposure time.
dizziness Tec Julio Garcia
Mikayah Ayala Quality
Comprehensive Management
Safety conditions
Transit on the road respecting the HSE Coordinator - Marcela Lara
Runover, trapping
signaling and at 10 km/h ING Jonnatan Duarte
Traffic accidents blows, contusions, fractures, damages
to third parties 2. Follow safety regulations Julio Garcia Technical Institute
Quality Mikayah Ayala
Safety conditions
Transit through the road respecting the
runover, entrapment
Traffic accident signaling and at 10 km/h
blows, bruises, fractures, damages COORD, HSE COLLABORATORS
Tank truck entering with water to third parties 2. Follow safety regulations
8. Signage and
delimitation of the area to
to work
Physical
HSE Coordinator - Marcela Lara
Permanent use of hearing protection.
Headache, auditory discomfort, ING Jonnatan Duarte
Exposure to noise minimize exposure time.
dizziness Tec Julio Garcia
Quality Mikayah Ayala
Physical
HSE Coordinator - Marcela Lara
injuries of different types of and
Poor lighting during the Use of lighting fixtures, electric plant, ING Jonnatan Duarte
severity, loss of sharpness
development of night work Julio Garcia Technical Institute
visual.
Mikayah Ayala Quality
I declare that I have read and understood the dangers, the risks, and especially the control measures that will be implemented before and during the work we are going to carry out, to ensure a job.
Sure. My commitment is: At all times I will check my own safety and that of my coworkers. I will timely report any dangerous situation and will always respect,
with discipline the established procedures and standards. Ensure the care and protection of environmental conditions.
N° DOCUMENTO NAMES CARGO ARL SIGNATURE
Signal the high noise level areas. Respect preventive signage and area demarcation
Take active breaks where you rest from exposure to noise. Use of security guards for rotating equipment
Exposure to high Make proper use of hearing protection, according to the noise level. Proper use of work clothing and personal protective equipment
noise levels
If auditory discomfort is detected, remove the affected person from the area and refer them. Avoid wearing loose garments, rings, chains, hair, string badges, among others.
Noise care entry. Traps, others.
blows, injuries to
Mechanic
people
Preventive maintenance of equipment burns Exert the correct force on parts or pieces
Before entering the area, confirm the activities with operations personnel.
Use the equipment and tools for the purposes they are designed for.
Loss of to carry out.
audition
hearing loss Use of PPE (helmet, goggles, protective gear, safety boots, hearing protection and
Use equipment with good maintenance conditions
long sleeve shirt and standard pants
Shocks to Hygienic measurements of lighting Do not position yourself in the danger zone
Lighting people
deficiency runovers
injuries Installation of additional lighting Share the instructions for the activities to be carried out.
Vibration-damping grips to reduce worker exposure Qualified and certified personnel to carry out the activity
Vibration (body Injuries
whole Musculoskeletal Anti-vibration Gloves To abide by the limits of safe, restricted, or technical approach
segmentary case
Staff rotation, active breaks, correct work postures De-energize the system
Install mechanisms to obtain shaded work areas if possible. Electric arc, use enclosing materials that are resistant to electric arc.
direct contact and
indirect Know and respect the standardized minimum safety distances set by the
Have a hydration point and hydrate frequently.
RETIE.
Exposure to Use of solar blockers Signaling minimum distances and tension.
sun rays and
highs
Use of appropriate personal protective equipment for the activity (helmet)
temperatures Take active breaks and/or rotate personnel.
dielectric, safety glasses, dielectric boots, and safety clothing.
(heat), blow of
heat affected at the nearest medical care center. and notify immediately to
dehydration Mandatory use of PPE required in the workplace. Use of work clothing. ECP operations.
Temperatures
(long sleeve shirt) and hood, use the designed and suitable pathways
extremes (heat or fatigue, tiredness.
cold) Physical-(Stress marked for transit.
thermal-
Hypothermia Wear clothing (jackets) in low temperatures to help balance. Having competent personnel for the work
the body temperature.
If dehydration or impairment of the person is detected, rehydrate with oral serum. Always use pliers, cables, and grounding and connection devices.
perform initial medical assessment, refer to medical center if necessary. equipotential designed for the purpose, properly approved and specified
Check all the features of the grounding application, and take into
Disclosure of safety data sheets for refined products consider the possibility of using blocking systems and positive verification in
those places where greater security is needed
Visual inspection of the Tank (Sheets, Roof, Drains, and Surfaces). Use of 100% cotton clothing
Electric (high or
Ensure availability to work, communicate first with operations. low voltage Mark the work area to avoid unauthorized personnel in the activities.
Check for interference with other jobs. Change your clothes or shoes if they get wet.
Pressure
atmospheric Activate MEDEVAC in case of worker injury Use of dielectric safety boots, dielectric gloves
(normal, adjusted)
Coordinate the activities with the work team to receive and deliver the Know the voltage and frequency levels to which you can be exposed.
systems and equipment in the field. to take the necessary precautions
Think about how you are going to choose and use your tools,
Use of personal protective equipment (helmet; glasses; safety boots and
analysis equipment and personal protective equipment before starting
work clothes
to work
Do not assume that there is no danger simply because the voltage is low. Connect to
Recognition and inspection of the area.
earth all surfaces.
Maintain order and cleanliness in the area. Never work alone on a live circuit.
To make known the risks posed by climate changes and that can
Adjust areas
affect the staff.
storage
surface of
Suspend activities due to the presence of rain or announcement of electrical storms. Use the designed, suitable, and marked pathways for transit.
work
(irregularities,
Grounding and shielding systems. sliding, Mandatory use of PPE required in the work area.
Locative
with a difference of
level)
Electric shock, conditions of Do not lean on unstable, uneven, or slippery surfaces, wet or
Storms Installation of lightning rods.
direct contact order and cleanliness,
unsafe.
electric
indirect YO object falls
use of personal protective equipment (helmet, glasses, boots, safety clothing and
While you move, observe the path you walk on.
winter suit) .
Stop activities until further notice. Pre-use inspection of Fall Protection Equipment
In case of emergency, provide first aid, and transfer the affected person to the
closest medical attention center and notify operations immediately Fill out the self-report of health conditions
ECP. Jobs in Falls differently
Heights level
Earthquake Locate safe earthquake zone, triangle of life Take into account the requirement for clarity
Wounds, injuries,
Earthquake
entrapments Hold a valid safe work at heights course according to level
Public Follow the recommendations of the volunteers, head to the meeting point
required
Adopt appropriate ergonomic postures for the activities to be carried out.
To carry out hot work in the dock, tank body, or roof of
tank the area must deliver monitoring to operator
Avoid prolonged static postural overload.
Postures
prolonged Perform active pauses or stretching and warming-up exercises for at least 5 minutes.
maintained for every 2 hours of continuous work. Carry out permanent sampling by the certified person and keep a record, In
forced, anti In the event that monitoring records levels of LEL, suspend activities of
Injuries
gravitational Lift objects according to allowed weight no more than 25 kilograms for men. immediate, and inform immediate supervisor
Musculoskeletal
Movement 12.5 kilogram woman
cas
repetitive
efforts Stabilize the load before moving it Minimize the generation of chips within the dikes of the tanks.
lifting if necessary to use partitions, wet the ground, have
load manual forced ventilation
Do not manually move the load with outstretched arms
Use aids or mechanical means for weights exceeding the allowed limits.
Do not place yourself in the danger zone, blind spots In the event of a fire and according to the degree of the event, it
the fire brigade of the plant will be activated, otherwise it will be addressed
with the available resources in the area and the brigade that has been formed
Travel management
in the team.
Vehicle inspection
Use of mask with filter for organic vapors, nitrile gloves, suit for
Having a certified person to carry out gas monitoring
liquid penetration protection
Carry out the cleaning and washing of the affected area (oleophilic fabric; shovel; plastic shovel;
red bags and biodegradable soap biodex according to the magnitude of
Carry out the quantitative gas monitoring of gas concentrations.
event proceeds to clean the area or otherwise activate the response team
discharges from the plant to address the event and inform ECP
Organic powders
or inorganic,
Gases and vapors, Have equipment for measuring hazardous atmospheres and verify that the monitor
the gas is calibrated and the battery is charged. Always have a spill kit available for cleaning in the areas.
metallic humus, affected parties to have, if possible, plastic shovels, oleophilic fabric, buckets or
non-metals, mugs, red bags
material Having a certified person for gas monitoring.
particular
Inhalation of Carry out quantitative gas monitoring of gas concentrations.
Do not use cell phones or equipment or tools that produce sparks. Use
vapor determine frequency periods for measuring parameters during the
Class 1 Division 1 equipment, intrinsically safe.
organics execution of work that may generate a hot spot.
Intoxication
dizziness In case the permitted levels are exceeded, should activities be suspended or not?
Availability of firefighting equipment and foam from the plant.
pains of enter the area
head
faintings
In case of feeling sleepy, dizzy, headache, or general discomfort, report it.
immediately inform the direct supervisor and leave the area; provide first aid for Availability of contingency equipment and personal protective gear.
personal competent and, if necessary, transfer to the nearest medical center.
Make available and disseminate the Material Safety Data Sheet (MSDS) of the product to the
Application of the PDE and the Medevac in case of fire or explosion
workers.
Irritation of the Proper use of PPE for the task (nitrile gloves, waterproof boots,
Identify wind direction.
skin Liquid penetration protective suit
Second-degree burns
and level 3 In case of contact with skin and eyes, use the shower, eye wash. Check wind direction using a weather vane