PRELIMINARY PROCESS FLOW DIAGRAM
Item Name / No. :- Upper Case/310-2134- Process Responsibility : - Prod. Process Identification :-
00-LA Incharge PFD/FV/UC-01
Prepared By :- Mr. Pushpendra Approved By :- Mr. Ravi
Dhiman
Model Year / Vehicle :- Key Date :- 08.03.2025
Core Team :- Mr. Shishir, Mr, Deepak, Mr.
Drg. Issue Level/Date :-
Ravi,Mr. Pushpendra, Mr. Sujit, Mr. Date (Org.) :- 08.03.2025 Date / [Link]. :- 00 / 00
06/02.08.2021
Nityanand
Process
Process Operation / Brief Incoming Sources of
Flow Product Characteristics Process Characteristics
No. Description Variation
Diagram
Poor Packing; Wrong
10 Receiving Of Raw Material Invoice, Damage & Rusty Standard Packaging MRN, Invoice
Raw Material Thickness, Width,
Receiving Inspection Of Material Type / Grade Chemical Composition &
20 As Per Receiving
Physical Properties Of RM As
Inspection Report
Raw Material Standards.
Per Receiving Standards
Quantity, Packaging Not
30 Storage As Per Specification
As Per FIFO System. Identification Tag
Material Issue To
40 Wrong Material Issue As Per Issue Slip And FIFO Identification Tag
Production
Dimension Under & Over Die Clearance, Material
Size, Bend Under & Over As Per Wahi Operation Hardness, Die/Punch Worn-Out,
50 Semi-Progressive (600T) Size, Burr, Crack, Dent & Standard (WOS/FV/UC-01) Die/Punch Damage & Press
Damage Stroke Length.
Tapping (SPM) (M2.6x0.4) Thread Under & Over As Per Wahi Operation
Tap Size, Material Hardness,
60 Size,Burr,Crack,Dent,
Standard (WOS/FV/UC-02)
Tap Worn-Out, Tap Damage &
6 PLC Depth Over & Under size, Tapping Depth.
Tapping (SPM) (M2.6x0.4) Thread Under & Over As Per Wahi Operation
Tap Size, Material Hardness,
70 Size,Burr,Crack,Dent,
Standard (WOS/FV/UC-03)
Tap Worn-Out, Tap Damage &
7 PLC Depth Over & Under size, Tapping Depth.
Tapping (SPM) (M2.6x0.4) Thread Under & Over As Per Wahi Operation
Tap Size, Material Hardness,
80 Size,Burr,Crack,Dent,
Standard (WOS/FV/UC-04)
Tap Worn-Out, Tap Damage &
7 PLC Depth Over & Under size, Tapping Depth.
Tapping (SPM) (M2.6x0.4) Thread Under & Over As Per Wahi Operation
Tap Size, Material Hardness,
90 Size,Burr,Crack,Dent,
Standard (WOS/FV/UC-05)
Tap Worn-Out, Tap Damage &
7 PLC Depth Over & Under size, Tapping Depth.
Die Clearance, Material
Insert Nut M5x0.8 (6PLC) Nut Damage,Burr,Crack, As Per Wahi Operation Hardness, Die/Punch Worn-Out,
100 Dent Standard (WOS/FV/UC-06) Die/Punch Damage & Press
110T
Stroke Length.
Die Clearance, Material
Clinching M5x0.8 (6PLC) Nut Damage,Burr,Crack, As Per Wahi Operation Hardness, Die/Punch Worn-Out,
110 Dent Standard (WOS/FV/UC-07) Die/Punch Damage & Press
250T
Stroke Length.
Die Clearance, Material
Bending Height Under &
As Per Wahi Operation Hardness, Die/Punch Worn-Out,
120 Bending-1 (110T) Over Size, Burr, Crack,
Standard (WOS/FV/UC-08) Die/Punch Damage & Press
Dent & Damage
Stroke Length.
Die Clearance, Material
Bending Height Under &
As Per Wahi Operation Hardness, Die/Punch Worn-Out,
130 Bending-2 (110T) Over Size, Burr, Crack,
Standard (WOS/FV/UC-09) Die/Punch Damage & Press
Dent & Damage
Stroke Length.
Die Clearance, Material
Bending Height Under &
As Per Wahi Operation Hardness, Die/Punch Worn-Out,
140 Bending-3 (110T) Over Size, Burr, Crack,
Standard (WOS/FV/UC-10) Die/Punch Damage & Press
Dent & Damage
Stroke Length.
PRELIMINARY PROCESS FLOW DIAGRAM
Item Name / No. :- Upper Case/310-2134- Process Responsibility : - Prod. Process Identification :-
00-LA Incharge PFD/FV/UC-01
Prepared By :- Mr. Pushpendra Approved By :- Mr. Ravi
Dhiman
Model Year / Vehicle :- Key Date :- 08.03.2025
Core Team :- Mr. Shishir, Mr, Deepak, Mr.
Drg. Issue Level/Date :-
Ravi,Mr. Pushpendra, Mr. Sujit, Mr. Date (Org.) :- 08.03.2025 Date / [Link]. :- 00 / 00
06/02.08.2021
Nityanand
Process
Process Operation / Brief Incoming Sources of
Flow Product Characteristics Process Characteristics
No. Description Variation
Diagram
Die Clearance, Material
Bending Height Under &
As Per Wahi Operation Hardness, Die/Punch Worn-Out,
150 Final Bending (250T) Over Size, Burr, Crack,
Standard (WOS/FV/UC-11) Die/Punch Damage & Press
Dent & Damage
Stroke Length.
Inspection As Per Work Instruction Of Final
Part Profile & Dimension Training & Awareness, Work
160 (100% Appearance & Not As Per Specification.
Checking Of Parts In Receiver
Instruction
Gauging) Gauge And Visual Inspection.
As Per Wahi Operation Cleaning Time, Cleaning
170 Ultrasonic Cleaning Part not clean, Dust, Oil
Standard (WOS/FV/UC-12) Temperature
Final Inspection Part Profile & Dimension
180 Not As Per Specification.
As Per Final Inspection Standard As Per FIS Standard
(PDI)
Quantity, Packaging Training & Awareness, Work
190 Packing Label, Wrong Packing.
As Per Packing Standard
Instruction, Packing Standard.
Wrong Storage, Damage, As Per Storage Rule With Training & Awareness, Work
200 FG Storage Rust. Correct Tag And Location. Instruction, Packing Standard.
Wrong Placement In Training & Awareness, Work
210 Dispatch Vehicle.
Safe Transfer Of Parts
Instruction
LEGEND : INSPECTION OPERATION CUM INSPECTION INPUT OPERATION OUTPUT
AMENDMENT REVISION HISTORY
Sr. No. Revision No. / Date Revision History Prepared By Approved By
01 00 / 26.02.2025 Initial Release Mr. Pushpendra Pratap Singh Mr. Ravi Dhiman