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Safe Work Analysis for Hydrostatic Testing

The document outlines a Safe Work Analysis (SWA) for a hydrostatic test at the Mulalo Plant, detailing the job description, hazard identification, and required safety measures. It includes a comprehensive list of potential hazards, necessary personal protective equipment (PPE), and actions to mitigate risks associated with the work. The analysis emphasizes the importance of following safety protocols and ensuring proper training for all personnel involved.

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0% found this document useful (0 votes)
5 views10 pages

Safe Work Analysis for Hydrostatic Testing

The document outlines a Safe Work Analysis (SWA) for a hydrostatic test at the Mulalo Plant, detailing the job description, hazard identification, and required safety measures. It includes a comprehensive list of potential hazards, necessary personal protective equipment (PPE), and actions to mitigate risks associated with the work. The analysis emphasizes the importance of following safety protocols and ensuring proper training for all personnel involved.

Translated by

ScribdTranslations
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4

1. LUGAR, FECHAS DE EJECUCIÓN Y DESCRIPCIÓN DE LA ACTIVIDAD

BIOMAX S.A. GNE SOLUTIONS S.A.S. CONTRACTOR: X COMPANY: PREM INDUSTRY

Permission Number
NUMBER OF CERTIFICATES
N° ATS: 1 WORK
ASSOCIATED SUPPORT
ASSOCIATES
WORK CENTER:
MULALO PLANT

WORKPLACE: RECEIPT, MEASUREMENT AND FILTRATION HUT START DATE: 14-Feb-23


END DATE:
Job description to be performed: HYDROSTATIC TEST

To carry out the safe work analysis, take into account the identification of the hazards associated with the activity.
2. HAZARD IDENTIFICATION
AREA CONDITIONS (Mark with an (X))
PHYSICS SAFETY CONDITIONS
Mechanical (elements or parts of machines, tools,
X Noise (Impact, intermittent, continuous) X equipment, parts to work on, projected materials, solids or Organic and/or inorganic powders
fluids)

X Lighting (excess or deficiency) X Electric (high or low voltage) Fibers

Vibration (whole body, segmental) X Locative (Slippery/Falls, conditions of order and cleanliness) X Liquids (fog, dew)

Extreme temperatures (heat or cold) X Technological (explosion, leak spill, fire) Gases and vapors

X Atmospheric pressures (normal, adjusted) Traffic accidents Metallic, non-metallic humus

Ionizing Radiations (X-rays, gamma,


Public (robberies, assaults, hold-ups, public order attacks) Particulate matter
beta, alpha)

Non-ionizing radiations (UV, laser) Work at heights


BIOLOGICALS NATURAL PHENOMENA BIOMECHANICAL
Postures (prolonged maintained, forced maintained, anti
X Virus X Earthquake
gravitational)

Bacteria Earthquake Efforts

Mushrooms Gale Repetitive movement

Rickettsias X Flood Manual handling of loads

Parasites Collapse

X Stings - Bites X Precipitation (rain, hail, frost)

Fluids or excrement
Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4

3. DOES THIS WORK REQUIRE LOCK OUT/TAG OUT (LO/TO)? IF X NO If so, complete the section below.

Piece to isolate: Flanje Ciego(FC), Válvula(V), Tubería para Aislar(TA), Switch(SW), Breaker(BR), Pin(P), Otra Pieza Mecánica para Asegurar(PMA).

Status/Position: Cerrado(C), Abierto(A), Halado(H), Instalado(I), Off(Off), On(On).

4. JOB ANALYSIS
Make sure that all the required steps to complete the work are included in the list.
SEQUENCE HAZARD IDENTIFICATION AND ACTIONS OR CONTROLS RESPONSIBLE
CONSEQUENCES
ORDERED STEPS RISKS REQUIRED (CARGO)

1. Use of PPE, high-top boots, shirt


long sleeve.
2. Inspect the work area before
It can cause harm to health such as Coordinador HSE - Marcela Lara
iniciar las labores, verificar la ausencia de
Biological infection, allergy or toxicity due to ING Jonnatan Duarte
wild animals (dangerous and/or
Virus, bacteria, fungi, bites pinches, bites, cuts, Julio Garcia Tech
venomous).
erosions, splashes. Mikayah Ayala Quality
3. Allergy identification report,
medevac

1. Identify the area where


the work will be done
HSE Coordinator - Marcela Lara
Pre-visit to identify Physical Use of the protective element
Loss of hearing ability, ING Jonnatan Duarte
the associated risks in the Impact noise, intermittent and continuous auditory permanently
hearing loss, stress, headache. Julio Garcia Tec
area during work (use of water pump) during the work
Mikayah Ayala Quality

1. Identification of the area


2. Follow safety rules (walk on)
Safety conditions
the defined areas, no use of equipment
mobiles, do not run HSE Coordinator - Marcela Lara
Locative risk Falls from the same to a different level,
3. Report on conditions that generate ING Jonnatan Duarte
blows, contusions, fractures and
any type of risk during the Tec Julio Garcia
Presence of obstacles, terrain hematomas.
displacement. Mikayah Ayala Quality
irregular, inclined and damp
4. Interrupt work in case of rain
5. Establish interface with companies
simultaneous to the work.

1. Transfer of equipment and tools by


transport vehicle medium, ensuring
that there are no falling objects.
2. Transfer of equipment with assistance
HSE Coordinator - Marcela Lara
Mechanic Falling objects, crushing, ING Jonnatan Duarte
Mechanical management of machines and equipment mechanics.
entrapment, bruises Tec Julio Garcia
Quality Mikayah Ayala

Mechanic A technician is available for coordination of HSE Coordinator - Marcela Lara


Run over, entrapment movements and displacements, ING Jonnatan Duarte
Personal, vehicles, and machinery in blows, bruises, fractures keep a first aid kit in the area Tec Julio Garcia
the workplace. aid, Mikayah Ayala Quality

2. Tool transfer
Safe lifting of loads and
and materials.
Biomechanical postural hygiene Coordinador HSE - Marcela Lara
osteomuscular injuries, dislocations, 3. breaks are taken before starting ING Jonnatan Duarte
Mobilize materials and
Manual handling of loads spasms works and during Julio Garcia Technical Institute
tools used
repetitive movement 4. Use of mechanical aids if required. Mikayah Ayala Quality
during work, location
of teams on sites
specific.
Hoses, pressure gauges,
water pumps, compressor
hose.

Physical
HSE Coordinator - Marcela Lara
Permanent use of hearing protection.
Headache, auditory discomfort, ING Jonnatan Duarte
Noise exposure 2 minimize the exposure time.
dizziness Tec Julio Garcia
Mikayah Ayala Quality
Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4

Safety conditions
Transit on the road respecting the HSE Coordinator - Marcela Lara
Runover, trapping
signaling and at 10 km/h ING Jonnatan Duarte
Traffic accidents blows, contusions, fractures, damages
to third parties 2. Follow safety regulations Julio Garcia Technical Institute
Quality Mikayah Ayala

Biomechanical Active breaks, ING Jonnatan Duarte


Low back pain, muscle pain,
2. Adopt appropriate postures Julio Garcia Tech
lumbar columns
Maintained posture 3. Rest between tasks Mikayah Ayala Quality
3. Document review
QAQC part, Prior test
hydrostatic

Psychosocial Stress, mental exhaustion, Interact positively ING Jonnatan Duarte


Assertive communication Tec Julio Garcia
Task conditions 3. Execution period of the tasks Mikayah Ayala Quality

Biomechanical Active breaks, ING Jonnatan Duarte


Low back pain, muscle pain,
2. Adopt proper postures Tec Julio Garcia
lumbar columns
Maintained posture 3. Break between tasks Mikayah Ayala Quality
4. Disclosure of the
testing procedure
hydrostatics and approval
of the stakeholders.
Psychosocial Stress, mental exhaustion, Interact positively ING Jonnatan Duarte
2. Assertive communication Tec Julio Garcia
Task conditions 3. Execution period of the tasks Mikayah Ayala Quality

The collaborators have


training and induction of the procedure
Biomechanical
ergonomic
tendinitis, tenosinovitis, dolores
2. safe lifting of loads and hygiene
Posture, manual handling effort muscles of the neck, back, of COORD, HSE COLLABORATORS
postural
loads upper and lower limbs,
3. breaks are taken before starting
repetitive movement
labor and during
4. Use of mechanical aids if required.

Training, induction, and talk


preoperational of proper handling of
tools.
Security conditions
2. identification and reporting of conditions
6. Location of tanks
Blows, crushing, fracture, unsure.
water supply Equipment and elements to handle COORD, HSE COLLABORATORS
injuries, cuts 4. Use of safety boots, gloves and
clothing without exposing skin.
5 correct equipment storage and
tools.

Safety conditions
Transit through the road respecting the
runover, entrapment
Traffic accident signaling and at 10 km/h
blows, bruises, fractures, damages COORD, HSE COLLABORATORS
Tank truck entering with water to third parties 2. Follow safety regulations

1. Identification of the area


2. Follow safety rules (walk through)
the delineated areas, no use of equipment
mobiles, do not run)
7. Torque verification Security Conditions Falls from one level to another, ING Jonnatan Duarte
3. Report on conditions that generate
of clamps and accessories of bruises, contusions, fractures and Julio Garcia Tech
any kind of risk during the
according to the rating Locative hematomas. Quality Mikayah Ayala
displacement.
4. Interrupt the work in case of rain
5. Establish interface with companies
simultaneous to the work.
Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4

Biomechanical Active breaks, ING Jonnatan Duarte


Pain in the upper limbs 2. Adopt proper postures Julio Garcia Institute
Repetitive movements Mikayah Ayala Quality

8. Signage and
delimitation of the area to
to work

1. Identification of the area


Safety conditions Falls from one level to a different level, ING Jonnatan Duarte
2. Visual signage to prevent entry
blows, contusions, fractures and Tec Julio Garcia
a personal alien to the work.
Locative hematomas. Mikayah Ayala Quality

The collaborators have


training and induction of the procedure
Biomechanical
ergonomic
tendinitis, tenosynovitis, pains
2. safe lifting of loads and hygiene
Posture, effort manual handling of neck muscles, back, of COORD, HSE COLLABORATORS
postural
loads upper and lower limbs,
3. breaks are taken before starting
repetitive movement
work and during
4. Use of mechanical aids if required.

Training, induction, and talk


preoperational of proper management
tools.
Safety conditions
2. identification and reporting of conditions
9. System filling
Blows, crushing, fracture, insecure.
dissolve with water Equipment and items to handle COORD, HSE COLLABORATORS
injuries, cuts 4. Use of safety boots, gloves, and
clothing without exposing skin.
pressure washer
5 correct equipment storage and
tools.

1. Identification of the area


Safety conditions Falls from different levels, ING Jonnatan Duarte
2. Visual signage to prevent entry
blows, bruises, fractures and a personal unrelated to the work.
Tec Julio Garcia
Locative hematomas. Quality Mikayah Ayala

Transfer of equipment and tools by


transport vehicle insurance
that there should be no falling objects.
2. Relocation of equipment with assistance HSE Coordinator - Marcela Lara
Mechanic Falling objects, crushing, ING Jonnatan Duarte
Mechanical handling of machines and equipment
mechanics.
trapping, bruises Tec Julio Garcia
Quality Mikayah Ayala

Mechanic There is a technician for coordination of HSE Coordinator - Marcela Lara


Runover, entrapment movements and displacements, ING Jonnatan Duarte
Personal, vehicles, and machinery in blows, bruises, fractures keep a first aid kit in the area Tec Julio Garcia
the work area. aid, Mikayah Ayala Quality
Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Versión: 4

10. Header installation of


test, accessories Straps,
manometers
motor pumps, compressor 1. Safe lifting of loads and
hose. Biomechanical postural hygiene Coordinador HSE - Marcela Lara
bone and mucosal injuries, dislocations, 3. breaks are taken before starting ING Jonnatan Duarte
Manual handling of loads spasms works and during Tec Julio Garcia
repetitive movement 4. Use of mechanical aids if required. Mikayah Ayala Quality

Physical
HSE Coordinator - Marcela Lara
Permanent use of hearing protection.
Headache, auditory discomfort, ING Jonnatan Duarte
Exposure to noise minimize exposure time.
dizziness Tec Julio Garcia
Quality Mikayah Ayala

1. Transfer of equipment and tools by


transport vehicle means, securing
that no objects fall.
2. Equipment transfer with assistance
HSE Coordinator - Marcela Lara
Mechanic Falling objects, crushing, ING Jonnatan Duarte
Mechanical handling of machines and equipment
mechanics.
entrapment, bruises Tec Julio Garcia
Mikayah Ayala Quality

Mechanic A technician is available for coordination of HSE Coordinator - Marcela Lara


entrapment, blows, contusions, movements, and displacements, ING Jonnatan Duarte
Personnel and machinery in the area of fractures keep a first aid kit in the area Tec Julio Garcia
work. aids, Quality Mikayah Ayala

11. Start of pre-test


1. Safe lifting of loads and
Biomechanical postural hygiene HSE Coordinator - Marcela Lara
osteomuscular injuries, dislocations, 3. breaks are taken before starting ING Jonnatan Duarte
Manual handling of tools spasms work and during Tec Julio Garcia
repetitive movement 4. Use of mechanical aids if required. Quality Mikayah Ayala

Physical
HSE Coordinator - Marcela Lara
injuries of different types of and
Poor lighting during the Use of lighting fixtures, electric plant, ING Jonnatan Duarte
severity, loss of sharpness
development of night work Julio Garcia Technical Institute
visual.
Mikayah Ayala Quality

1. Safe lifting of loads and


postural hygiene HSE Coordinator - Marcela Lara
12. Verification of Biomechanical osteomuscular injuries, dislocations, 3. breaks are taken before starting ING Jonnatan Duarte
absence of leaks Repetitive movements spasms work and during Tec Julio Garcia
Mikayah Ayala Quality

1. Transfer of equipment and tools by


transport vehicle, securing
that there is no falling of objects.
2. Equipment transfer with assistance
HSE Coordinator - Marcela Lara
Mechanic Object falls, crushing, ING Jonnatan Duarte
Mechanical management of machines and equipment mechanics.
entrapment, bruises Julio Garcia Technical Institute
Mikayah Ayala Quality
Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4

Mechanic A technician is available for coordination of HSE Coordinator - Marcela Lara


entrapment, blows, contusions, movements and displacements ING Jonnatan Duarte
Personal,y maquinaria en el área de fractures keep a first aid kit in the area Tec Julio Garcia
work. aid, Quality Mikayah Ayala

13. Start of pre-test 1. Safe lifting of loads and


according to the procedure Biomechanical postural hygiene HSE Coordinator - Marcela Lara
valued osteomuscular injuries, dislocations, 3. breaks are taken before starting ING Jonnatan Duarte
Manual handling of tools spasms works and during Tec Julio Garcia
repetitive movement 4. Use of mechanical aids if required. Mikayah Ayala Quality

1. Install signage notices, BANNER


HIGH BLOOD PRESSURE TEST
HYDROSTATICS, double signaling of the
area
2. stay out of the lines of action
Physical HSE Coordinator - Marcela Lara
Bruises, contusions, cuts, of the possible projection of the elements of
ING Jonnatan Duarte
penetration of particles and fluids into the test.
Exposures to high pressures Julio Garcia Technical Institute
body 3. Check for leaks in the hose
hydraulics Mikayah Ayala Quality
and/or valves,

4. Pre-operational inspection of the compressor


5. Perform permanent reading of the
manometers

1. Identification of the area


Safety conditions Falls from one level to another, ING Jonnatan Duarte
14. Acceptance or rejection 2. Visual signage to prevent entry
blows, bruises, fractures and Tec Julio Garcia
of the hydrostatic test a person unrelated to the work.
Locative hematomas. Quality Mikayah Ayala

1. Request an environmental manager the correct


15. Final disposition of Environmental impact Pollution to water sources and to
withdrawal and disposal of the resource in a HSE Coordinator - Ing Sergio Marin
water resource Water pollution soil
Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4

I declare that I have read and understood the dangers, the risks, and especially the control measures that will be implemented before and during the work we are going to carry out, to ensure a job.
Sure. My commitment is: At all times I will check my own safety and that of my coworkers. I will timely report any dangerous situation and will always respect,
with discipline the established procedures and standards. Ensure the care and protection of environmental conditions.
N° DOCUMENTO NAMES CARGO ARL SIGNATURE

6. APPROVAL AND PREPARATION ATS


NAMES CARGO SIGNATURE

NAMES CARGO COMPANY

NAMES CARGO SIGNATURE


Integrated Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4
7 ATTACHMENT. LIST OF HAZARDS, RISKS AND REQUIRED CONTROLS
DANGER RISK REQUIRED CONTROLS DANGER RISK REQUIRED CONTROLS
Disseminate information about the care of auditory sense and the proper use of hearing protection.
Access restriction for unauthorized personnel
auditory.

Signal the high noise level areas. Respect preventive signage and area demarcation

Take active breaks where you rest from exposure to noise. Use of security guards for rotating equipment

Exposure to high Make proper use of hearing protection, according to the noise level. Proper use of work clothing and personal protective equipment
noise levels
If auditory discomfort is detected, remove the affected person from the area and refer them. Avoid wearing loose garments, rings, chains, hair, string badges, among others.
Noise care entry. Traps, others.
blows, injuries to
Mechanic
people
Preventive maintenance of equipment burns Exert the correct force on parts or pieces

Screens, equipment isolation Secure the equipment or materials on stable surfaces

Before entering the area, confirm the activities with operations personnel.
Use the equipment and tools for the purposes they are designed for.
Loss of to carry out.
audition
hearing loss Use of PPE (helmet, goggles, protective gear, safety boots, hearing protection and
Use equipment with good maintenance conditions
long sleeve shirt and standard pants

Shocks to Hygienic measurements of lighting Do not position yourself in the danger zone
Lighting people
deficiency runovers
injuries Installation of additional lighting Share the instructions for the activities to be carried out.

Vibration-damping grips to reduce worker exposure Qualified and certified personnel to carry out the activity
Vibration (body Injuries
whole Musculoskeletal Anti-vibration Gloves To abide by the limits of safe, restricted, or technical approach
segmentary case
Staff rotation, active breaks, correct work postures De-energize the system

Install mechanisms to obtain shaded work areas if possible. Electric arc, use enclosing materials that are resistant to electric arc.
direct contact and
indirect Know and respect the standardized minimum safety distances set by the
Have a hydration point and hydrate frequently.
RETIE.
Exposure to Use of solar blockers Signaling minimum distances and tension.
sun rays and
highs
Use of appropriate personal protective equipment for the activity (helmet)
temperatures Take active breaks and/or rotate personnel.
dielectric, safety glasses, dielectric boots, and safety clothing.
(heat), blow of
heat affected at the nearest medical care center. and notify immediately to
dehydration Mandatory use of PPE required in the workplace. Use of work clothing. ECP operations.
Temperatures
(long sleeve shirt) and hood, use the designed and suitable pathways
extremes (heat or fatigue, tiredness.
cold) Physical-(Stress marked for transit.
thermal-
Hypothermia Wear clothing (jackets) in low temperatures to help balance. Having competent personnel for the work
the body temperature.

If dehydration or impairment of the person is detected, rehydrate with oral serum. Always use pliers, cables, and grounding and connection devices.
perform initial medical assessment, refer to medical center if necessary. equipotential designed for the purpose, properly approved and specified

Verify that all workers who operate in risk areas understand


Burns Avoid contact with hot spots of the equipment and if you are going to intervene with the equipment, do
the risk of ignition due to static and comply with the procedures of
irritation use of personal protective equipment including appropriate gloves Electric shocks company security

Check all the features of the grounding application, and take into
Disclosure of safety data sheets for refined products consider the possibility of using blocking systems and positive verification in
those places where greater security is needed

Visual inspection of the Tank (Sheets, Roof, Drains, and Surfaces). Use of 100% cotton clothing
Electric (high or
Ensure availability to work, communicate first with operations. low voltage Mark the work area to avoid unauthorized personnel in the activities.

Loss of Never work near a source of electricity if you, your surroundings,


Closed sluice valves
contention their tools or their clothing are wet.
In case of loss of product containment, if it is necessary to activate the plan of
Keep a towel handy to dry your hands.
emergencias.
Gas detection sensors in good condition and clean. Do not work outdoors if it is raining.

Check for interference with other jobs. Change your clothes or shoes if they get wet.
Pressure
atmospheric Activate MEDEVAC in case of worker injury Use of dielectric safety boots, dielectric gloves
(normal, adjusted)
Coordinate the activities with the work team to receive and deliver the Know the voltage and frequency levels to which you can be exposed.
systems and equipment in the field. to take the necessary precautions

Remove sharp or cutting objects from the work area, in addition to


Having competent personnel for the activity. anything that can be thrown against it or that can make it trip
if you receive an electric shock.
Deadly crash
Concentration on the activity. Burns from Limit access to your work area with barriers and signs.
Contusions and/or arch
Fractures Fibrillation
ventricular Follow the one-hand rule when working with energized electrical circuits.
Inspection of equipment and tools because otherwise, the electricity that would pass from one arm to the other can
passing through vital organs, causing paralysis or death

Think about how you are going to choose and use your tools,
Use of personal protective equipment (helmet; glasses; safety boots and
analysis equipment and personal protective equipment before starting
work clothes
to work

When working on energized circuits, use only electric tools.


Use of solar blockers
with double insulation.
Radiations no Burns
ionizing irritation
Know the voltage and frequency levels to which you may be exposed.
Use of equipment and PPE
to take the necessary precautions.

Do not assume that there is no danger simply because the voltage is low. Connect to
Recognition and inspection of the area.
earth all surfaces.

Maintain order and cleanliness in the area. Never work alone on a live circuit.

Socialization of endemic diseases and poisonous or toxic animals


Recognition and inspection of the area.
of influence in the area.

Review vaccination schedule. storage order and cleanliness in the area.


Bite or
Presence of surface of
bite of
animals in the If dangerous animals are detected in the area, withdraw and wait to continue the work
animal or entity Use of appropriate footwear.
work zone Activity. Notify operations to identify and isolate the area. (irregularities,
biological
sliding,
Locative
with a difference of
level) In case of an event, provide first aid and notify immediately to
conditions of ECP operations.
In case of snake bite or bee sting, provide care for order and cleanliness,
first aid and transfer to the health center. Have antivenom on hand. object falls Execute safe practices for ascending and descending vertical ladders and
multipurpose which must be provided by trained personnel step.
Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4
Use the three points of support.
Comprehensive Management

SAFE WORK ANALYSIS (SWA) Code: CGI_FT_36_


Version: 4
DANGER RISK REQUIRED CONTROLS DANGER RISK CONTROLES REQUERIDOS

To make known the risks posed by climate changes and that can
Adjust areas
affect the staff.
storage
surface of
Suspend activities due to the presence of rain or announcement of electrical storms. Use the designed, suitable, and marked pathways for transit.
work
(irregularities,
Grounding and shielding systems. sliding, Mandatory use of PPE required in the work area.
Locative
with a difference of
level)
Electric shock, conditions of Do not lean on unstable, uneven, or slippery surfaces, wet or
Storms Installation of lightning rods.
direct contact order and cleanliness,
unsafe.
electric
indirect YO object falls
use of personal protective equipment (helmet, glasses, boots, safety clothing and
While you move, observe the path you walk on.
winter suit) .

Stop activities until further notice. Pre-use inspection of Fall Protection Equipment

In case of emergency, provide first aid, and transfer the affected person to the
closest medical attention center and notify operations immediately Fill out the self-report of health conditions
ECP. Jobs in Falls differently
Heights level
Earthquake Locate safe earthquake zone, triangle of life Take into account the requirement for clarity
Wounds, injuries,
Earthquake
entrapments Hold a valid safe work at heights course according to level
Public Follow the recommendations of the volunteers, head to the meeting point
required
Adopt appropriate ergonomic postures for the activities to be carried out.
To carry out hot work in the dock, tank body, or roof of
tank the area must deliver monitoring to operator
Avoid prolonged static postural overload.
Postures
prolonged Perform active pauses or stretching and warming-up exercises for at least 5 minutes.
maintained for every 2 hours of continuous work. Carry out permanent sampling by the certified person and keep a record, In
forced, anti In the event that monitoring records levels of LEL, suspend activities of
Injuries
gravitational Lift objects according to allowed weight no more than 25 kilograms for men. immediate, and inform immediate supervisor
Musculoskeletal
Movement 12.5 kilogram woman
cas
repetitive
efforts Stabilize the load before moving it Minimize the generation of chips within the dikes of the tanks.
lifting if necessary to use partitions, wet the ground, have
load manual forced ventilation
Do not manually move the load with outstretched arms

Use aids or mechanical means for weights exceeding the allowed limits.

Verification of compliance with the parameters of the road safety standard


Stage inspection While hot work is being done, the oxygen concentrations and
Pre-operational inspection of vehicles, machinery, and equipment combustible materials must be monitored to ensure that the
Demarcation and signaling of the area oxygen levels are maintained within the appropriate range and the levels of
Carry out cleaning sessions in the access area Combustible materials should not exceed 0% of the lower explosion limit.
In special cases it may not be possible and precautions should be taken.
additional measures to ensure the safety of the worker.
Hits, Do not exceed the speed limit within the ECP facilities.
Accidents of
crushes
transit
runovers
Use of seat belts.

Do not place yourself in the danger zone, blind spots In the event of a fire and according to the degree of the event, it
the fire brigade of the plant will be activated, otherwise it will be addressed
with the available resources in the area and the brigade that has been formed
Travel management
in the team.
Vehicle inspection

Verificar que el monitor de gases se encuentre con calibracion vigente y bateria


loaded. Verify that the gas monitor is calibrated and up to date.
charged battery, keep in mind that if the device has low charge
the measurements are incorrect
Have a certified person to carry out gas monitoring. Technological
(explosion, leak)
To perform cleaning, always have a spill kit for the affected areas. Technological
spill,
to have plastic shovels, oleophilic fabric, buckets or cans, bags if possible fire) Before entering the affected area, atmospheric monitoring must be conducted.
reds
turn on the monitor in a gas-free area and enter with the
team to measure connected to the area.
Spills, Have multipurpose fire extinguishers with current recharge on site in case of
Intoxications liberation from danger

Use of mask with filter for organic vapors, nitrile gloves, suit for
Having a certified person to carry out gas monitoring
liquid penetration protection

Carry out the cleaning and washing of the affected area (oleophilic fabric; shovel; plastic shovel;
red bags and biodegradable soap biodex according to the magnitude of
Carry out the quantitative gas monitoring of gas concentrations.
event proceeds to clean the area or otherwise activate the response team
discharges from the plant to address the event and inform ECP
Organic powders
or inorganic,
Gases and vapors, Have equipment for measuring hazardous atmospheres and verify that the monitor
the gas is calibrated and the battery is charged. Always have a spill kit available for cleaning in the areas.
metallic humus, affected parties to have, if possible, plastic shovels, oleophilic fabric, buckets or
non-metals, mugs, red bags
material Having a certified person for gas monitoring.
particular
Inhalation of Carry out quantitative gas monitoring of gas concentrations.
Do not use cell phones or equipment or tools that produce sparks. Use
vapor determine frequency periods for measuring parameters during the
Class 1 Division 1 equipment, intrinsically safe.
organics execution of work that may generate a hot spot.
Intoxication
dizziness In case the permitted levels are exceeded, should activities be suspended or not?
Availability of firefighting equipment and foam from the plant.
pains of enter the area
head
faintings
In case of feeling sleepy, dizzy, headache, or general discomfort, report it.
immediately inform the direct supervisor and leave the area; provide first aid for Availability of contingency equipment and personal protective gear.
personal competent and, if necessary, transfer to the nearest medical center.

Make available and disseminate the Material Safety Data Sheet (MSDS) of the product to the
Application of the PDE and the Medevac in case of fire or explosion
workers.

Irritation of the Proper use of PPE for the task (nitrile gloves, waterproof boots,
Identify wind direction.
skin Liquid penetration protective suit
Second-degree burns
and level 3 In case of contact with skin and eyes, use the shower, eye wash. Check wind direction using a weather vane

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