Below is a very detailed, professional, step-by-step installation and setup guide for your
6.2 kW bifacial solar system with Deye 6 kW hybrid inverter and 51.2 V battery. This is
written the way an experienced installer or engineer would document the job, from zero to
commissioning.
PHASE 1: PRE-INSTALLATION PLANNING AND SAFETY
Step 1: Site Assessment
● Verify roof or ground structure can handle:
○ Panel load (~32–35 kg per panel)
○ Wind uplift and seismic load
● Ensure no shading from 9:00 AM to 4:00 PM
● Confirm available space for:
○ 2 rows × 5 panels (portrait)
○ Inverter and battery mounting (dry, shaded, ventilated)
● Measure cable routes from panels to inverter and to main distribution panel
Step 2: Electrical Verification
● Confirm local grid voltage and frequency match inverter settings
● Confirm grounding point availability
● Verify inverter MPPT limits:
○ String design: 2 strings × 5 panels in series
● Confirm battery compatibility:
○ 51.2 V LiFePO₄
○ CAN/RS485 supported by Deye
Step 3: Safety Preparation
● Power OFF main utility supply
● Lockout/tagout main breaker
● Wear PPE:
○ Insulated gloves
○ Helmet
○ Safety shoes
○ Harness (roof work)
● Prepare fire extinguisher nearby
PHASE 2: MOUNTING STRUCTURE INSTALLATION
Step 4: Rail Layout and Marking
● Mark panel layout on roof or ground frame
● Maintain:
○ 20–30 mm gap between panels
○ Straight alignment using chalk line
● Identify rafter or anchor points
Step 5: Install L-Feet / Ground Brackets
● Drill pilot holes into rafters or concrete
● Install L-feet using stainless bolts
● Apply sealant to prevent water ingress
● Torque bolts to manufacturer spec
Step 6: Install Aluminum Rails
● Mount rails onto L-feet
● Ensure rails are level and parallel
● Use rail splice connectors where needed
● Torque all rail bolts properly
Step 7: Grounding the Structure
● Attach grounding lugs to each rail
● Connect grounding cable along the rail
● Ensure continuity between all rails
PHASE 3: SOLAR PANEL INSTALLATION
Step 8: Panel Placement
● Lift panels carefully (two persons recommended)
● Place panels on rails in portrait orientation
● Align edges evenly
Step 9: Panel Clamping
● Secure first and last panels with end clamps
● Secure middle panels with mid clamps
● Torque clamps to manufacturer spec (usually 8–10 Nm)
● Do not overtighten
Step 10: Panel Bonding
● Install bonding jumpers between adjacent panels
● Ensure metal-to-metal contact for grounding
● Verify continuity with multimeter
PHASE 4: DC STRING WIRING
Step 11: String Configuration
● Create two strings:
○ String 1: Panels 1–5 in series
○ String 2: Panels 6–10 in series
● Connect positive to negative between panels
Step 12: Cable Management
● Use UV-rated DC cables (6 mm²)
● Secure cables under panels with UV ties
● Avoid sharp bends and roof contact
● Leave drip loops near junction boxes
Step 13: MC4 Connections
● Crimp MC4 connectors using proper tool
● Pull-test each crimp
● Ensure correct polarity
Step 14: DC Combiner Box
● Route both strings into combiner box
● Install:
○ String fuses
○ DC SPD (Type 2)
● Output single positive and negative cable to inverter
Step 15: DC Isolator
● Install DC isolator between combiner and inverter
● Clearly label ON/OFF positions
PHASE 5: INVERTER INSTALLATION
Step 16: Inverter Mounting
● Mount inverter on solid wall
● Maintain clearance:
○ Top: ≥30 cm
○ Sides: ≥20 cm
● Ensure vertical mounting
Step 17: DC Connection to Inverter
● Ensure DC isolator is OFF
● Connect PV positive and negative to inverter terminals
● Torque terminals per inverter manual
PHASE 6: BATTERY INSTALLATION
Step 18: Battery Mounting
● Mount battery on wall or floor stand
● Ensure:
○ Dry area
○ Good ventilation
○ Away from direct sunlight
Step 19: Battery Power Wiring
● Use 25–35 mm² DC cables
● Install:
○ Battery DC breaker
○ Battery disconnect switch
● Connect battery to inverter (polarity checked twice)
Step 20: Battery Communication
● Connect CAN or RS485 cable from battery to inverter
● Set correct battery protocol in inverter menu
PHASE 7: AC CONNECTIONS
Step 21: AC Output Wiring
● Connect inverter AC output to AC distribution panel
● Install:
○ Main AC breaker
○ AC SPD (Type 2)
● Use correct cable size (6–10 mm²)
Step 22: Grid Connection
● Connect inverter grid input to utility breaker
● Install AC isolator near inverter
● Label grid connection clearly
Step 23: Load Wiring (Backup Loads)
● Connect essential loads to backup/load output
● Separate critical and non-critical loads if required
PHASE 8: GROUNDING AND EARTHING
Step 24: Grounding System
● Drive two copper ground rods (2–3 m)
● Connect:
○ Panel structure
○ Inverter
○ Battery
● Use 16 mm² grounding cable
● Verify resistance if equipment is available
PHASE 9: SYSTEM CHECKS BEFORE POWER-UP
Step 25: Mechanical Inspection
● Check all bolts and clamps
● Ensure no loose rails or panels
Step 26: Electrical Inspection
● Verify DC polarity
● Measure:
○ String voltage
○ Continuity
● Ensure all breakers and isolators are OFF
PHASE 10: COMMISSIONING AND CONFIGURATION
Step 27: Initial Power-Up Sequence
1. Turn ON battery breaker
2. Power ON inverter
3. Configure inverter settings:
○ Battery type
○ Grid code
○ Charge/discharge limits
4. Turn ON DC isolator
5. Turn ON AC breakers
Step 28: Inverter Configuration
● Set:
○ Max charge current
○ Discharge depth (DoD)
○ Time-of-use if applicable
● Enable export or zero-export as required
Step 29: Functional Testing
● Verify PV generation
● Verify battery charging
● Simulate grid outage
● Confirm backup loads remain powered
PHASE 11: FINALIZATION
Step 30: Labeling and Documentation
● Label:
○ DC isolator
○ AC isolator
○ Battery disconnect
● Record:
○ Serial numbers
○ System parameters
● Provide owner orientation